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Sameer(2007)
Drilling Operations
Hazards & Controls
an induction to all drilling rig crew
1-Rigging Up
2-Drilling Ahead
3-Tripping Out/In
4-Casing Operation
5-Maintenance Activities
6-Well Control
7-General Safety
1-Rigging Up
Being struck by the crane, load, truck, or forklift tipping
Pinched fingers when assembling equipment
Burns from cutting and welding on the drilling nipple
Temporary eye irritation from welding light flash
Falling from heights
Rigging Up
Hazards
1.1 Setting Up the Substructure
1.1 Setting Up the Substructure
Rigging Up
Be familiar with safety procedures aware of job hazards.
Stand clear and keep hands and other body parts away from pinch points.
Wear proper long sleeve clothing to protect from burns.
Wear proper welding eye/face protection.
Avoid looking directly at the flame or arc when welding.
Wear fall protection when working from heights.
Controls
Falling or tripping during rigging up.
Falling from rig floor.
Being struck by swinging equipment.
Being struck by falling tools.
Being crushed or struck by equipment due to failure or overloading of hoisting
equipment.
Getting entangled in lines during raising of the derrick or mast.
Failure to properly install derrick emergency escape device.
Rigging Up
Hazards
1.2 Setting Up The Rig Floor & Mast or Derrick
1.2 Setting Up The Rig Floor & Mast or Derrick
Rigging Up
Install, inspect, and secure stairs and handrails.
Do not use guardrails for anchor points or for lifting or supporting loads.
Use fall protection when installing or removing guardrails.
Use a tag line to guide equipment, rather than positioning yourself under suspended loads.
Check the derrick for unsecured tools before raising it.
Allow only the operator raising the mast to be on the rig floor.
Uncoil all lines so that they are clear of all workers when
the mast or derrick is raised.
Attach safety lines to all tools hanging from the rig.
Keep a safe distance from moving equipment.
Install derrick emergency escape device properly in
accordance with OEM recommendations.
Wear fall protection when working from heights.
Controls
Falls from ladders.
Falls or slips from ladders and stairs due to damaged or missing rungs or steps.
Slips or falls on walkways due to debris or uneven surfaces.
Falls from heights.
Falling into the mud pit or mixing tank
Failure to properly install derrick emergency escape device.
Rigging Up
Hazards
1.3 Installing Handrails, Guardrails, Stairs, Walkways, and Ladders
Rigging Up
Controls
1.3 Installing Handrails, Guardrails, Stairs, Walkways, and Ladders
Follow established procedures and best work practices.
Instruct workers on proper procedures for using and installing ladders.
Use only ladders in good repair that do not have missing rungs.
Do not install stairs with missing or damaged steps. Repair them before installing them.
Keep walkways clean and free of debris and tripping hazards.
Use proper fall protection.
Place guardrails in place prior to working in elevated areas.
Rigging Up
Hazards
1.4 Installing the power system
Tripping on power cords and hoses.
Slips and falls on slick walking services.
Getting caught in pinch points.
Exposure to chemical hazards.
Being shocked or electrocuted.
Rigging Up
Controls
1.4 Installing the power system
Keep all cords and hoses orderly and clear of walking spaces.
Clear and clean all walkways and walking surfaces of slipping hazards.
Use caution around all chain and belt pinch point areas. Install all guards.
Use proper PPE when working with chemicals.
Toxic and Hazardous Substances: Hazard Communication.
Use proper lockout/tagout/ procedures.
The control of hazardous energy (lockout/tagout)
Rigging Up
Hazards
1.5 Rigging up the circulating System
Being struck by or crushed by equipment being set into place.
Getting caught in pinch points.
Being struck by crane, load, truck or forklift tipping.
Being struck by hammer when connecting mud line unions.
Rigging Up
Controls
1.5 Rigging up the circulating System
Keep a safe distance from equipment that is coming together or moving.
Maintain a safe distance from all pinch points.
Stand clear of workers that may be swinging hammers.
Rigging Up
Hazards
1.6 Installing the Auxiliary Equipment
Getting struck or pinched by, or caught in between, tubulars being loaded onto racks.
Having feet pinched or crushed when setting up the pipe racks and catwalk.
Rigging Up
Controls
1.6 Installing the Auxiliary Equipment
Keep a safe distance from equipment that is coming together.
Use a tag line to guide the pipe racks and catwalks into position.
Rigging Up
Hazards
1.7 Inspecting the Rig
Falling from the rig.
Tripping on power cords and hoses.
Slipping and falling on slick walking services.
Rigging Up
Controls
Keep all cords and hoses orderly and clear of walking spaces.
Clear and clean all walkways and walking surfaces of slipping hazards.
1.7 Inspecting the Rig
2-Drilling Ahead
Drilling Ahead
Hazards
2.1 Handling Tubulars
Getting struck by falling tubulars due to lifting equipment failure.
Being struck by rolling or falling tubulars.
Being struck by or caught between tubulars and other objects during movement
(for example, being struck by tubulars being tailed into the rig floor).
Slips, trips, and falls.
Controls
Drilling Ahead
2.1 Handling Tubulars
Use powered industrial truck (forklift) properly.
Work the tubulars from the ends from ground level.
Chock or pin tubulars on the racks properly.
Level your pipe racks properly.
Stand clear of suspended, hoisted, or moving loads.
Be aware of tubulars or equipment being lifted through the V-door.
Be familiar with proper use, inspection, and maintenance practices.
Before each tour inspect the:
Wire rope and slings, Catline ropes
and knots (do not allow a rope to lie in standing water),
and Chains and hooks.
Stand clear of suspended, hoisted or moving loads
And be aware of your surroundings.
Drilling Ahead
Hazards
2.2 Preparing Drilling Fluid
Burns, or physical injury caused by contact with skin or eyes.
Being exposed to explosions or violent reactions from chemicals mixed improperly.
Being exposed to inhalation hazards.
Receiving strains and sprains.
Slips, trips and falls.
Controls
Drilling Ahead
2.2 Preparing Drilling Fluid
Follow the safe handling procedures found in Material Safety Data Sheets (MSDS).
Wear appropriate personal protective equipment, including, eye and face protection.
Wear appropriate respiratory protection when handling chemicals and/or mud additives.
Provide an eyewash station and other appropriate flushing apparatus as recommended by the MSDS.
Provide adequate ventilation.
Use proper mixing procedures.
Use designated containers for mixing certain chemicals
(for example, baffled container with lid).
Substitute less hazardous materials or use pre-mixed mud.
Drilling Ahead
Hazards
2.3 Starting Drilling
Being struck by the tongs, the make-up chain, or pipe.
Being caught between collars and tongs, spinning chain, and pipe.
Receiving strains and sprains during lifting or controlling movement of drill
collars, bit breaker, pipe, and tongs.
Slips, trips, and falls.
Encountering shallow gas
Controls
Drilling Ahead
2.3 Starting Drilling
Implement an effective pipe handling, make-up, break-out procedure:
Stand outside the tong swing radius when breaking pipe.
Use proper tong latching techniques and use proper hand and finger placement on tong handles.
Stand clear of the rotary table when it is rotating.
Use a tail rope on the spinning chain to keep hands away.
Use proper lifting technique.
Hoist slowly to limit pipe momentum.
Use mechanical lifting aids such as a rig floor winch.
Use tail rope to guide as necessary.
Slips, trips, falls
Well control
Drilling Ahead
Hazards
2.4 Preparing to breakout pipe
Pinching fingers or other body parts between slips or slip handles and rotary table.
Experiencing muscle strain from improper lifting technique.
Pinching fingers when latching the tongs onto the pipe.
Controls
Drilling Ahead
2.4 Preparing to breakout pipe
Implement effective, safe work procedures for using slips and tongs, which include:
- Proper finger and hand placement on slip handles and tong handles
- Proper stance and slip lifting techniques
- Proper tong latching techniques
Drilling Ahead
Hazards
2.5 Breakout pipe
Being struck by:
Swinging tongs if the tong dies fail, or the tong counterweight lines were to break
The slip handles if the rotary table is used to spin the drill string
Reverse backlash of tongs (backbiting) during spinning out operations
The tongs if a snub line breaks or the tongs come unlatched
Release of excess drilling mud resulting in skin contact, loss of footing, etc.
Controls
Drilling Ahead
2.5 Preparing to breakout pipe
Use a mud bucket to direct mud down into the rotary table.
Close the mud saver valve on the kelly (if present).
Inspect tong dies, counterweight cables, and snub lines tourly and prior to each
trip.
Implement an effective spinning out pipe procedure:
Personnel other than tong operators stand outside the tong swing radius when
breaking pipe.
No one should stand in the red zone (see Diagram 1)
Use proper tong latching techniques and use proper hand and finger placement
on tong handles.
Stand clear of the rotary table when it is rotating.
Use special operational procedures when using a high torque connection.
Maintain good communication between floor crew and driller
Controls
Drilling Ahead
2.5 Breakout pipe
Drilling Ahead
Hazards
Being struck or pinched by the kelly.
Losing footing while swinging the kelly out over the mousehole and stabbing it into
a new joint of pipe.
Being struck by or caught in the spinning chain.
2.6 Making up pipe in Mousehole
Controls
Drilling Ahead
2.6 Making up pipe in Mousehole
Use proper hand placement
Keep the work area around the rotating table clean and clear of mud, ice, snow,
debris and other materials that may cause slipping or tripping.
Inspect chain for broken or distorted links.
Chains with the metal reduced by wear at any point less than 90 percent of its
original cross section area should be discarded.
Lubricate and maintain guide rollers to prevent undue wear on the chain or cable.
Drilling Ahead
Hazards
2.7 Raising the Kelly and New Joint
Being struck by debris or overhead objects if the traveling block runs into the
crown block or if the traveling block or swivel hits the derrick.
Being struck by kelly or pipe
Controls
Drilling Ahead
2.7 Raising the Kelly and New Joint
Install a crown safety device on the drawworks and ensure proper functioning.
Keep personnel clear of the potential swing path of the kelly and pipe.
Drilling Ahead
Hazards
2.8 Adding Pipe to the string
Being struck by:
Swinging kelly and pipe
Tongs if the stabber misses the stump
The jerk or spinning chain
Being caught between the swinging pipe and the tongs.
Being caught between the joint of pipe being stabbed and the stump.
Getting pinched between tongs or pipe spinner and pipe.
Slips, trips, and falls.
Controls
Drilling Ahead
2.8 Adding Pipe to the string
Never step over a jerk chain and stay clear of spinning chain when a connection is being made.
Keep hands away from end of stump or inside of pipe.
Keep feet and legs away from underneath tongs when the pipe is being stabbed.
Use proper tong latching techniques and hand and finger placement on tong handles.
Never stand or walk under suspended loads.
Keep the work area around the rotary table clean and clear of drilling fluids, mud, ice, snow,
debris, and other materials that may cause slipping or tripping.
Inspect chains for worn or damaged links, and replace a chain having a broken or distorted link
with the metal reduced by wear at any point less than 90 percent of its original cross section area.
Drilling Ahead
Hazards
2.9 Resuming Drilling
Being thrown off the rotary table when engaged.
Getting caught by loose clothing.
Controls
Drilling Ahead
2.9 Resuming Drilling
Stand clear of the rotary table.
Do not wear loose clothing
Do not wear jewellery
Avoid long hair
Drilling Ahead
Hazards
2.10 Coring
Encountering other hazards similar to those encountered during tripping out/in
Controls
Drilling Ahead
2.10 Coring
Wear appropriate PPE.
Be familiar with the special tools required during drill core extraction.
3-Tripping Out/In
Tripping Out/In
Hazards
3.1 Tripping Out – Setting Slips
Getting fingers or other body parts pinched between slips or slip handles and
rotary table.
Receiving muscle strain from improper lifting technique.
Controls
3.1 Tripping Out – Setting Slips
Use proper hand placement when setting slips.
Use proper stance and slip lifting techniques.
Slips have three handles and should be lifted jointly by more than one person.
Tripping Out/In
Hazards
3.2 Breaking Out and Setting Back the Kelly
Being struck by the kelly if the pullback line unhooks when kelly is being pulled
toward the rathole.
Being struck by the slip handles if the rotary table is used to spin the drill string.
Release of excess drilling mud resulting in skin contact, loss of footing, etc.
Close the mud saver valve on the kelly (if present).
Tripping Out/In
Controls
3.2 Breaking Out and Setting Back the Kelly
Implement an effective pullback line attachment procedure.
Ensure workers stand in a safe location away from the pullback line and rathole during this
pullback operation.
Stand clear of the rotary table when it is rotating.
Consider other technologies (such as a pipe spinner, kelly spinner, or top drive unit) to eliminate
this hazard.
Shut down the mud pumps before breaking out the kelly.
Use a mud bucket to divert flow of excess mud.
Tripping Out/In
Hazards
3.3 Attaching Elevators to the Elevator Links
•
Being pinched by the elevator links while attaching elevators (or attaching elevator
links to the hook).
•
Being struck by the elevators.
•
Receiving strains and sprains.
Tripping Out/In
Controls
3.3 Attaching Elevators to the Elevator Links
•
Use proper hand placement when attaching elevator links.
•
Ensure workers stand away from swing-path of the elevators and elevator links.
•
Use lifting equipment and limit manual positioning of elevators.
Use proper mounting procedures.
Tripping Out/In
Hazards
3.4 Latching Elevators to Pipe
•
Getting hands or fingers pinched in elevators.
•
Being struck by elevators not securely latched.
Getting hands or fingers caught between elevators and stump.
Tripping Out/In
Controls
3.4 Latching Elevators to Pipe
Get familiarize with proper latching procedure, including the use of handles on
elevators as they are descending into place over the stump or tool joint.
Inspect and maintain elevators.
Tripping Out/In
Hazards
3.5 Walking on the Monkey Board
•
Falling while climbing up or down the ladder.
•
Falling from monkeyboard or fingerboard.
•
Slips, trips, and falls.
•
Falling during an emergency descent.
•
Being struck by dropped objects.
•
Being caught between pipe and other objects
•
Receiving strains and sprains.
Tripping Out/In
Controls
3.5 Walking on the Monkey Board
Use climb assist device.
Wear appropriate fall protection including a full body harness.
Fall Protection when working from platforms.
Proper fall protection equipment
Proper Walking-Working Surfaces.
Wear the proper Personal Protective Equipment such as:
Hard hat / Work gloves/Safety-toed footwear
Practice 100% tie-off while working in the derrick.
Use slip-resistant coatings or materials on working surfaces.
Get familiarize with emergency escape devices.
•
Implement a dropped objects program, such as tie-off for all tools.
•
Use extra caution while personnel are working overhead.
•
Do not carry tools while climbing the derrick ladder. Raise tools with a line to any worker above
the derrick floor.
•
Practice proper hand placement and use of pullback (tail) ropes.
Tripping Out/In
Hazards
3.6 Breaking out pipe
Being struck by swinging tongs if they break free from the pipe.
Being struck by the slip handles if the rotary table is used to spin the drill string.
Being struck by reverse backlash of tongs (backbiting) during breakout operations.
Being struck by the tongs if a snub line breaks or the tongs come unlatched.
Tripping Out/In
Controls
3.6 Breaking out pipe
Implement an effective breakout pipe procedure:
Personnel other than tong operators stand outside the tong swing radius when breaking pipe.
No one should stand in the red zone. (see Diagram 1)
Use proper tong latching techniques and use proper hand and finger placement on tong handles.
Stand clear of the rotary table when it is rotating.
Use special operational procedures when making high torque connections.
Inspect tong dies and snub lines each tour.
Maintain good communication between floor hands and driller.
Tripping Out/In
Hazards
3.7 Maneuvering Pipe to Racking Area
Getting hands and fingers pinched between stands of pipe.
Getting feet or toes crushed or amputated under a stand of pipe.
Slips, trips, and falls.
Receiving strains and sprains
Tripping Out/In
Controls
3.7 Maneuvering Pipe to Racking Area
Keep hands and fingers from between pipe stands.
Position feet away from the bottom of the pipe stands.
Tripping Out/In
Hazards
3.8 Latching Elevators to Top of Stand
Getting hands or fingers pinched in elevators.
Being struck by elevators not securely latched.
Getting hands or fingers caught between elevators and stump.
Tripping Out/In
Controls
3.8 Tripping in - Latching Elevators to Top of Stand
Ensure workers are instructed in proper latching procedure.
Inspect and maintain elevators.
Tripping Out/In
4-Casing Operation
Casing Operation
Hazards
4.1 Installing Casing tools
Being struck by or caught between tubulars and other objects during movement
(such as being struck by tubulars being tailed into the rig floor).
Experiencing strains and sprains from maneuvering tools.
Falling from work platform and/or stabbing board.
Controls
Casing Operation
Stand clear of suspended, hoisted or moving loads. Be aware of tubulars or
equipment being lifted through the V-door.
Use proper hand and foot placement to avoid pinch points, including use of tag lines.
Use rig floor winch or other powered equipment to handle heavy casing tools.
Use fall protection while installing equipment in the derrick.
4.1 Installing Casing tools
Casing Operation
Hazards
4.2 Running Casing into hole
Hazards are similar to those for drilling ahead or tripping
Getting caught between, struck by, or pinched by the power tongs, casing or other
equipment.
Being struck by or caught between tubulars and other objects during movement
(for example, struck by tubulars being tailed into the rig floor).
Falling from the stabbing board or work platform.
Getting struck by dropped objects.
Controls
Casing Operation
Stand clear of suspended, hoisted or moving loads. Be aware of tubulars or
equipment being lifted through the V-door.
Use proper hand and foot placement to avoid pinch points, including use of tag lines.
Use rig floor winch or other powered equipment to handle heavy casing tools.
Use fall protection while installing equipment in the derrick.
4.2 Running Casing into hole
Casing Operation
Hazards
4.3 Installing Casing Accessories
Dropping guide shoe or float collar onto legs or foot.
Getting fingers pinched between tools and casing tongs when manually moving guide
shoe or float collar.
Back strain
Exposure to hazardous materials, especially thread lock compounds.
Controls
Casing Operation
4.3 Installing Casing Accessories
Use winch, air hoist, or other powered equipment to handle guide shoe, float collar, or
other heavy casing equipment.
Use appropriate PPE as required by the MSDS.
Casing Operation
Hazards
4.4 Circulating and Cementing
Being struck by high-pressure lines failing if not secured properly.
Having a high pressure connection failure caused by mismatched or excessively worn
hammer unions.
Controls
Casing Operation
4.4 Circulating and Cementing
Hobble high-pressure lines properly.
Use proper equipment inspection techniques to include hammer unions (Note: This is a
particular problem with 602 and 1502, as they will couple but will not hold beyond the
lower pressure rating number).
5-Maintenance Activities
Maintenance Activities
Hazards
5.1 Rig Floor
Slips, trips, and falls.
Being caught in chains or other moving equipment.
Getting fingers and hands pinched in machine guards or covers.
Receiving sprains and strains.
Controls
Maintenance Activities
5.1 Rig Floor
Wear personal protective equipment (such as hard hats, work gloves, safety shoes,
and eye protection).
Be aware of the slipping and falling hazards when performing maintenance on the
drilling floor.
Keep all work areas clean and clear of oil, tools, and debris.
Use non-skid surfaces where appropriate.
Wear personal protective equipment (such as hard hats, work gloves, safety shoes,
and eye protection).
Use proper lockout/tagout procedures.
Seek assistance when moving awkward and heavy
guards and covers.
Maintain all machinery free of leaks by regular preventive
maintenance and repairing when necessary
Maintenance Activities
Hazards
5.2 Drilling Line Maintenance
Slips, trips, and falls.
Receiving injuries to face and eyes from flying chips of metal when slipping and
cutting the line.
Being caught in moving equipment.
Being struck by drilling line.
Controls
Maintenance Activities
5.2 Drilling Line Maintenance
Use proper lockout/tagout procedures.
Wear proper personnel protective equipment when cutting line.
Attach a red flag or other warning device to the drawworks clutch lever as a reminder to
the driller whenever the crown safety device is moved or deactivated to allow the traveling
block to be raised above the the preset stopping point.
Secure drilling line ends prior to cutting.
Maintenance Activities
Hazards
5.3 Wire Rope Line Maintenance
Getting cuts from the wickers or loose strands on the rope.
Receiving injuries to face and eyes from flying chips when cutting wire rope.
Controls
Maintenance Activities
5.3 Wire Rope Line Maintenance
Wear proper personnel protective equipment when cutting wire rope.
Seize wire rope before cutting.
Maintenance Activities
Hazards
5.4 Mud Circulating System
Being caught between, or struck by equipment.
Slips, trips, and falls.
Receiving a foreign body or fluid in the eye.
Burned by fluid contact.
Drowning in mud tank/pit.
Receiving strains and sprains.
Controls
Maintenance Activities
5.4 Mud Circulating System
Use proper lockout/tagout procedures.
Wear personal protective equipment (such as hard hats, work gloves, safety shoes, and eye
protection).
Be aware of the slipping and falling hazards when working on the mud circulating system.
Provide guardrails and guards around mud tanks.
Maintenance Activities
Hazards
5.5 Generator, Electric Motors and Electrical Systems
•
Receiving flash burns or shocks when servicing motors, generators, and breaker
panels.
•
Being caught in moving equipment.
Controls
Maintenance Activities
5.5 Generator, Electric Motors and Electrical Systems
Do not wash down generators, electric motors and breaker panels with water hose.
Use proper lockout/tagout procedures.
Wear appropriate personal protective equipment.
Avoid wearing jewelry.
Do not stand directly in front of breakers when operating.
Use dielectric mat in front of control panel or breaker panel.
Avoid wearing jewelry.
Use proper lockout/tagout procedures.
Wear appropriate personal protective equipment.
Cover with appropriate shields or guards all exposed revolving parts such as belts,
flexible drives, generators, shafts and other moving parts to prevent contact and
injury.
Maintenance Activities
Hazards
5.6 Engines
•
Getting burned by hot fluids or engine parts.
•
Being caught in moving equipment or moving parts
Controls
Maintenance Activities
5.6 Engines
•
Wear appropriate personal protective equipment.
•
Let engine cool down before working on it.
•
Use proper lockout/tagout procedures.
•
Wear appropriate personal protective equipment.
•
Use proper lockout/tagout procedures.
•
Cover all exposed revolving parts with appropriate shields and guards.
Maintenance Activities
Hazards
5.7 Derrick Equipment Maintenance
•
Being struck by falling tools or equipment.
•
Falling from heights.
•
Getting caught between equipment and objects.
Controls
Maintenance Activities
5.7 Derrick Equipment Maintenance
•
Wear appropriate personnel protective equipment.
•
Minimize the number of personnel working on the rig floor.
•
Tie off tools.
•
Use appropriate fall protection.
•
Use proper lockout/tagout procedures.
6-Well Control
Well Control
Hazards
6.1 Blow out prevention program
•
Receiving injuries caused by loss of well control.
Controls
Well Control
Appropriate training for tasks performed. Example topics include the following:
Causes of kicks, including detection
Pressure concepts and calculations
Well control procedures
Gas characteristics and behavior
Fluids
Constant bottom hole pressure well control methods
Well control equipment
Regulatory information
Use of appropriate well control equipment per API RP 53
Specification
Installation
Maintenance
6.1 Blow out prevention program
IADC Well Control Training
Well Control
Hazards
6.2 Monitoring and maintaining mud system
Loss of well control (blowout)
Controls
Well Control
6.2 Monitoring and maintaining mud system
Keep the mud circulating system in good working order.
Check and maintain the properties of the drilling fluid, including proper pit level periodically.
Properly train crew in monitoring and well control procedures.
Maintain a properly functioning surface control system.
Well Control
Hazards
6.3 Installing BOPs, Accumulator, and Choke Manifold
Being crushed by falling equipment if hoisting slings fail.
Being struck by, pinched by or caught between equipment during installation.
Controls
Well Control
6.3 Installing BOPs, Accumulator, and Choke Manifold
Ensure workers stand clear of equipment being hoisted and tag lines are used
where appropriate.
Coordinate hoisting tasks with rig crew.
Inspect the hoisting slings for wear before any hoisting operation.
Ensure all personnel wear proper PPE.
Well Control
Hazards
6.4 Testing BOPs, Accumulators, and Choke Manifold
Being hit by hoses or sprayed by hydraulic fluid if there is a seal or hydraulic line
failure during pressure testing.
Controls
Well Control
6.4 Testing BOPs, Accumulators, and Choke Manifold
Ensure workers stand clear of pressurized lines during testing procedures.
Well Control
Hazards
6.5 Maintaining Surface Control System
Protruding pipes and objects
Being struck by dropped objects.
Slips, trips, and falls.
Atmospheric hazards
Controls
Well Control
6.5 Maintaining Surface Control System
Wear appropriate personal protective equipment (such as hard hats, work gloves,
safety shoes, and eye protection).
Implement injury awareness training (such as dropped objects, working from
heights)
Use appropriate fall protection.
Ensure workers are aware of the slipping and falling hazards.
Monitor for potential hazards (H2S, methane, O2 deficiency).
Fig. 7. BOP
7- General Safety
Hazards
7.1 H2S (Hydrogen Sulphide)
No Hazard:
Any well that will not penetrate a known Hydrogen Sulfide formation would be
categorized as a No Hazard Area.
Controls
7.1 H2S (Hydrogen Sulphide)
General Safety
Special Hydrogen Sulfide equipment is not required.
No Hazard:
General Safety
Hazards
7.1 H2S (Hydrogen Sulphide)
Low Hazard:
Work locations where atmospheric concentrations of H2S are less than 10ppm.
Controls
7.1 H2S (Hydrogen Sulphide)
General Safety
Hydrogen Sulfide warning sign with green flag warning device present.
Keep all safety equipment in adequate working order.
Store the equipment in accessible locations.
Low Hazard:
General Safety
Hazards
7.1 H2S (Hydrogen Sulphide)
Work locations where atmospheric concentrations of H2S are greater than
10ppm and less than 30ppm.
Medium Hazard:
Controls
7.1 H2S (Hydrogen Sulphide)
General Safety
Legible Hydrogen Sulfide warning sign with yellow flag warning device present.
Keep a safe distance from dangerous locations if not working to decrease danger.
Pay attention to audible and visual alarm systems.
Follow the guidance of the operator representative.
Keep all safety equipment in adequate working order.
Store the equipment in accessible locations.
An oxygen resuscitator.
A properly calibrated, metered hydrogen sulfide detection instrument.
Medium Hazard:
General Safety
Hazards
7.1 H2S (Hydrogen Sulphide)
High Hazard:
Work locations where atmospheric concentrations of H2S are greater than 30ppm.
Controls
7.1 H2S (Hydrogen Sulphide)
General Safety
High Hazard:
Post legible Hydrogen Sulfide warning sign with red flag warning device.
Post signs 500 feet from the location on each road leading to the location, warning of the H2S hazard.
Check all Hydrogen Sulfide safety equipment to ensure readiness before each tour change.
Establish a means of communication or instruction for emergency procedures and maintain them on location,
along with contact information of persons to be informed in case of emergencies.
Ensure usability of two exits at each location.
Do not permit employees on location without hydrogen Sulfide safety training. (Employees may be permitted on
location for specific Hydrogen Sulfide training purposes that does not include general rig training.)
Pay attention to audible and visual alarm systems.
Store the equipment in accessible locations.
Two Hydrogen Sulfide detectors should be present (one should be a properly calibrated, metered detection
instrument, and the other should be a pump type with detector tubes. The maximum permissible exposure limit
(PEL) is 20 ppm. Respiratory protection would be required if periodic testing indicates employee exposures to
H2S at concentrations above the PEL. See OSHA Standard Respiratory Protection, Oxygen resuscitator.
Three wind socks and streamers.
Two NIOSH/MSHA 30-minute, self-contained breathing apparatus for emergency escape from the
contaminated area only.
General Safety
Hazards
7.2 Routine operations
Slips, Trips and Falls
Controls
7.2 Routine operations (1 of 2)
General Safety
Wear personal protective equipment
Be aware of the slipping and falling hazards when working on the drilling floor, servicing rig
floors or other platforms.
Keep all work areas clean and clear of oil, tools, and debris.
Use non-skid surfaces where appropriate.
Use guardrails and guards around work areas that are prone to slips, trips, and falls.
Install, inspect, and secure stairs and handrails.
Instruct workers on proper procedures for using and installing ladders.
Use only ladders in good repair that do not have missing rungs.
Do not install stairs with missing or damaged steps. Repair them before installing them.
Controls
General Safety
Keep walkways clean and free of debris and tripping hazards.
Keep all cords and hoses orderly and clear of walking spaces.
Cover open cellars.
Conduct a pre-job inspection to identify, then eliminate or correct hazardous work surfaces.
Walking/Working Surfaces Standard requires
Keep all places of employment clean and in an orderly condition.
Keep aisles and passageways clear and in good repair, with no obstruction across or in aisles
that could create a hazard
Provide floor plugs for equipment so power cords need not run across pathways.
Use waterproof footgear to decrease slip/fall hazards.
7.2 Routine operations (2 of 2)
General Safety
Hazards
7.3 Strains and Sprains
Strains and Sprains
Controls
General Safety
7.3 Strains and Sprains
Use proper lifting technique.
Hoist slowly to limit pipe momentum.
Seek assistance when moving awkward and heavy guards and covers.
Use proper stance and slip-lifting techniques. Slips have three handles and should be lifted
jointly by more than one person.
Use lifting equipment and limit manual positioning of elevators.
Practice proper hand placement and use of pullback (tail) ropes.
Use mechanical lifting aids, proper lifting techniques, and team lifting where appropriate.
Use proper hand and body positioning.
General Safety
Hazards
Environmental Hazards
7.4 Weather Conditions
Controls
General Safety
7.4 Weather Conditions
Weather conditions can create hazardous working conditions:
Therefore it is necessary to monitor weather conditions and forecasts to allow time to
prepare for such conditions as may occur.
Lightning is especially hazardous and unpredictable. When lightning is present, crews
must avoid situations where they could become part of potential current paths.
Drilling Operations
Hazards & Controls
Prepared by: Sameer
Approved by: Dib SS
National Petroleum Services 2007 © Source OSHA

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Drilling Operations hazards.pdf

  • 1. Sameer(2007) Drilling Operations Hazards & Controls an induction to all drilling rig crew
  • 2. 1-Rigging Up 2-Drilling Ahead 3-Tripping Out/In 4-Casing Operation 5-Maintenance Activities 6-Well Control 7-General Safety
  • 4. Being struck by the crane, load, truck, or forklift tipping Pinched fingers when assembling equipment Burns from cutting and welding on the drilling nipple Temporary eye irritation from welding light flash Falling from heights Rigging Up Hazards 1.1 Setting Up the Substructure
  • 5. 1.1 Setting Up the Substructure Rigging Up Be familiar with safety procedures aware of job hazards. Stand clear and keep hands and other body parts away from pinch points. Wear proper long sleeve clothing to protect from burns. Wear proper welding eye/face protection. Avoid looking directly at the flame or arc when welding. Wear fall protection when working from heights. Controls
  • 6. Falling or tripping during rigging up. Falling from rig floor. Being struck by swinging equipment. Being struck by falling tools. Being crushed or struck by equipment due to failure or overloading of hoisting equipment. Getting entangled in lines during raising of the derrick or mast. Failure to properly install derrick emergency escape device. Rigging Up Hazards 1.2 Setting Up The Rig Floor & Mast or Derrick
  • 7. 1.2 Setting Up The Rig Floor & Mast or Derrick Rigging Up Install, inspect, and secure stairs and handrails. Do not use guardrails for anchor points or for lifting or supporting loads. Use fall protection when installing or removing guardrails. Use a tag line to guide equipment, rather than positioning yourself under suspended loads. Check the derrick for unsecured tools before raising it. Allow only the operator raising the mast to be on the rig floor. Uncoil all lines so that they are clear of all workers when the mast or derrick is raised. Attach safety lines to all tools hanging from the rig. Keep a safe distance from moving equipment. Install derrick emergency escape device properly in accordance with OEM recommendations. Wear fall protection when working from heights. Controls
  • 8. Falls from ladders. Falls or slips from ladders and stairs due to damaged or missing rungs or steps. Slips or falls on walkways due to debris or uneven surfaces. Falls from heights. Falling into the mud pit or mixing tank Failure to properly install derrick emergency escape device. Rigging Up Hazards 1.3 Installing Handrails, Guardrails, Stairs, Walkways, and Ladders
  • 9. Rigging Up Controls 1.3 Installing Handrails, Guardrails, Stairs, Walkways, and Ladders Follow established procedures and best work practices. Instruct workers on proper procedures for using and installing ladders. Use only ladders in good repair that do not have missing rungs. Do not install stairs with missing or damaged steps. Repair them before installing them. Keep walkways clean and free of debris and tripping hazards. Use proper fall protection. Place guardrails in place prior to working in elevated areas.
  • 10. Rigging Up Hazards 1.4 Installing the power system Tripping on power cords and hoses. Slips and falls on slick walking services. Getting caught in pinch points. Exposure to chemical hazards. Being shocked or electrocuted.
  • 11. Rigging Up Controls 1.4 Installing the power system Keep all cords and hoses orderly and clear of walking spaces. Clear and clean all walkways and walking surfaces of slipping hazards. Use caution around all chain and belt pinch point areas. Install all guards. Use proper PPE when working with chemicals. Toxic and Hazardous Substances: Hazard Communication. Use proper lockout/tagout/ procedures. The control of hazardous energy (lockout/tagout)
  • 12. Rigging Up Hazards 1.5 Rigging up the circulating System Being struck by or crushed by equipment being set into place. Getting caught in pinch points. Being struck by crane, load, truck or forklift tipping. Being struck by hammer when connecting mud line unions.
  • 13. Rigging Up Controls 1.5 Rigging up the circulating System Keep a safe distance from equipment that is coming together or moving. Maintain a safe distance from all pinch points. Stand clear of workers that may be swinging hammers.
  • 14. Rigging Up Hazards 1.6 Installing the Auxiliary Equipment Getting struck or pinched by, or caught in between, tubulars being loaded onto racks. Having feet pinched or crushed when setting up the pipe racks and catwalk.
  • 15. Rigging Up Controls 1.6 Installing the Auxiliary Equipment Keep a safe distance from equipment that is coming together. Use a tag line to guide the pipe racks and catwalks into position.
  • 16. Rigging Up Hazards 1.7 Inspecting the Rig Falling from the rig. Tripping on power cords and hoses. Slipping and falling on slick walking services.
  • 17. Rigging Up Controls Keep all cords and hoses orderly and clear of walking spaces. Clear and clean all walkways and walking surfaces of slipping hazards. 1.7 Inspecting the Rig
  • 19. Drilling Ahead Hazards 2.1 Handling Tubulars Getting struck by falling tubulars due to lifting equipment failure. Being struck by rolling or falling tubulars. Being struck by or caught between tubulars and other objects during movement (for example, being struck by tubulars being tailed into the rig floor). Slips, trips, and falls.
  • 20. Controls Drilling Ahead 2.1 Handling Tubulars Use powered industrial truck (forklift) properly. Work the tubulars from the ends from ground level. Chock or pin tubulars on the racks properly. Level your pipe racks properly. Stand clear of suspended, hoisted, or moving loads. Be aware of tubulars or equipment being lifted through the V-door. Be familiar with proper use, inspection, and maintenance practices. Before each tour inspect the: Wire rope and slings, Catline ropes and knots (do not allow a rope to lie in standing water), and Chains and hooks. Stand clear of suspended, hoisted or moving loads And be aware of your surroundings.
  • 21. Drilling Ahead Hazards 2.2 Preparing Drilling Fluid Burns, or physical injury caused by contact with skin or eyes. Being exposed to explosions or violent reactions from chemicals mixed improperly. Being exposed to inhalation hazards. Receiving strains and sprains. Slips, trips and falls.
  • 22. Controls Drilling Ahead 2.2 Preparing Drilling Fluid Follow the safe handling procedures found in Material Safety Data Sheets (MSDS). Wear appropriate personal protective equipment, including, eye and face protection. Wear appropriate respiratory protection when handling chemicals and/or mud additives. Provide an eyewash station and other appropriate flushing apparatus as recommended by the MSDS. Provide adequate ventilation. Use proper mixing procedures. Use designated containers for mixing certain chemicals (for example, baffled container with lid). Substitute less hazardous materials or use pre-mixed mud.
  • 23. Drilling Ahead Hazards 2.3 Starting Drilling Being struck by the tongs, the make-up chain, or pipe. Being caught between collars and tongs, spinning chain, and pipe. Receiving strains and sprains during lifting or controlling movement of drill collars, bit breaker, pipe, and tongs. Slips, trips, and falls. Encountering shallow gas
  • 24. Controls Drilling Ahead 2.3 Starting Drilling Implement an effective pipe handling, make-up, break-out procedure: Stand outside the tong swing radius when breaking pipe. Use proper tong latching techniques and use proper hand and finger placement on tong handles. Stand clear of the rotary table when it is rotating. Use a tail rope on the spinning chain to keep hands away. Use proper lifting technique. Hoist slowly to limit pipe momentum. Use mechanical lifting aids such as a rig floor winch. Use tail rope to guide as necessary. Slips, trips, falls Well control
  • 25. Drilling Ahead Hazards 2.4 Preparing to breakout pipe Pinching fingers or other body parts between slips or slip handles and rotary table. Experiencing muscle strain from improper lifting technique. Pinching fingers when latching the tongs onto the pipe.
  • 26. Controls Drilling Ahead 2.4 Preparing to breakout pipe Implement effective, safe work procedures for using slips and tongs, which include: - Proper finger and hand placement on slip handles and tong handles - Proper stance and slip lifting techniques - Proper tong latching techniques
  • 27. Drilling Ahead Hazards 2.5 Breakout pipe Being struck by: Swinging tongs if the tong dies fail, or the tong counterweight lines were to break The slip handles if the rotary table is used to spin the drill string Reverse backlash of tongs (backbiting) during spinning out operations The tongs if a snub line breaks or the tongs come unlatched Release of excess drilling mud resulting in skin contact, loss of footing, etc.
  • 28. Controls Drilling Ahead 2.5 Preparing to breakout pipe Use a mud bucket to direct mud down into the rotary table. Close the mud saver valve on the kelly (if present). Inspect tong dies, counterweight cables, and snub lines tourly and prior to each trip. Implement an effective spinning out pipe procedure: Personnel other than tong operators stand outside the tong swing radius when breaking pipe. No one should stand in the red zone (see Diagram 1) Use proper tong latching techniques and use proper hand and finger placement on tong handles. Stand clear of the rotary table when it is rotating. Use special operational procedures when using a high torque connection. Maintain good communication between floor crew and driller
  • 30. Drilling Ahead Hazards Being struck or pinched by the kelly. Losing footing while swinging the kelly out over the mousehole and stabbing it into a new joint of pipe. Being struck by or caught in the spinning chain. 2.6 Making up pipe in Mousehole
  • 31. Controls Drilling Ahead 2.6 Making up pipe in Mousehole Use proper hand placement Keep the work area around the rotating table clean and clear of mud, ice, snow, debris and other materials that may cause slipping or tripping. Inspect chain for broken or distorted links. Chains with the metal reduced by wear at any point less than 90 percent of its original cross section area should be discarded. Lubricate and maintain guide rollers to prevent undue wear on the chain or cable.
  • 32. Drilling Ahead Hazards 2.7 Raising the Kelly and New Joint Being struck by debris or overhead objects if the traveling block runs into the crown block or if the traveling block or swivel hits the derrick. Being struck by kelly or pipe
  • 33. Controls Drilling Ahead 2.7 Raising the Kelly and New Joint Install a crown safety device on the drawworks and ensure proper functioning. Keep personnel clear of the potential swing path of the kelly and pipe.
  • 34. Drilling Ahead Hazards 2.8 Adding Pipe to the string Being struck by: Swinging kelly and pipe Tongs if the stabber misses the stump The jerk or spinning chain Being caught between the swinging pipe and the tongs. Being caught between the joint of pipe being stabbed and the stump. Getting pinched between tongs or pipe spinner and pipe. Slips, trips, and falls.
  • 35. Controls Drilling Ahead 2.8 Adding Pipe to the string Never step over a jerk chain and stay clear of spinning chain when a connection is being made. Keep hands away from end of stump or inside of pipe. Keep feet and legs away from underneath tongs when the pipe is being stabbed. Use proper tong latching techniques and hand and finger placement on tong handles. Never stand or walk under suspended loads. Keep the work area around the rotary table clean and clear of drilling fluids, mud, ice, snow, debris, and other materials that may cause slipping or tripping. Inspect chains for worn or damaged links, and replace a chain having a broken or distorted link with the metal reduced by wear at any point less than 90 percent of its original cross section area.
  • 36. Drilling Ahead Hazards 2.9 Resuming Drilling Being thrown off the rotary table when engaged. Getting caught by loose clothing.
  • 37. Controls Drilling Ahead 2.9 Resuming Drilling Stand clear of the rotary table. Do not wear loose clothing Do not wear jewellery Avoid long hair
  • 38. Drilling Ahead Hazards 2.10 Coring Encountering other hazards similar to those encountered during tripping out/in
  • 39. Controls Drilling Ahead 2.10 Coring Wear appropriate PPE. Be familiar with the special tools required during drill core extraction.
  • 41. Tripping Out/In Hazards 3.1 Tripping Out – Setting Slips Getting fingers or other body parts pinched between slips or slip handles and rotary table. Receiving muscle strain from improper lifting technique.
  • 42. Controls 3.1 Tripping Out – Setting Slips Use proper hand placement when setting slips. Use proper stance and slip lifting techniques. Slips have three handles and should be lifted jointly by more than one person. Tripping Out/In
  • 43. Hazards 3.2 Breaking Out and Setting Back the Kelly Being struck by the kelly if the pullback line unhooks when kelly is being pulled toward the rathole. Being struck by the slip handles if the rotary table is used to spin the drill string. Release of excess drilling mud resulting in skin contact, loss of footing, etc. Close the mud saver valve on the kelly (if present). Tripping Out/In
  • 44. Controls 3.2 Breaking Out and Setting Back the Kelly Implement an effective pullback line attachment procedure. Ensure workers stand in a safe location away from the pullback line and rathole during this pullback operation. Stand clear of the rotary table when it is rotating. Consider other technologies (such as a pipe spinner, kelly spinner, or top drive unit) to eliminate this hazard. Shut down the mud pumps before breaking out the kelly. Use a mud bucket to divert flow of excess mud. Tripping Out/In
  • 45. Hazards 3.3 Attaching Elevators to the Elevator Links • Being pinched by the elevator links while attaching elevators (or attaching elevator links to the hook). • Being struck by the elevators. • Receiving strains and sprains. Tripping Out/In
  • 46. Controls 3.3 Attaching Elevators to the Elevator Links • Use proper hand placement when attaching elevator links. • Ensure workers stand away from swing-path of the elevators and elevator links. • Use lifting equipment and limit manual positioning of elevators. Use proper mounting procedures. Tripping Out/In
  • 47. Hazards 3.4 Latching Elevators to Pipe • Getting hands or fingers pinched in elevators. • Being struck by elevators not securely latched. Getting hands or fingers caught between elevators and stump. Tripping Out/In
  • 48. Controls 3.4 Latching Elevators to Pipe Get familiarize with proper latching procedure, including the use of handles on elevators as they are descending into place over the stump or tool joint. Inspect and maintain elevators. Tripping Out/In
  • 49. Hazards 3.5 Walking on the Monkey Board • Falling while climbing up or down the ladder. • Falling from monkeyboard or fingerboard. • Slips, trips, and falls. • Falling during an emergency descent. • Being struck by dropped objects. • Being caught between pipe and other objects • Receiving strains and sprains. Tripping Out/In
  • 50. Controls 3.5 Walking on the Monkey Board Use climb assist device. Wear appropriate fall protection including a full body harness. Fall Protection when working from platforms. Proper fall protection equipment Proper Walking-Working Surfaces. Wear the proper Personal Protective Equipment such as: Hard hat / Work gloves/Safety-toed footwear Practice 100% tie-off while working in the derrick. Use slip-resistant coatings or materials on working surfaces. Get familiarize with emergency escape devices. • Implement a dropped objects program, such as tie-off for all tools. • Use extra caution while personnel are working overhead. • Do not carry tools while climbing the derrick ladder. Raise tools with a line to any worker above the derrick floor. • Practice proper hand placement and use of pullback (tail) ropes. Tripping Out/In
  • 51. Hazards 3.6 Breaking out pipe Being struck by swinging tongs if they break free from the pipe. Being struck by the slip handles if the rotary table is used to spin the drill string. Being struck by reverse backlash of tongs (backbiting) during breakout operations. Being struck by the tongs if a snub line breaks or the tongs come unlatched. Tripping Out/In
  • 52. Controls 3.6 Breaking out pipe Implement an effective breakout pipe procedure: Personnel other than tong operators stand outside the tong swing radius when breaking pipe. No one should stand in the red zone. (see Diagram 1) Use proper tong latching techniques and use proper hand and finger placement on tong handles. Stand clear of the rotary table when it is rotating. Use special operational procedures when making high torque connections. Inspect tong dies and snub lines each tour. Maintain good communication between floor hands and driller. Tripping Out/In
  • 53. Hazards 3.7 Maneuvering Pipe to Racking Area Getting hands and fingers pinched between stands of pipe. Getting feet or toes crushed or amputated under a stand of pipe. Slips, trips, and falls. Receiving strains and sprains Tripping Out/In
  • 54. Controls 3.7 Maneuvering Pipe to Racking Area Keep hands and fingers from between pipe stands. Position feet away from the bottom of the pipe stands. Tripping Out/In
  • 55. Hazards 3.8 Latching Elevators to Top of Stand Getting hands or fingers pinched in elevators. Being struck by elevators not securely latched. Getting hands or fingers caught between elevators and stump. Tripping Out/In
  • 56. Controls 3.8 Tripping in - Latching Elevators to Top of Stand Ensure workers are instructed in proper latching procedure. Inspect and maintain elevators. Tripping Out/In
  • 58. Casing Operation Hazards 4.1 Installing Casing tools Being struck by or caught between tubulars and other objects during movement (such as being struck by tubulars being tailed into the rig floor). Experiencing strains and sprains from maneuvering tools. Falling from work platform and/or stabbing board.
  • 59. Controls Casing Operation Stand clear of suspended, hoisted or moving loads. Be aware of tubulars or equipment being lifted through the V-door. Use proper hand and foot placement to avoid pinch points, including use of tag lines. Use rig floor winch or other powered equipment to handle heavy casing tools. Use fall protection while installing equipment in the derrick. 4.1 Installing Casing tools
  • 60. Casing Operation Hazards 4.2 Running Casing into hole Hazards are similar to those for drilling ahead or tripping Getting caught between, struck by, or pinched by the power tongs, casing or other equipment. Being struck by or caught between tubulars and other objects during movement (for example, struck by tubulars being tailed into the rig floor). Falling from the stabbing board or work platform. Getting struck by dropped objects.
  • 61. Controls Casing Operation Stand clear of suspended, hoisted or moving loads. Be aware of tubulars or equipment being lifted through the V-door. Use proper hand and foot placement to avoid pinch points, including use of tag lines. Use rig floor winch or other powered equipment to handle heavy casing tools. Use fall protection while installing equipment in the derrick. 4.2 Running Casing into hole
  • 62. Casing Operation Hazards 4.3 Installing Casing Accessories Dropping guide shoe or float collar onto legs or foot. Getting fingers pinched between tools and casing tongs when manually moving guide shoe or float collar. Back strain Exposure to hazardous materials, especially thread lock compounds.
  • 63. Controls Casing Operation 4.3 Installing Casing Accessories Use winch, air hoist, or other powered equipment to handle guide shoe, float collar, or other heavy casing equipment. Use appropriate PPE as required by the MSDS.
  • 64. Casing Operation Hazards 4.4 Circulating and Cementing Being struck by high-pressure lines failing if not secured properly. Having a high pressure connection failure caused by mismatched or excessively worn hammer unions.
  • 65. Controls Casing Operation 4.4 Circulating and Cementing Hobble high-pressure lines properly. Use proper equipment inspection techniques to include hammer unions (Note: This is a particular problem with 602 and 1502, as they will couple but will not hold beyond the lower pressure rating number).
  • 67. Maintenance Activities Hazards 5.1 Rig Floor Slips, trips, and falls. Being caught in chains or other moving equipment. Getting fingers and hands pinched in machine guards or covers. Receiving sprains and strains.
  • 68. Controls Maintenance Activities 5.1 Rig Floor Wear personal protective equipment (such as hard hats, work gloves, safety shoes, and eye protection). Be aware of the slipping and falling hazards when performing maintenance on the drilling floor. Keep all work areas clean and clear of oil, tools, and debris. Use non-skid surfaces where appropriate. Wear personal protective equipment (such as hard hats, work gloves, safety shoes, and eye protection). Use proper lockout/tagout procedures. Seek assistance when moving awkward and heavy guards and covers. Maintain all machinery free of leaks by regular preventive maintenance and repairing when necessary
  • 69. Maintenance Activities Hazards 5.2 Drilling Line Maintenance Slips, trips, and falls. Receiving injuries to face and eyes from flying chips of metal when slipping and cutting the line. Being caught in moving equipment. Being struck by drilling line.
  • 70. Controls Maintenance Activities 5.2 Drilling Line Maintenance Use proper lockout/tagout procedures. Wear proper personnel protective equipment when cutting line. Attach a red flag or other warning device to the drawworks clutch lever as a reminder to the driller whenever the crown safety device is moved or deactivated to allow the traveling block to be raised above the the preset stopping point. Secure drilling line ends prior to cutting.
  • 71. Maintenance Activities Hazards 5.3 Wire Rope Line Maintenance Getting cuts from the wickers or loose strands on the rope. Receiving injuries to face and eyes from flying chips when cutting wire rope.
  • 72. Controls Maintenance Activities 5.3 Wire Rope Line Maintenance Wear proper personnel protective equipment when cutting wire rope. Seize wire rope before cutting.
  • 73. Maintenance Activities Hazards 5.4 Mud Circulating System Being caught between, or struck by equipment. Slips, trips, and falls. Receiving a foreign body or fluid in the eye. Burned by fluid contact. Drowning in mud tank/pit. Receiving strains and sprains.
  • 74. Controls Maintenance Activities 5.4 Mud Circulating System Use proper lockout/tagout procedures. Wear personal protective equipment (such as hard hats, work gloves, safety shoes, and eye protection). Be aware of the slipping and falling hazards when working on the mud circulating system. Provide guardrails and guards around mud tanks.
  • 75. Maintenance Activities Hazards 5.5 Generator, Electric Motors and Electrical Systems • Receiving flash burns or shocks when servicing motors, generators, and breaker panels. • Being caught in moving equipment.
  • 76. Controls Maintenance Activities 5.5 Generator, Electric Motors and Electrical Systems Do not wash down generators, electric motors and breaker panels with water hose. Use proper lockout/tagout procedures. Wear appropriate personal protective equipment. Avoid wearing jewelry. Do not stand directly in front of breakers when operating. Use dielectric mat in front of control panel or breaker panel. Avoid wearing jewelry. Use proper lockout/tagout procedures. Wear appropriate personal protective equipment. Cover with appropriate shields or guards all exposed revolving parts such as belts, flexible drives, generators, shafts and other moving parts to prevent contact and injury.
  • 77. Maintenance Activities Hazards 5.6 Engines • Getting burned by hot fluids or engine parts. • Being caught in moving equipment or moving parts
  • 78. Controls Maintenance Activities 5.6 Engines • Wear appropriate personal protective equipment. • Let engine cool down before working on it. • Use proper lockout/tagout procedures. • Wear appropriate personal protective equipment. • Use proper lockout/tagout procedures. • Cover all exposed revolving parts with appropriate shields and guards.
  • 79. Maintenance Activities Hazards 5.7 Derrick Equipment Maintenance • Being struck by falling tools or equipment. • Falling from heights. • Getting caught between equipment and objects.
  • 80. Controls Maintenance Activities 5.7 Derrick Equipment Maintenance • Wear appropriate personnel protective equipment. • Minimize the number of personnel working on the rig floor. • Tie off tools. • Use appropriate fall protection. • Use proper lockout/tagout procedures.
  • 82. Well Control Hazards 6.1 Blow out prevention program • Receiving injuries caused by loss of well control.
  • 83. Controls Well Control Appropriate training for tasks performed. Example topics include the following: Causes of kicks, including detection Pressure concepts and calculations Well control procedures Gas characteristics and behavior Fluids Constant bottom hole pressure well control methods Well control equipment Regulatory information Use of appropriate well control equipment per API RP 53 Specification Installation Maintenance 6.1 Blow out prevention program IADC Well Control Training
  • 84. Well Control Hazards 6.2 Monitoring and maintaining mud system Loss of well control (blowout)
  • 85. Controls Well Control 6.2 Monitoring and maintaining mud system Keep the mud circulating system in good working order. Check and maintain the properties of the drilling fluid, including proper pit level periodically. Properly train crew in monitoring and well control procedures. Maintain a properly functioning surface control system.
  • 86. Well Control Hazards 6.3 Installing BOPs, Accumulator, and Choke Manifold Being crushed by falling equipment if hoisting slings fail. Being struck by, pinched by or caught between equipment during installation.
  • 87. Controls Well Control 6.3 Installing BOPs, Accumulator, and Choke Manifold Ensure workers stand clear of equipment being hoisted and tag lines are used where appropriate. Coordinate hoisting tasks with rig crew. Inspect the hoisting slings for wear before any hoisting operation. Ensure all personnel wear proper PPE.
  • 88. Well Control Hazards 6.4 Testing BOPs, Accumulators, and Choke Manifold Being hit by hoses or sprayed by hydraulic fluid if there is a seal or hydraulic line failure during pressure testing.
  • 89. Controls Well Control 6.4 Testing BOPs, Accumulators, and Choke Manifold Ensure workers stand clear of pressurized lines during testing procedures.
  • 90. Well Control Hazards 6.5 Maintaining Surface Control System Protruding pipes and objects Being struck by dropped objects. Slips, trips, and falls. Atmospheric hazards
  • 91. Controls Well Control 6.5 Maintaining Surface Control System Wear appropriate personal protective equipment (such as hard hats, work gloves, safety shoes, and eye protection). Implement injury awareness training (such as dropped objects, working from heights) Use appropriate fall protection. Ensure workers are aware of the slipping and falling hazards. Monitor for potential hazards (H2S, methane, O2 deficiency). Fig. 7. BOP
  • 93. Hazards 7.1 H2S (Hydrogen Sulphide) No Hazard: Any well that will not penetrate a known Hydrogen Sulfide formation would be categorized as a No Hazard Area.
  • 94. Controls 7.1 H2S (Hydrogen Sulphide) General Safety Special Hydrogen Sulfide equipment is not required. No Hazard:
  • 95. General Safety Hazards 7.1 H2S (Hydrogen Sulphide) Low Hazard: Work locations where atmospheric concentrations of H2S are less than 10ppm.
  • 96. Controls 7.1 H2S (Hydrogen Sulphide) General Safety Hydrogen Sulfide warning sign with green flag warning device present. Keep all safety equipment in adequate working order. Store the equipment in accessible locations. Low Hazard:
  • 97. General Safety Hazards 7.1 H2S (Hydrogen Sulphide) Work locations where atmospheric concentrations of H2S are greater than 10ppm and less than 30ppm. Medium Hazard:
  • 98. Controls 7.1 H2S (Hydrogen Sulphide) General Safety Legible Hydrogen Sulfide warning sign with yellow flag warning device present. Keep a safe distance from dangerous locations if not working to decrease danger. Pay attention to audible and visual alarm systems. Follow the guidance of the operator representative. Keep all safety equipment in adequate working order. Store the equipment in accessible locations. An oxygen resuscitator. A properly calibrated, metered hydrogen sulfide detection instrument. Medium Hazard:
  • 99. General Safety Hazards 7.1 H2S (Hydrogen Sulphide) High Hazard: Work locations where atmospheric concentrations of H2S are greater than 30ppm.
  • 100. Controls 7.1 H2S (Hydrogen Sulphide) General Safety High Hazard: Post legible Hydrogen Sulfide warning sign with red flag warning device. Post signs 500 feet from the location on each road leading to the location, warning of the H2S hazard. Check all Hydrogen Sulfide safety equipment to ensure readiness before each tour change. Establish a means of communication or instruction for emergency procedures and maintain them on location, along with contact information of persons to be informed in case of emergencies. Ensure usability of two exits at each location. Do not permit employees on location without hydrogen Sulfide safety training. (Employees may be permitted on location for specific Hydrogen Sulfide training purposes that does not include general rig training.) Pay attention to audible and visual alarm systems. Store the equipment in accessible locations. Two Hydrogen Sulfide detectors should be present (one should be a properly calibrated, metered detection instrument, and the other should be a pump type with detector tubes. The maximum permissible exposure limit (PEL) is 20 ppm. Respiratory protection would be required if periodic testing indicates employee exposures to H2S at concentrations above the PEL. See OSHA Standard Respiratory Protection, Oxygen resuscitator. Three wind socks and streamers. Two NIOSH/MSHA 30-minute, self-contained breathing apparatus for emergency escape from the contaminated area only.
  • 101. General Safety Hazards 7.2 Routine operations Slips, Trips and Falls
  • 102. Controls 7.2 Routine operations (1 of 2) General Safety Wear personal protective equipment Be aware of the slipping and falling hazards when working on the drilling floor, servicing rig floors or other platforms. Keep all work areas clean and clear of oil, tools, and debris. Use non-skid surfaces where appropriate. Use guardrails and guards around work areas that are prone to slips, trips, and falls. Install, inspect, and secure stairs and handrails. Instruct workers on proper procedures for using and installing ladders. Use only ladders in good repair that do not have missing rungs. Do not install stairs with missing or damaged steps. Repair them before installing them.
  • 103. Controls General Safety Keep walkways clean and free of debris and tripping hazards. Keep all cords and hoses orderly and clear of walking spaces. Cover open cellars. Conduct a pre-job inspection to identify, then eliminate or correct hazardous work surfaces. Walking/Working Surfaces Standard requires Keep all places of employment clean and in an orderly condition. Keep aisles and passageways clear and in good repair, with no obstruction across or in aisles that could create a hazard Provide floor plugs for equipment so power cords need not run across pathways. Use waterproof footgear to decrease slip/fall hazards. 7.2 Routine operations (2 of 2)
  • 104. General Safety Hazards 7.3 Strains and Sprains Strains and Sprains
  • 105. Controls General Safety 7.3 Strains and Sprains Use proper lifting technique. Hoist slowly to limit pipe momentum. Seek assistance when moving awkward and heavy guards and covers. Use proper stance and slip-lifting techniques. Slips have three handles and should be lifted jointly by more than one person. Use lifting equipment and limit manual positioning of elevators. Practice proper hand placement and use of pullback (tail) ropes. Use mechanical lifting aids, proper lifting techniques, and team lifting where appropriate. Use proper hand and body positioning.
  • 107. Controls General Safety 7.4 Weather Conditions Weather conditions can create hazardous working conditions: Therefore it is necessary to monitor weather conditions and forecasts to allow time to prepare for such conditions as may occur. Lightning is especially hazardous and unpredictable. When lightning is present, crews must avoid situations where they could become part of potential current paths.
  • 108. Drilling Operations Hazards & Controls Prepared by: Sameer Approved by: Dib SS National Petroleum Services 2007 © Source OSHA