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MIT - 16.20 Fall, 2002
Unit 6

Plane Stress and Plane Strain

Readings:

T & G 8, 9, 10, 11, 12, 14, 15, 16

Paul A. Lagace, Ph.D.

Professor of Aeronautics & Astronautics

and Engineering Systems

Paul A. Lagace © 2001
MIT - 16.20 Fall, 2002
There are many structural configurations where we do not
have to deal with the full 3-D case.
• First let’s consider the models
•	 Let’s then see under what conditions we can
apply them
A. Plane Stress
This deals with stretching and shearing of thin slabs.
Figure 6.1 Representation of Generic Thin Slab
Paul A. Lagace © 2001 Unit 6 - p. 2
MIT - 16.20 Fall, 2002
The body has dimensions such that
h << a, b
(Key: where are limits to “<<“??? We’ll
consider later)
Thus, the plate is thin enough such that there is no variation of
displacement (and temperature) with respect to y3 (z).
Furthermore, stresses in the z-direction are zero (small order of
magnitude).
Figure 6.2 Representation of Cross-Section of Thin Slab
Paul A. Lagace © 2001 Unit 6 - p. 3
MIT - 16.20 Fall, 2002
Thus, we assume:
σzz = 0
σyz = 0
σxz = 0
∂
= 0
∂z
So the equations of elasticity reduce to:
Equilibrium
∂σ11
+
∂σ21
+ f1 = 0 (1)
∂y1 ∂y2
∂σ12
+
∂σ22
+ f2 = 0 (2)
∂y1 ∂y2
(3rd equation is an identity)	 0 = 0
(f3 = 0)
In general: ∂σβα
+ fα = 0
∂yβ
Paul A. Lagace © 2001 Unit 6 - p. 4
MIT - 16.20 Fall, 2002
Stress-Strain (fully anisotropic)
Primary (in-plane) strains
1
ε1 =
E1
[σ1 − ν12σ2 − η16σ6 ] (3)
1
ε2 =
E2
[− ν21 σ1 + σ2 − η26σ6 ] (4)
1
ε6 =
G6
[−η61 σ1 − η62σ2 + σ6 ] (5)
Invert to get:
*σαβ = Eαβσγ εσγ
Secondary (out-of-plane) strains
⇒ (they exist, but they are not a primary part of the problem)
1
ε3 =
E3
[− ν31σ1 − ν32σ2 − η36σ6 ]
Paul A. Lagace © 2001 Unit 6 - p. 5
MIT - 16.20 Fall, 2002
1
ε4 =
G4
[− η41 σ1 − η42 σ2 − η46σ6 ]
1
ε5 =
G5
[−η51 σ1 − η52σ2 − η56σ6 ]
Note: can reduce these for orthotropic, isotropic
(etc.) as before.
Strain - Displacement
Primary
ε11 =	
∂u1
(6)
∂y1
ε22 =	
∂u2
(7)
∂y2
ε12 =	
1 

∂u1
+
∂u2


(8)
2  ∂y2 ∂y1 
Paul A. Lagace © 2001 Unit 6 - p. 6
MIT - 16.20 Fall, 2002
Secondary
ε13 =
1 

∂u1
+
∂u3 



2  ∂y3 ∂y1 

ε23 =
1 

∂u2
+
∂u3 

2  ∂y3 ∂y2 
ε33 =
∂u3
∂y3
Note: that for an orthotropic material
(ε23 ) (ε13 )
ε4 = ε5 = 0 (due to stress-strain relations)
Paul A. Lagace © 2001 Unit 6 - p. 7
⇒⇒⇒
MIT - 16.20 Fall, 2002
This further implies from above
∂
(since = 0)
∂y3
No in-plane variation
∂u3
= 0
∂yα
but this is not exactly true
⇒ INCONSISTENCY
Why? This is an idealized model and thus an approximation. There
are, in actuality, triaxial (σzz, etc.) stresses that we ignore here as
being small relative to the in-plane stresses!
(we will return to try to define “small”)
Final note: for an orthotropic material, write the tensorial
stress-strain equation as:
2-D plane stress
σαβ = εσγ ( , ,α β, σ, γ = 1 2)αβσγ
∗
E
Paul A. Lagace © 2001 Unit 6 - p. 8
MIT - 16.20 Fall, 2002
There is not a 1-to-1 correspondence between the 3-D Emnpq and
the 2-D E*
αβσγ. The effect of ε33 must be incorporated since ε33 does
not appear in these equations by using the (σ33 = 0) equation.
This gives:
ε33 = f(εαβ)
Also, particularly in composites, another “notation” will be used in
the case of plane stress in place of engineering notation:
subscript x = 1 = L (longitudinal)…along major axis
change y = 2 = T (transverse)…along minor axis
The other important “extreme” model is…
B. Plane Strain
This deals with long prismatic bodies:
Paul A. Lagace © 2001 Unit 6 - p. 9
MIT - 16.20 Fall, 2002
Figure 6.3 Representation of Long Prismatic Body
Dimension in z - direction is much, much larger than in
the x and y directions
L >> x, y
Paul A. Lagace © 2001
 Unit 6 - p. 10
MIT - 16.20 Fall, 2002
(Key again: where are limits to “>>”??? … we’ll
consider later)
Since the body is basically “infinite” along z, the important loads are in the
x - y plane (none in z) and do not change with z:
∂ ∂
= = 0
∂y3 ∂z
This implies there is no gradient in displacement along z, so (excluding
rigid body movement):
u3 = w = 0
Equations of elasticity become:
Equilibrium:
Primary
∂σ11
+
∂σ21
+ f1 = 0 (1)
∂y1 ∂y2
∂σ12
+
∂σ22
+ f2 = 0 (2)
∂y1 ∂y2Paul A. Lagace © 2001 Unit 6 - p. 11
MIT - 16.20 Fall, 2002
Secondary
∂σ13
+
∂σ23
+ f3 = 0
∂y1 ∂y2
σ13 and σ23 exist but do not enter into primary
consideration
Strain - Displacement
ε11 =	
∂u1
(3)
∂y1
ε22 =	
∂u2
(4)
∂y2
ε12 =	
1 

∂u1
+
∂u2


(5)
2  ∂y2 ∂y1 
Assumptions


∂
= 0, w = 0

give:
 ∂y3 
ε13 = ε23 = ε33 = 0
(Plane strain)
Paul A. Lagace © 2001 Unit 6 - p. 12
σσσ σσσ
MIT - 16.20 Fall, 2002
Stress - Strain
(Do a similar procedure as in plane stress)
3 Primary
σ11 = ... (6)
σ22 = ... (7)
σ12 = ... (8)
Secondary
σ13 = 0
σ23 = 0
orthotropic (≠ 0 for anisotropic)
σ33 ≠ 0
INCONSISTENCY: No load along z,
yet σ33 (σzz) is non zero.
Why? Once again, this is an idealization. Triaxial strains (ε 33)
actually arise.
You eliminate σ33 from the equation set by expressing it in terms of
σαβ via (σ33) stress-strain equation.
Paul A. Lagace © 2001 Unit 6 - p. 13
MIT - 16.20 Fall, 2002
SUMMARY Plane Stress Plane Strain
Eliminate σ33 from eq.
Set by using σ33 σ - ε
eq. and expressing σ33
in terms of εαβ
Eliminate ε33 from eq. set
by using σ33 = 0 σ - ε eq.
and expressing ε33 in
terms of εαβ
Note:
σ33ε33, u3Secondary
Variable(s):
εαβ, σαβ, uαεαβ, σαβ, uαPrimary
Variables:
εi3 = 0σi3 = 0Resulting
Assumptions:
σαβ only
∂/∂y3 = 0
σ33 << σαβLoading:
length (y3) >> in-plane
dimensions (y1, y2)
thickness (y3) << in-plane
dimensions (y1, y2)
Geometry:
Paul A. Lagace © 2001
 Unit 6 - p. 14
MIT - 16.20 Fall, 2002
Examples
Plane Stress:

Figure 6.4 Pressure vessel (fuselage, space habitat) Skin

in order of 70 MPa
(10 ksi)
po ≈ 70 kPa (~ 10 psi for living environment)
⇒ σzz << σxx, σyy, σxy
Paul A. Lagace © 2001 Unit 6 - p. 15
MIT - 16.20 Fall, 2002
Plane Strain:
Figure 6.5 Dams
water
pressure
Figure 6.6 Solid Propellant Rockets
high internal pressure
Paul A. Lagace © 2001 Unit 6 - p. 16
MIT - 16.20 Fall, 2002
but…when do these apply???
Depends on…
• loading
• geometry
• material and its response
• issues of scale
• how “good” do I need the answer

• what are we looking for (deflection, failure, etc.)

We’ve talked about the first two, let’s look a little at each of the last three:
--> Material and its response
•	 Elastic response and coupling changes importance /
magnitude of “primary” / “secondary” factors
(Key: are “primary” dominating the response?)
--> Issues of scale
• What am I using the answer for? at what level?
• Example: standing on table
--overall deflection or reactions in legs are not
dependent on way I stand (tip toe or flat foot)
Paul A. Lagace © 2001 Unit 6 - p. 17
MIT - 16.20 Fall, 2002
⇒ model of top of table as plate in
bending is sufficient
--stresses under my foot very sensitive to
specifics
(if table top is foam, the way I stand
will determine whether or not I
crush the foam)
--> How “good” do I need the answer?
•	 In preliminary design, need “ballpark” estimate; in final
design, need “exact” numbers
•	 Example: as thickness increases when is a plate no
longer in plane stress
Paul A. Lagace © 2001 Unit 6 - p. 18
MIT - 16.20 Fall, 2002
Figure 6.7 Representation of the “continuum” from plane stress to
plane strain
very thick
a continuumvery thin
(plane stress)
(plane strain)
No line(s) of demarkation. Numbers
approach idealizations but never get
to it.
Must use engineering judgment
AND
Clearly identify key assumptions in model and resulting limitations
Paul A. Lagace © 2001 Unit 6 - p. 19

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Plane stress and plane strain

  • 1. MIT - 16.20 Fall, 2002 Unit 6 Plane Stress and Plane Strain Readings: T & G 8, 9, 10, 11, 12, 14, 15, 16 Paul A. Lagace, Ph.D. Professor of Aeronautics & Astronautics and Engineering Systems Paul A. Lagace © 2001
  • 2. MIT - 16.20 Fall, 2002 There are many structural configurations where we do not have to deal with the full 3-D case. • First let’s consider the models • Let’s then see under what conditions we can apply them A. Plane Stress This deals with stretching and shearing of thin slabs. Figure 6.1 Representation of Generic Thin Slab Paul A. Lagace © 2001 Unit 6 - p. 2
  • 3. MIT - 16.20 Fall, 2002 The body has dimensions such that h << a, b (Key: where are limits to “<<“??? We’ll consider later) Thus, the plate is thin enough such that there is no variation of displacement (and temperature) with respect to y3 (z). Furthermore, stresses in the z-direction are zero (small order of magnitude). Figure 6.2 Representation of Cross-Section of Thin Slab Paul A. Lagace © 2001 Unit 6 - p. 3
  • 4. MIT - 16.20 Fall, 2002 Thus, we assume: σzz = 0 σyz = 0 σxz = 0 ∂ = 0 ∂z So the equations of elasticity reduce to: Equilibrium ∂σ11 + ∂σ21 + f1 = 0 (1) ∂y1 ∂y2 ∂σ12 + ∂σ22 + f2 = 0 (2) ∂y1 ∂y2 (3rd equation is an identity) 0 = 0 (f3 = 0) In general: ∂σβα + fα = 0 ∂yβ Paul A. Lagace © 2001 Unit 6 - p. 4
  • 5. MIT - 16.20 Fall, 2002 Stress-Strain (fully anisotropic) Primary (in-plane) strains 1 ε1 = E1 [σ1 − ν12σ2 − η16σ6 ] (3) 1 ε2 = E2 [− ν21 σ1 + σ2 − η26σ6 ] (4) 1 ε6 = G6 [−η61 σ1 − η62σ2 + σ6 ] (5) Invert to get: *σαβ = Eαβσγ εσγ Secondary (out-of-plane) strains ⇒ (they exist, but they are not a primary part of the problem) 1 ε3 = E3 [− ν31σ1 − ν32σ2 − η36σ6 ] Paul A. Lagace © 2001 Unit 6 - p. 5
  • 6. MIT - 16.20 Fall, 2002 1 ε4 = G4 [− η41 σ1 − η42 σ2 − η46σ6 ] 1 ε5 = G5 [−η51 σ1 − η52σ2 − η56σ6 ] Note: can reduce these for orthotropic, isotropic (etc.) as before. Strain - Displacement Primary ε11 = ∂u1 (6) ∂y1 ε22 = ∂u2 (7) ∂y2 ε12 = 1   ∂u1 + ∂u2   (8) 2  ∂y2 ∂y1  Paul A. Lagace © 2001 Unit 6 - p. 6
  • 7. MIT - 16.20 Fall, 2002 Secondary ε13 = 1   ∂u1 + ∂u3   2  ∂y3 ∂y1  ε23 = 1   ∂u2 + ∂u3   2  ∂y3 ∂y2  ε33 = ∂u3 ∂y3 Note: that for an orthotropic material (ε23 ) (ε13 ) ε4 = ε5 = 0 (due to stress-strain relations) Paul A. Lagace © 2001 Unit 6 - p. 7
  • 8. ⇒⇒⇒ MIT - 16.20 Fall, 2002 This further implies from above ∂ (since = 0) ∂y3 No in-plane variation ∂u3 = 0 ∂yα but this is not exactly true ⇒ INCONSISTENCY Why? This is an idealized model and thus an approximation. There are, in actuality, triaxial (σzz, etc.) stresses that we ignore here as being small relative to the in-plane stresses! (we will return to try to define “small”) Final note: for an orthotropic material, write the tensorial stress-strain equation as: 2-D plane stress σαβ = εσγ ( , ,α β, σ, γ = 1 2)αβσγ ∗ E Paul A. Lagace © 2001 Unit 6 - p. 8
  • 9. MIT - 16.20 Fall, 2002 There is not a 1-to-1 correspondence between the 3-D Emnpq and the 2-D E* αβσγ. The effect of ε33 must be incorporated since ε33 does not appear in these equations by using the (σ33 = 0) equation. This gives: ε33 = f(εαβ) Also, particularly in composites, another “notation” will be used in the case of plane stress in place of engineering notation: subscript x = 1 = L (longitudinal)…along major axis change y = 2 = T (transverse)…along minor axis The other important “extreme” model is… B. Plane Strain This deals with long prismatic bodies: Paul A. Lagace © 2001 Unit 6 - p. 9
  • 10. MIT - 16.20 Fall, 2002 Figure 6.3 Representation of Long Prismatic Body Dimension in z - direction is much, much larger than in the x and y directions L >> x, y Paul A. Lagace © 2001 Unit 6 - p. 10
  • 11. MIT - 16.20 Fall, 2002 (Key again: where are limits to “>>”??? … we’ll consider later) Since the body is basically “infinite” along z, the important loads are in the x - y plane (none in z) and do not change with z: ∂ ∂ = = 0 ∂y3 ∂z This implies there is no gradient in displacement along z, so (excluding rigid body movement): u3 = w = 0 Equations of elasticity become: Equilibrium: Primary ∂σ11 + ∂σ21 + f1 = 0 (1) ∂y1 ∂y2 ∂σ12 + ∂σ22 + f2 = 0 (2) ∂y1 ∂y2Paul A. Lagace © 2001 Unit 6 - p. 11
  • 12. MIT - 16.20 Fall, 2002 Secondary ∂σ13 + ∂σ23 + f3 = 0 ∂y1 ∂y2 σ13 and σ23 exist but do not enter into primary consideration Strain - Displacement ε11 = ∂u1 (3) ∂y1 ε22 = ∂u2 (4) ∂y2 ε12 = 1   ∂u1 + ∂u2   (5) 2  ∂y2 ∂y1  Assumptions   ∂ = 0, w = 0  give:  ∂y3  ε13 = ε23 = ε33 = 0 (Plane strain) Paul A. Lagace © 2001 Unit 6 - p. 12
  • 13. σσσ σσσ MIT - 16.20 Fall, 2002 Stress - Strain (Do a similar procedure as in plane stress) 3 Primary σ11 = ... (6) σ22 = ... (7) σ12 = ... (8) Secondary σ13 = 0 σ23 = 0 orthotropic (≠ 0 for anisotropic) σ33 ≠ 0 INCONSISTENCY: No load along z, yet σ33 (σzz) is non zero. Why? Once again, this is an idealization. Triaxial strains (ε 33) actually arise. You eliminate σ33 from the equation set by expressing it in terms of σαβ via (σ33) stress-strain equation. Paul A. Lagace © 2001 Unit 6 - p. 13
  • 14. MIT - 16.20 Fall, 2002 SUMMARY Plane Stress Plane Strain Eliminate σ33 from eq. Set by using σ33 σ - ε eq. and expressing σ33 in terms of εαβ Eliminate ε33 from eq. set by using σ33 = 0 σ - ε eq. and expressing ε33 in terms of εαβ Note: σ33ε33, u3Secondary Variable(s): εαβ, σαβ, uαεαβ, σαβ, uαPrimary Variables: εi3 = 0σi3 = 0Resulting Assumptions: σαβ only ∂/∂y3 = 0 σ33 << σαβLoading: length (y3) >> in-plane dimensions (y1, y2) thickness (y3) << in-plane dimensions (y1, y2) Geometry: Paul A. Lagace © 2001 Unit 6 - p. 14
  • 15. MIT - 16.20 Fall, 2002 Examples Plane Stress: Figure 6.4 Pressure vessel (fuselage, space habitat) Skin in order of 70 MPa (10 ksi) po ≈ 70 kPa (~ 10 psi for living environment) ⇒ σzz << σxx, σyy, σxy Paul A. Lagace © 2001 Unit 6 - p. 15
  • 16. MIT - 16.20 Fall, 2002 Plane Strain: Figure 6.5 Dams water pressure Figure 6.6 Solid Propellant Rockets high internal pressure Paul A. Lagace © 2001 Unit 6 - p. 16
  • 17. MIT - 16.20 Fall, 2002 but…when do these apply??? Depends on… • loading • geometry • material and its response • issues of scale • how “good” do I need the answer • what are we looking for (deflection, failure, etc.) We’ve talked about the first two, let’s look a little at each of the last three: --> Material and its response • Elastic response and coupling changes importance / magnitude of “primary” / “secondary” factors (Key: are “primary” dominating the response?) --> Issues of scale • What am I using the answer for? at what level? • Example: standing on table --overall deflection or reactions in legs are not dependent on way I stand (tip toe or flat foot) Paul A. Lagace © 2001 Unit 6 - p. 17
  • 18. MIT - 16.20 Fall, 2002 ⇒ model of top of table as plate in bending is sufficient --stresses under my foot very sensitive to specifics (if table top is foam, the way I stand will determine whether or not I crush the foam) --> How “good” do I need the answer? • In preliminary design, need “ballpark” estimate; in final design, need “exact” numbers • Example: as thickness increases when is a plate no longer in plane stress Paul A. Lagace © 2001 Unit 6 - p. 18
  • 19. MIT - 16.20 Fall, 2002 Figure 6.7 Representation of the “continuum” from plane stress to plane strain very thick a continuumvery thin (plane stress) (plane strain) No line(s) of demarkation. Numbers approach idealizations but never get to it. Must use engineering judgment AND Clearly identify key assumptions in model and resulting limitations Paul A. Lagace © 2001 Unit 6 - p. 19