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Millimeter-Wave Wireless Power Transfer Technology for Space
Applications
Goutam Chattopadhyay, Harish Manohara, Mohammad Mojarradi, Tuan Vo, Hadi Mojarradi,
Sam Bae, Neville Marzwell
California Institute of Technology, USA
Introduction
Technologies enabling the development of compact systems for wireless transfer of power
through radio frequency waves (RF) continue to be important for future space based systems.
For example, for lunar surface operation, wireless power transfer technology enables rapid
on-demand transmission of power to loads (robotic systems, habitats, and others) and
eliminates the need for establishing a traditional power grid. A typical wireless power
receiver consists of an array of rectenna elements. Each rectenna element consists of an
antenna together with a high speed diode and a storage capacitor configured in a highly tuned
narrowband circuit for this purpose. The conversion of the microwave energy into DC in this
fashion is almost instantaneous. Using a high power rectenna array in concert with a fast
charging high performance battery can enable charging of the battery at very short time with
a large power burst and discharge of it at a lower rate for an extended operation time for
remote electronic assets.
Two main factors that determine the physical size of a rectenna based microwave power
conversion system are the frequency of the RF transmission and power capacity. At higher
frequencies, the size of the antenna elements in the array is small resulting in a smaller form
factor for the system. The smaller form factor of the higher frequency wireless power
receiver makes them more attractive for space systems; however, higher frequency systems
have to deal with (i) availability of high frequency power conversion components, (ii) higher
atmospheric loss, and (iii) overall efficiency in antenna arrays and the power conversion
network. Different groups have proposed feedhorn based imaging arrays at W-band [1].
Though feedhorns have excellent performance, their mass, size, and expense make them
unsuitable for large arrays.
In this paper we present a new compact, scalable, and low cost technology for efficient
receiving of power using RF waves at 94 GHz. This technology employs a highly innovative
array of slot antennas that is integrated on substrate composed of gold (Au), silicon (Si), and
silicon dioxide (SiO2) layers [2]. The length of the slots and spacing between them are
optimized for a highly efficient beam through a 3-D electromagnetic simulation process.
Antenna simulation results shows a good beam profile with very low side lobe levels and
better than 93% antenna efficiency. Moreover, in this design architecture, the slots can be
placed very close to each other enabling the integration of 20 X 20 slot array in an area that is
slightly larger than one square centimeter. The RF to DC conversion of the power is done
differentially by a very small network that is located adjacent to each individual slot. This
network consists of a coupling electrode, bypass capacitors, matching transmission line,
rectifier, a low pass filter, and a DC storage capacitor. This network is fabricated over the slot
array using additional layers SiO2 and Au which act as the dielectric and metal layers for the
microstrip lines. Optimizing the losses for this network is achieved through iterative circuit
simulations which factors in the thickness of the layers. Simulation results suggest that this
technology is capable of realizing overall conversion efficiencies that are better than 72% and
energy densities as high as 1.2W per square centimeter. This power density is 30 times better
than high efficiency solar arrays with power density of 40 mW per square centimeter [3].
978-1-4244-2642-3/08/$25.00 ©2008 IEEE
Slot Antenna Array Design
A highly desirable solution to the efficient wireless power transfer would be to fabricate
monolithic array of antenna-coupled detectors on a planar substrate [4]. However, most
planar antenna designs produce broad beam patterns, and therefore require substrate lenses or
micro-machined horns for efficient coupling to the incoming beam [5]. This does not
preclude their use in large arrays; however, manufacturing and assembly of such arrays are
not straight forward. For this work we came up with a novel dual-polarization planar T-slot
antenna array which produces quite a narrow beam with no additional optical coupling
elements. The output from the antenna array is two thin-film microstrip lines, one for each
polarization, which can be efficiently coupled to Schottky diode detectors and associated
circuits to produce a single pixel in an wireless RF to DC power transfer focal plane array.
Fig. 1 shows the general concept for the dual-polarized slot array antenna. The antenna is
fabricated on a 550 um thick high dielectric silicon substrate (İr = 11.8) which is illuminated
through substrate side to take advantage of the stronger antenna response on the dielectric
side [6]. We also used a quarter wave thick quartz anti-reflection coating on the silicon
substrate. The key features of the design are the slot length (L), slot width (W), and the slot
separation (S) as shown in Fig. 1. Since the substrate is relatively thick and there are no
coupling lenses, it is very important to keep the slot separation distance such that not to excite
grating lobes within the frequency band of interest. The antenna was designed and simulated
using Ansoft’s High Frequency Structure Simulator (HFSS) – a 3D electromagnetic solver.
The slots are used at their second resonance, and the impedance at the second resonance was
approximately 22 Ohm. Fig. 2 shows the radiation pattern and the E- and H-plane cuts for the
antenna pattern.
Differential RF to DC Converting Circuit
The differential RF to DC conversion circuit is shown in Fig. 3 (left). It consists of bypass
capacitors, matching networks, diode rectifier, a blocking low pass filter, and a DC storage
capacitor. The circuit receives differential RF signal from two slots of the antenna that are
offset by 180 degrees from each other. A rectenna element is defined as the combination of
this circuit and the pair of the slot antennas. The matched network enables conjugate
matching the antenna impedance to the diode impedance for the optimum power transfer. The
rectifier breaks the symmetry of the RF signal and the combination of the low pass filter and
DC capacitor collects the DC component of the RF voltage across the rectifier.
Critical issues of this circuit are the losses across the transmission lines, turn-on voltage of
the diode, and the speed of the rectifier – all of which ultimately impact the sensitivity and
conversion efficiency of the rectenna. To minimize the transmission line losses, in our design
as shown in Fig. 3, we used a combination of thick SiO2 dielectric and gold as conductor to
make the transmission lines and the capacitors on the T-slot antenna substrate.
GaAs Schottky barrier diodes (SBD), such as the one in Fig. 3 (right), are most commonly
used for rectenna rectifier circuits. However zero barrier diodes with very low turn on voltage
have gained popularity as a new type of diodes that enable higher sensitivity and enhance
efficiency for the W-band rectenna circuits and terahertz imaging applications at the lower
end of the power spectrum [7]. At the same time Si Schottky barrier diodes are catching up
with the GaAs diodes in terms of speed and performance, at least in the 100 GHz frequency
range. There are two main advantages of using Si based SBD’s; (i) they are available as an
device element in many high speed SiGe BICMOS process technologies from various
foundries and (ii) they can be added to the rectenna through 3-D integration. Hence, same Si
technology used for integration of the rectifiers can also be easily used for integration of the
other housekeeping electronics for the wireless power transfer receiver including the power
distribution as discussed in the next section.
Power Management
Efficient wireless power transfer technology requires efficient power management approach
which provides modular and scalability of the power transfer receiver design. Power
management section regulates the output voltage of receiver tile. Additional functions
specific to the power management section is “peak power tracking” (PPT) that guarantees the
stability of the power systems. This is because similar to solar arrays, at any given time,
operating the wireless power receiver at power levels below the peak power will cause the
collapse of the voltage across the rectenna array. To prevent this, the PPT circuit constantly
measures the peak power of the rectenna (as a function of the RF input power) and allows the
rectenna array to only operate at power levels that are below or equal to its peak power
delivery capability.
There are several options we are considering for realizing the power management section: (i)
it can be developed using plain CMOS technology, (ii) could be combined with the high
speed Schottky barrier diode and integrated using SiGe BiCMOS technology, or (iii) it can be
combined with GaAs Schottky diode and integrated using GaAs fabrication processing.
While using the first option produces the least complex power system design, the second
option provides us with the least complex path for wafer scale 3-D integration, which is the
ultimate aim of this endeavor.
Discussions
We have designed and fabricated a novel T-Slot antenna coupled rectenna array at 94 GHz
for demonstrating efficient wireless power transfer in this frequency band. Assembly and
testing of these devices are under progress now, and are showing great promise.
References
[1] G. M. Rebeiz, D. P. Kasilingam, Y. Guo, P. A. Stimson, and D. B. Rutledge, “Monolithic Millimeter-Wave Two-
Dimensional Horn Imaging Arrays,” IEEE Tr. on Microwave Theory and Tech., vol. 38, no. 9, pp. 1473-1482,
September 1990.
[2] G. Chattopadhyay, C.-L. Kuo, P. Day, J. J. Bock, J. Zmuidzinas, and A. E. Lange, “Planar Antenna Arrays for CMB
Polarization Detection,” Proc. of the Joint 32nd Intl. Conf. on Infrared and Millimeter Waves and 15th Intl. Conf. on
Terahertz Electronics, pp. 184-185, Cardiff, UK, September 2007.
[3] N. S. Fatemi, H. E. Pollard, H. Q. Hou, P. R. Sharps, “Solar Array Trades Between Very High-Efficiency
MultiJjunction and Si Space Solar Cells,” Proc. of the Twenty-Eighth IEEE Photovoltaic Specialists Conference, pp.
1083-1086, Anchorage, Alaska, September 2000.
[4] A. Goldin, J. J. Bock, C. Hunt, A. Lange, H. G. LeDuc, A. Vayonakis, and J. Zmuidzinas, “SAMBA:
Superconducting Antenna-Coupled Multi-Frequency Bolometric Array,” Proc. Far-IR, Submm, and mm Detector
Workshop, J. Wolf, J. Farhoomand, and C. R. McCreight, Eds., vol. NASA CP/211408. Washington DC: NASA,
2002.
[5] G. M. Rebeiz, “Millimeter-Wave and Terahertz Integrated Circuit Antennas,” Proc. IEEE, vol. 80, no. 11, pp. 1748-
1770, November 1992.
[6] B. G. Porter and S. S. Gearhart, “Theoretical Analysis of Coupling and Cross Polarization of Perpendicular Slot
Antennas on a Dielectric Half Space,” IEEE Trans. on Antennas and Prop., vol. 46, no. 3, pp. 383-390, March 1998.
[7] E. R. Brown, A. C. Young, J. Zimmerman, H. Kazemi, and A. C. Gossard, “Advances in Schottky Rectifier
Performance,” IEEE Microwave Magazine, pp. 54-59, June 2007.
Figures
Fig. 1: Schematic diagram of the slot antenna array showing the slots for one pixel. Slot length “L” and the distance “d” sets
the slot separation distance “S”. The cross-section of the pixel geometry is shown on top left. The figure in the middle shows
the mask layout, and the figure on right shows a photograph of the fabricated T-slot antenna array.
Fig. 2: Simulated E- and H-plane cut of the radiation pattern of the T-slot array antenna (left) and the 3-D radiation pattern of
the array (right).
Fig. 3: RF to DC differential conversion circuit where using a single diode and using appropriate level shifting circuit, higher
efficiency is achieved (left), and photograph of a GaAs Schottky diode fabricated at our laboratory at JPL (right). Similar
diode is being used for our circuit.

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wireless power transfer

  • 1. Millimeter-Wave Wireless Power Transfer Technology for Space Applications Goutam Chattopadhyay, Harish Manohara, Mohammad Mojarradi, Tuan Vo, Hadi Mojarradi, Sam Bae, Neville Marzwell California Institute of Technology, USA Introduction Technologies enabling the development of compact systems for wireless transfer of power through radio frequency waves (RF) continue to be important for future space based systems. For example, for lunar surface operation, wireless power transfer technology enables rapid on-demand transmission of power to loads (robotic systems, habitats, and others) and eliminates the need for establishing a traditional power grid. A typical wireless power receiver consists of an array of rectenna elements. Each rectenna element consists of an antenna together with a high speed diode and a storage capacitor configured in a highly tuned narrowband circuit for this purpose. The conversion of the microwave energy into DC in this fashion is almost instantaneous. Using a high power rectenna array in concert with a fast charging high performance battery can enable charging of the battery at very short time with a large power burst and discharge of it at a lower rate for an extended operation time for remote electronic assets. Two main factors that determine the physical size of a rectenna based microwave power conversion system are the frequency of the RF transmission and power capacity. At higher frequencies, the size of the antenna elements in the array is small resulting in a smaller form factor for the system. The smaller form factor of the higher frequency wireless power receiver makes them more attractive for space systems; however, higher frequency systems have to deal with (i) availability of high frequency power conversion components, (ii) higher atmospheric loss, and (iii) overall efficiency in antenna arrays and the power conversion network. Different groups have proposed feedhorn based imaging arrays at W-band [1]. Though feedhorns have excellent performance, their mass, size, and expense make them unsuitable for large arrays. In this paper we present a new compact, scalable, and low cost technology for efficient receiving of power using RF waves at 94 GHz. This technology employs a highly innovative array of slot antennas that is integrated on substrate composed of gold (Au), silicon (Si), and silicon dioxide (SiO2) layers [2]. The length of the slots and spacing between them are optimized for a highly efficient beam through a 3-D electromagnetic simulation process. Antenna simulation results shows a good beam profile with very low side lobe levels and better than 93% antenna efficiency. Moreover, in this design architecture, the slots can be placed very close to each other enabling the integration of 20 X 20 slot array in an area that is slightly larger than one square centimeter. The RF to DC conversion of the power is done differentially by a very small network that is located adjacent to each individual slot. This network consists of a coupling electrode, bypass capacitors, matching transmission line, rectifier, a low pass filter, and a DC storage capacitor. This network is fabricated over the slot array using additional layers SiO2 and Au which act as the dielectric and metal layers for the microstrip lines. Optimizing the losses for this network is achieved through iterative circuit simulations which factors in the thickness of the layers. Simulation results suggest that this technology is capable of realizing overall conversion efficiencies that are better than 72% and energy densities as high as 1.2W per square centimeter. This power density is 30 times better than high efficiency solar arrays with power density of 40 mW per square centimeter [3]. 978-1-4244-2642-3/08/$25.00 ©2008 IEEE
  • 2. Slot Antenna Array Design A highly desirable solution to the efficient wireless power transfer would be to fabricate monolithic array of antenna-coupled detectors on a planar substrate [4]. However, most planar antenna designs produce broad beam patterns, and therefore require substrate lenses or micro-machined horns for efficient coupling to the incoming beam [5]. This does not preclude their use in large arrays; however, manufacturing and assembly of such arrays are not straight forward. For this work we came up with a novel dual-polarization planar T-slot antenna array which produces quite a narrow beam with no additional optical coupling elements. The output from the antenna array is two thin-film microstrip lines, one for each polarization, which can be efficiently coupled to Schottky diode detectors and associated circuits to produce a single pixel in an wireless RF to DC power transfer focal plane array. Fig. 1 shows the general concept for the dual-polarized slot array antenna. The antenna is fabricated on a 550 um thick high dielectric silicon substrate (İr = 11.8) which is illuminated through substrate side to take advantage of the stronger antenna response on the dielectric side [6]. We also used a quarter wave thick quartz anti-reflection coating on the silicon substrate. The key features of the design are the slot length (L), slot width (W), and the slot separation (S) as shown in Fig. 1. Since the substrate is relatively thick and there are no coupling lenses, it is very important to keep the slot separation distance such that not to excite grating lobes within the frequency band of interest. The antenna was designed and simulated using Ansoft’s High Frequency Structure Simulator (HFSS) – a 3D electromagnetic solver. The slots are used at their second resonance, and the impedance at the second resonance was approximately 22 Ohm. Fig. 2 shows the radiation pattern and the E- and H-plane cuts for the antenna pattern. Differential RF to DC Converting Circuit The differential RF to DC conversion circuit is shown in Fig. 3 (left). It consists of bypass capacitors, matching networks, diode rectifier, a blocking low pass filter, and a DC storage capacitor. The circuit receives differential RF signal from two slots of the antenna that are offset by 180 degrees from each other. A rectenna element is defined as the combination of this circuit and the pair of the slot antennas. The matched network enables conjugate matching the antenna impedance to the diode impedance for the optimum power transfer. The rectifier breaks the symmetry of the RF signal and the combination of the low pass filter and DC capacitor collects the DC component of the RF voltage across the rectifier. Critical issues of this circuit are the losses across the transmission lines, turn-on voltage of the diode, and the speed of the rectifier – all of which ultimately impact the sensitivity and conversion efficiency of the rectenna. To minimize the transmission line losses, in our design as shown in Fig. 3, we used a combination of thick SiO2 dielectric and gold as conductor to make the transmission lines and the capacitors on the T-slot antenna substrate. GaAs Schottky barrier diodes (SBD), such as the one in Fig. 3 (right), are most commonly used for rectenna rectifier circuits. However zero barrier diodes with very low turn on voltage have gained popularity as a new type of diodes that enable higher sensitivity and enhance efficiency for the W-band rectenna circuits and terahertz imaging applications at the lower end of the power spectrum [7]. At the same time Si Schottky barrier diodes are catching up with the GaAs diodes in terms of speed and performance, at least in the 100 GHz frequency range. There are two main advantages of using Si based SBD’s; (i) they are available as an device element in many high speed SiGe BICMOS process technologies from various foundries and (ii) they can be added to the rectenna through 3-D integration. Hence, same Si technology used for integration of the rectifiers can also be easily used for integration of the
  • 3. other housekeeping electronics for the wireless power transfer receiver including the power distribution as discussed in the next section. Power Management Efficient wireless power transfer technology requires efficient power management approach which provides modular and scalability of the power transfer receiver design. Power management section regulates the output voltage of receiver tile. Additional functions specific to the power management section is “peak power tracking” (PPT) that guarantees the stability of the power systems. This is because similar to solar arrays, at any given time, operating the wireless power receiver at power levels below the peak power will cause the collapse of the voltage across the rectenna array. To prevent this, the PPT circuit constantly measures the peak power of the rectenna (as a function of the RF input power) and allows the rectenna array to only operate at power levels that are below or equal to its peak power delivery capability. There are several options we are considering for realizing the power management section: (i) it can be developed using plain CMOS technology, (ii) could be combined with the high speed Schottky barrier diode and integrated using SiGe BiCMOS technology, or (iii) it can be combined with GaAs Schottky diode and integrated using GaAs fabrication processing. While using the first option produces the least complex power system design, the second option provides us with the least complex path for wafer scale 3-D integration, which is the ultimate aim of this endeavor. Discussions We have designed and fabricated a novel T-Slot antenna coupled rectenna array at 94 GHz for demonstrating efficient wireless power transfer in this frequency band. Assembly and testing of these devices are under progress now, and are showing great promise. References [1] G. M. Rebeiz, D. P. Kasilingam, Y. Guo, P. A. Stimson, and D. B. Rutledge, “Monolithic Millimeter-Wave Two- Dimensional Horn Imaging Arrays,” IEEE Tr. on Microwave Theory and Tech., vol. 38, no. 9, pp. 1473-1482, September 1990. [2] G. Chattopadhyay, C.-L. Kuo, P. Day, J. J. Bock, J. Zmuidzinas, and A. E. Lange, “Planar Antenna Arrays for CMB Polarization Detection,” Proc. of the Joint 32nd Intl. Conf. on Infrared and Millimeter Waves and 15th Intl. Conf. on Terahertz Electronics, pp. 184-185, Cardiff, UK, September 2007. [3] N. S. Fatemi, H. E. Pollard, H. Q. Hou, P. R. Sharps, “Solar Array Trades Between Very High-Efficiency MultiJjunction and Si Space Solar Cells,” Proc. of the Twenty-Eighth IEEE Photovoltaic Specialists Conference, pp. 1083-1086, Anchorage, Alaska, September 2000. [4] A. Goldin, J. J. Bock, C. Hunt, A. Lange, H. G. LeDuc, A. Vayonakis, and J. Zmuidzinas, “SAMBA: Superconducting Antenna-Coupled Multi-Frequency Bolometric Array,” Proc. Far-IR, Submm, and mm Detector Workshop, J. Wolf, J. Farhoomand, and C. R. McCreight, Eds., vol. NASA CP/211408. Washington DC: NASA, 2002. [5] G. M. Rebeiz, “Millimeter-Wave and Terahertz Integrated Circuit Antennas,” Proc. IEEE, vol. 80, no. 11, pp. 1748- 1770, November 1992. [6] B. G. Porter and S. S. Gearhart, “Theoretical Analysis of Coupling and Cross Polarization of Perpendicular Slot Antennas on a Dielectric Half Space,” IEEE Trans. on Antennas and Prop., vol. 46, no. 3, pp. 383-390, March 1998. [7] E. R. Brown, A. C. Young, J. Zimmerman, H. Kazemi, and A. C. Gossard, “Advances in Schottky Rectifier Performance,” IEEE Microwave Magazine, pp. 54-59, June 2007.
  • 4. Figures Fig. 1: Schematic diagram of the slot antenna array showing the slots for one pixel. Slot length “L” and the distance “d” sets the slot separation distance “S”. The cross-section of the pixel geometry is shown on top left. The figure in the middle shows the mask layout, and the figure on right shows a photograph of the fabricated T-slot antenna array. Fig. 2: Simulated E- and H-plane cut of the radiation pattern of the T-slot array antenna (left) and the 3-D radiation pattern of the array (right). Fig. 3: RF to DC differential conversion circuit where using a single diode and using appropriate level shifting circuit, higher efficiency is achieved (left), and photograph of a GaAs Schottky diode fabricated at our laboratory at JPL (right). Similar diode is being used for our circuit.