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Emissions & Aftertreatment
Update
June 2, 2010
Mark Szymczak (Zimzak)
Cummins West
PowerGen Emissions Solutions
2 Confidential – June 4, 2010
2011 CARB/EPA Stationary Engine Emissions
Standards
ATCM Impact
The Latest From CARB
Aftertreatment Design Considerations
DPF’s: Active vs Passive
Combo DPF / SCR Systems
Questions
3 Confidential – June 4, 2010
U.S. EPA
kW (HP)
0 - 7 (0 - 10)
8 - 18 (11 - 24)
19 - 36 (25 - 48)
37 - 55 (49 - 74)
56 - 74 (75 - 99)
75 - 129 (100 - 173)
130 - 224 (174 - 301)
225 - 449 (302 - 602)
450 - 560 (603 - 751)
>560* (>751)*
a. Applies to portable power generation >1207hp.
b. Applies to portable power generation >751hp.
EUROPE
kW (HP)
18 - 36 (24 - 48) ( 7.5 ) / 5.5 / 0.6
37 - 55 (49 - 74) ( 4.7 ) / 5.0 / 0.025
56 - 74 (75 - 99) 3.3 / 0.19 / 5.0 / 0.025
75 - 129 (100 - 173) ( 4.0 ) / 5.0 / 0.3 3.3 / 0.19 / 5.0 / 0.025
130 - 560 (174 - 751) ( 4.0 ) / 3.5 / 0.2 2.0 / 0.19 / 3.5 / 0.025 0.4 / 0.19 / 3.5 / 0.025
( 6.4 ) / 3.5 / 0.20
( 6.4 ) / 3.5 / 0.20
9.2 ... 0.54
3.5 / 0.40 / 3.5 / 0.10
0.67 / 0.40 / 3.5 / 0.10
a
( 4.0 ) / 3.5 / 0.20
( 4.0 ) / 3.5 / 0.20
( 6.4 ) / 3.5 / 0.20
3.5 / 0.19 / 3.5 / 0.04
0.67/ 0.19 / 3.5 / 0.03
b
0.40 / 0.19 / 5.0 / 0.02
2.0 / 0.19 / 3.5 / 0.02 0.40 / 0.19 / 3.5 / 0.02
Tier 2 Tier 3 Tier 4 Interim Tier 4 Final
( 7.5 ) / 5.0 / 0.40
2016 2017
( 7.5 ) / 6.6 / 0.40
( 4.7 ) / 5.0 / 0.03
2012 2013 2014 20152008 2009 2010 20112004 2005 2006 2007
8.0 / 1.5 / 5.5 / 0.8
2009 2010 20112004 2005 2006 2007
7.0 / 1.3 / 5.0 / 0.4 ( 4.7 ) / 5.0 / 0.4
0.4 / 0.19 / 5.0 / 0.025
2016 20172012 2013 2014 20152008
Stage IVStage IIIBStage IIIAStage II
( 6.6 ) / 3.5 / 0.20
( 7.5 ) / 5.5 / 0.60
( 7.5 ) / 8.0 / 0.80
( 7.5 ) / 6.6 / 0.80
( 6.6 ) / 5.0 / 0.30
( 4.0 ) / 3.5 / 0.20
( 4.0 ) / 5.0 / 0.30
( 7.5 ) / 5.5 / 0.30
( 4.7 ) / 5.0 / 0.30
( 4.7 ) / 5.0 / 0.40
3.4 / 0.19 / 5.0 / 0.02
6.0 / 1.0 / 5.0 / 0.3
6.0 ... 0.2
NOx / HC(T1) or NMHC(T4) / CO / PM or (NOx+NMHC)/CO/PM [g/kW-hr]
4 Confidential – June 4, 2010
!"" #$ %
(gm/kw-hr)
Tier 3
(now)
Tier 4i
(2011)
T4
(2015) reduction
NOx+HC 4 2.19 0.4 90%
Particulates 0.2 0.02 0.02 90%
!&" #$ % '
(gm/kw-hr)
Tier 2
(now)
Tier 4i
(2011)
T4
(2015) reduction
NOx+HC 6.4 1.07 1.07 83%
Particulates 2.0 1.0 0.03 98%
5 Confidential – June 4, 2010
() * + , -&"() * + , -&"() * + , -&"() * + , -&"
%.%.%.%.
PM
Standards
HC, NOx, NMHC, CO Standards
* Exemptions for Ag, Fire Pumps, etc
NOx, HC, and CO, must
meet the current off-road
standard.
No exception for Emergency
Engines
California
Yes
Other States
No
6 Confidential – June 4, 2010
“Hi Mark – We are not able to provide you with any certainty at this time but we can tell you where
we are in the process regarding evaluating any potential amendments to the stationary engine air
toxic control measure (ATCM). Staff has investigated the feasibility of requiring Tier IV for
emergency back up engines and at this point believe SCR is probably not cost-effective in most
situations provided the number of hours are typical of what was reported to the survey we
conducted during the development of the ATCM – about 22 hours of M&T and 6-8 hours of
emergency operation. However, there may be some situations, i.e. an emergency-back-up
engines that operates for many hours, where an SCR would provide air quality benefits. ARB
staff continues to believe DPFs are cost-effective and feasible for emergency back-up
operations but we are open to investigating if the requirement for DPFs should be limited to
certain situations such as when an engine is in a populated area, or close to sensitive
receptors. Please be aware, that these are only staff’s opinion - we haven’t briefed upper mgt.
or taken these ideas through the public process yet.
Regarding the timing for any amendments, we are on the Board calendar for the July 2010
hearing. Our first workshop is tentatively planned for March 1st and the notice should be going out
in the next week or two. We are also planning on conducting a short survey to collect updated
information on back-up engines and typical hours of operation. We are hoping to have this
distributed the first week in February.
I know this probably doesn’t help you in your discussions with your clients but this is all we can tell
you at this point. I believe we will have a better idea of any proposed amendments in the March-
April timeframe.
Feb 2010 Communication from CARB
7 Confidential – June 4, 2010
Hi Mark,
We have changed our direction somewhat from our last
workshop. ARB staff will propose the following for discussion at the
June 22 workshop.
Align the ATCM’s emission standards for new direct-drive fire pump
engines with the standards and implementation schedules required by the
NSPS final rule.
Align the ATCM’s emission standards for new emergency standby
engines with the NSPS emission standards for this subset of
stationary CI ICEs, except the ATCM will retain a minimum PM
emission limit of 0.15 g/bhp-hr (the NSPS requires a less stringent
PM standard for CI engines between 50 > hp <175 this hp range).
We are still investigating the issue we discussed earlier regarding a
subset of new emergency standby engines that are near sensitive
receptors or multiple engines at one location (e.g., data centers,
server banks, etc) that may require a more stringent PM emission
standard than what is required by the NSPS.
The ATCM will continue to allow upon district approval emergency
standby engines to operate > 50 hrs for M&T if the engine emits PM
at a rate < or equal to 0.01 g/bhp-hr.
Non-substantive changes to ATCM for clarity.
May 26, 2010 CARB Communication
8 Confidential – June 4, 2010
( ' ' .
CARB Decision – Slated for September
Consider Engineering in a DPF
Consider Purchase & Permit to Construct in
2010
9 Confidential – June 4, 2010
$ . . / (. 00
Cleaire Emission Controls
Miratech
Johnson Matthey
Harco
Rypos
GT Exhaust
CleanAir Systems
Universal
All offer > 85% PM reduction
10 Confidential – June 4, 2010
Diesel Particulate Filters
Passive Active
CSF CDPF
Electrically
Regenerated
Fuel
Regenerated
On-Line Off-Line
CSF: Catalyzed Soot Filter
CDPF: Catalyzed Diesel Particulate Filter (DOC + DPF)
Design Considerations:
Diesel Exhaust DPF Options
11 Confidential – June 4, 2010
12 Confidential – June 4, 2010
) 1 %
1. Standby Application vs Prime Power
2. PM Emissions Reduction Required (25% vs 85%)
3. Engine ACFM and Exhaust temp at various loads
4. DPF Cost
5. Engine Heat / Engine Loading during test runs
6. Engine Heat/ Engine Loading during actual emergency
7. Engine Backpressure Limit vs Backpressure Added by Aftertreatment and
Exhaust Run
8. Mounting Location and Accessibility / Weight, Size & Ease of Installation
9. Longevity & Location of App -- SS vs Carbon Steel Housing
10. Sound Attenuation Requirements
11. Maintenance Requirements of Abatement Device
12. BP Monitoring system and datalogging
13. Product manufacturer’s warranty, quality, history & support
13 Confidential – June 4, 2010
2 . ) . (
Combo DOC & Filter
Low Cost
Lowest Regen Temp @ 465F
Needs NOx:PM of 20:1
Low Mtc. on Standby App
West Coast Mfg
West Coast Field Support
Trained CWI Technicians
Need Cleaning after 1000hrs of Use
Catalyst
Filter
14 Confidential – June 4, 2010 CRT20-H-BITO-X*JM: 90"w x 137"L x 40"h667359927"QSK78-G6DQKAC2500
CRT20-H-BITO-X*JM: 90"w x 137"L x 40"h779292227"QSK60-G6-NR2DQKAB2000
CRT20-H-BITO-X*JM: 90"w x 137"L x 40"h750292227"QSK60-G6-NR2DQKAA1750
CRT14-H-BITO-X*JM: 90"w x 125"L x 40"h665222027"QSK50-G4-NR2DQGAB1500
CRT14-H-BITO-X*JM: 90"w x 125"L x 40"h625222027"QSK50-G4-NR2DQGAA1250
CRT10-H-BITO-X*JM: 90"w x 110"L x 40"h620149027"QST30-G5-NR2DQFAD1000
CRT10-H-BITO-X*JM: 90"w x 110"L x 40"h583149027"QST30-G5-NR3DQFAC900
CRT10-H-BITO-X*JM: 90"w x 110"L x 40"h557149027"QST30-G5-NR2DQFAB800
CRT10-H-BITO-X*JM: 90"w x 110"L x 40"h553149027"QST30-G5-NR2DQFAA750
CRT4-H-BITO-X*JM: 38"w x 80"L x 40"h595122041"QSK23-G3-NR1DQCA600
CRT3-H-BITO-X*JM: 38"w x 90"L x 24"h74575541"QSX15-G9-NR2DFEK500
CRT3-H-BITO-X*JM: 38"w x 90"L x 24"h73575541"QSX15-G9-NR2DFEJ450
CRT2-H-BITO-X*JM: 38"w x 74"L x 24"h72575541"QSX15-G9-NR2DFEH400
CRT2-H-BITO-X*JM: 38"w x 74"L x 24"h68075541"QSX15-G9-NR2DFEG350
CRT2-H-BITO-X*JM: 38"w x 74"L x 24"h73847041"QSM11-G4DQHAB300
CRT2-H-BITO-X*JM: 38"w x 74"L x 24"h73847041"QSM11-G4DQHAA275
CRT2-H-BITO-X*JM: 38"w x 74"L x 24"h61539941"QSL9-G3-NR3DQDAA250
CRT1-H-BITO-X*JM 36"w x 44"L x 24"h63536441"QSL9-G2-NR3DSHAD230
CRT1-H-BITO-X*JM 36"w x 44"L x 24"h61636441"QSL9-G2-NR3DSHAC200
CRT1-H-BITO-X*JM 36"w x 44"L x 24"h60036441"QSL9-G2-NR3DSHAB175
CRT1-H-BITO-X*JM 36"w x 44"L x 24"h63925040"QSB7-G3-NR3DSGAC150
CRT1-H-BITO-X*JM 36"w x 44"L x 24"h60525040"QSB7-G3-NR3DSGAB125
N/A55425040"QSB7-G3-NR3DSGAA100
With Silencingw/ silencer25% LoadHPBP LimitEngineModel #KW
JM P/NDimensionsTempNameplate
JM 10" x 36"L
15 Confidential – June 4, 2010
Johnson Matthey
CRT+ Slimline Design
For QST30-G5
16 Confidential – June 4, 2010
( , )
)
Extended data logging
capability
Stores up to 24 hours of
data
Continuously logs exhaust
temperature &
backpressure
High speed RS-232
communications
Maintenance alerts
Programmable alarm
settings
17 Confidential – June 4, 2010
' ,
Standby Engines up to 2000kW
Little to no maintenance
Sintered metal fibers
Active system with diesel
oxidation catalysts
Filter element is the heating
element
Level 3 PLUS CARB Verification
for diesel generators with the
following limitations:
– Diesel sulfur content < 15 ppm
– PM emission level < 0.2 g/bhp-
hr
18 Confidential – June 4, 2010
2x 1.1MW
2MW
2x 600kW
Rypos Active Filter Premium: 60% – 75%
19 Confidential – June 4, 2010
Typical DPF/SCR System
DPF
20 Confidential – June 4, 2010
485F Regen
Temps
Johnson Matthey SCRT
Combo DPF & SCR System
21 Confidential – June 4, 2010
( ( 3
One For 1MW Genset. Two for 2MW Genset
Heater/DPF
Section Pressure
Drop 13” wc
length 75”
Mixing Section Pressure
drop:5” wc Length 71”
SCR Section
Pressure Drop 5” wc
Length 90”
Flow
Heater Elements
DPF Catalyst
SCR Catalyst
Injector
Location
Evaporator
22 Confidential – June 4, 2010
Snow Summit: (2) 2-megs w/ JM SCRT’s
Lehigh Cement
(5) CAT 1500kw
w/ DPF’s
Chevron: (8) DPF’s on Various size
pumps/compressorsCalifornia Water Svc: SCR on a 1250kW
23 Confidential – June 4, 2010
4 4 5"66 % ,
Secure a permit to construct in 2010 and pre-
order generator.
Consider designing new standby systems to
meet Tier 4i PM requirements. -- DPF in lieu of
muffler
Use CWI as a resource for design assistance
and CARB updates
Consider passive filter if emergency load is over
25% of generator capacity
Specify thermal blanketing for indoor apps.

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Emissions & Aftertreatment Update

  • 1. Emissions & Aftertreatment Update June 2, 2010 Mark Szymczak (Zimzak) Cummins West PowerGen Emissions Solutions
  • 2. 2 Confidential – June 4, 2010 2011 CARB/EPA Stationary Engine Emissions Standards ATCM Impact The Latest From CARB Aftertreatment Design Considerations DPF’s: Active vs Passive Combo DPF / SCR Systems Questions
  • 3. 3 Confidential – June 4, 2010 U.S. EPA kW (HP) 0 - 7 (0 - 10) 8 - 18 (11 - 24) 19 - 36 (25 - 48) 37 - 55 (49 - 74) 56 - 74 (75 - 99) 75 - 129 (100 - 173) 130 - 224 (174 - 301) 225 - 449 (302 - 602) 450 - 560 (603 - 751) >560* (>751)* a. Applies to portable power generation >1207hp. b. Applies to portable power generation >751hp. EUROPE kW (HP) 18 - 36 (24 - 48) ( 7.5 ) / 5.5 / 0.6 37 - 55 (49 - 74) ( 4.7 ) / 5.0 / 0.025 56 - 74 (75 - 99) 3.3 / 0.19 / 5.0 / 0.025 75 - 129 (100 - 173) ( 4.0 ) / 5.0 / 0.3 3.3 / 0.19 / 5.0 / 0.025 130 - 560 (174 - 751) ( 4.0 ) / 3.5 / 0.2 2.0 / 0.19 / 3.5 / 0.025 0.4 / 0.19 / 3.5 / 0.025 ( 6.4 ) / 3.5 / 0.20 ( 6.4 ) / 3.5 / 0.20 9.2 ... 0.54 3.5 / 0.40 / 3.5 / 0.10 0.67 / 0.40 / 3.5 / 0.10 a ( 4.0 ) / 3.5 / 0.20 ( 4.0 ) / 3.5 / 0.20 ( 6.4 ) / 3.5 / 0.20 3.5 / 0.19 / 3.5 / 0.04 0.67/ 0.19 / 3.5 / 0.03 b 0.40 / 0.19 / 5.0 / 0.02 2.0 / 0.19 / 3.5 / 0.02 0.40 / 0.19 / 3.5 / 0.02 Tier 2 Tier 3 Tier 4 Interim Tier 4 Final ( 7.5 ) / 5.0 / 0.40 2016 2017 ( 7.5 ) / 6.6 / 0.40 ( 4.7 ) / 5.0 / 0.03 2012 2013 2014 20152008 2009 2010 20112004 2005 2006 2007 8.0 / 1.5 / 5.5 / 0.8 2009 2010 20112004 2005 2006 2007 7.0 / 1.3 / 5.0 / 0.4 ( 4.7 ) / 5.0 / 0.4 0.4 / 0.19 / 5.0 / 0.025 2016 20172012 2013 2014 20152008 Stage IVStage IIIBStage IIIAStage II ( 6.6 ) / 3.5 / 0.20 ( 7.5 ) / 5.5 / 0.60 ( 7.5 ) / 8.0 / 0.80 ( 7.5 ) / 6.6 / 0.80 ( 6.6 ) / 5.0 / 0.30 ( 4.0 ) / 3.5 / 0.20 ( 4.0 ) / 5.0 / 0.30 ( 7.5 ) / 5.5 / 0.30 ( 4.7 ) / 5.0 / 0.30 ( 4.7 ) / 5.0 / 0.40 3.4 / 0.19 / 5.0 / 0.02 6.0 / 1.0 / 5.0 / 0.3 6.0 ... 0.2 NOx / HC(T1) or NMHC(T4) / CO / PM or (NOx+NMHC)/CO/PM [g/kW-hr]
  • 4. 4 Confidential – June 4, 2010 !"" #$ % (gm/kw-hr) Tier 3 (now) Tier 4i (2011) T4 (2015) reduction NOx+HC 4 2.19 0.4 90% Particulates 0.2 0.02 0.02 90% !&" #$ % ' (gm/kw-hr) Tier 2 (now) Tier 4i (2011) T4 (2015) reduction NOx+HC 6.4 1.07 1.07 83% Particulates 2.0 1.0 0.03 98%
  • 5. 5 Confidential – June 4, 2010 () * + , -&"() * + , -&"() * + , -&"() * + , -&" %.%.%.%. PM Standards HC, NOx, NMHC, CO Standards * Exemptions for Ag, Fire Pumps, etc NOx, HC, and CO, must meet the current off-road standard. No exception for Emergency Engines California Yes Other States No
  • 6. 6 Confidential – June 4, 2010 “Hi Mark – We are not able to provide you with any certainty at this time but we can tell you where we are in the process regarding evaluating any potential amendments to the stationary engine air toxic control measure (ATCM). Staff has investigated the feasibility of requiring Tier IV for emergency back up engines and at this point believe SCR is probably not cost-effective in most situations provided the number of hours are typical of what was reported to the survey we conducted during the development of the ATCM – about 22 hours of M&T and 6-8 hours of emergency operation. However, there may be some situations, i.e. an emergency-back-up engines that operates for many hours, where an SCR would provide air quality benefits. ARB staff continues to believe DPFs are cost-effective and feasible for emergency back-up operations but we are open to investigating if the requirement for DPFs should be limited to certain situations such as when an engine is in a populated area, or close to sensitive receptors. Please be aware, that these are only staff’s opinion - we haven’t briefed upper mgt. or taken these ideas through the public process yet. Regarding the timing for any amendments, we are on the Board calendar for the July 2010 hearing. Our first workshop is tentatively planned for March 1st and the notice should be going out in the next week or two. We are also planning on conducting a short survey to collect updated information on back-up engines and typical hours of operation. We are hoping to have this distributed the first week in February. I know this probably doesn’t help you in your discussions with your clients but this is all we can tell you at this point. I believe we will have a better idea of any proposed amendments in the March- April timeframe. Feb 2010 Communication from CARB
  • 7. 7 Confidential – June 4, 2010 Hi Mark, We have changed our direction somewhat from our last workshop. ARB staff will propose the following for discussion at the June 22 workshop. Align the ATCM’s emission standards for new direct-drive fire pump engines with the standards and implementation schedules required by the NSPS final rule. Align the ATCM’s emission standards for new emergency standby engines with the NSPS emission standards for this subset of stationary CI ICEs, except the ATCM will retain a minimum PM emission limit of 0.15 g/bhp-hr (the NSPS requires a less stringent PM standard for CI engines between 50 > hp <175 this hp range). We are still investigating the issue we discussed earlier regarding a subset of new emergency standby engines that are near sensitive receptors or multiple engines at one location (e.g., data centers, server banks, etc) that may require a more stringent PM emission standard than what is required by the NSPS. The ATCM will continue to allow upon district approval emergency standby engines to operate > 50 hrs for M&T if the engine emits PM at a rate < or equal to 0.01 g/bhp-hr. Non-substantive changes to ATCM for clarity. May 26, 2010 CARB Communication
  • 8. 8 Confidential – June 4, 2010 ( ' ' . CARB Decision – Slated for September Consider Engineering in a DPF Consider Purchase & Permit to Construct in 2010
  • 9. 9 Confidential – June 4, 2010 $ . . / (. 00 Cleaire Emission Controls Miratech Johnson Matthey Harco Rypos GT Exhaust CleanAir Systems Universal All offer > 85% PM reduction
  • 10. 10 Confidential – June 4, 2010 Diesel Particulate Filters Passive Active CSF CDPF Electrically Regenerated Fuel Regenerated On-Line Off-Line CSF: Catalyzed Soot Filter CDPF: Catalyzed Diesel Particulate Filter (DOC + DPF) Design Considerations: Diesel Exhaust DPF Options
  • 11. 11 Confidential – June 4, 2010
  • 12. 12 Confidential – June 4, 2010 ) 1 % 1. Standby Application vs Prime Power 2. PM Emissions Reduction Required (25% vs 85%) 3. Engine ACFM and Exhaust temp at various loads 4. DPF Cost 5. Engine Heat / Engine Loading during test runs 6. Engine Heat/ Engine Loading during actual emergency 7. Engine Backpressure Limit vs Backpressure Added by Aftertreatment and Exhaust Run 8. Mounting Location and Accessibility / Weight, Size & Ease of Installation 9. Longevity & Location of App -- SS vs Carbon Steel Housing 10. Sound Attenuation Requirements 11. Maintenance Requirements of Abatement Device 12. BP Monitoring system and datalogging 13. Product manufacturer’s warranty, quality, history & support
  • 13. 13 Confidential – June 4, 2010 2 . ) . ( Combo DOC & Filter Low Cost Lowest Regen Temp @ 465F Needs NOx:PM of 20:1 Low Mtc. on Standby App West Coast Mfg West Coast Field Support Trained CWI Technicians Need Cleaning after 1000hrs of Use Catalyst Filter
  • 14. 14 Confidential – June 4, 2010 CRT20-H-BITO-X*JM: 90"w x 137"L x 40"h667359927"QSK78-G6DQKAC2500 CRT20-H-BITO-X*JM: 90"w x 137"L x 40"h779292227"QSK60-G6-NR2DQKAB2000 CRT20-H-BITO-X*JM: 90"w x 137"L x 40"h750292227"QSK60-G6-NR2DQKAA1750 CRT14-H-BITO-X*JM: 90"w x 125"L x 40"h665222027"QSK50-G4-NR2DQGAB1500 CRT14-H-BITO-X*JM: 90"w x 125"L x 40"h625222027"QSK50-G4-NR2DQGAA1250 CRT10-H-BITO-X*JM: 90"w x 110"L x 40"h620149027"QST30-G5-NR2DQFAD1000 CRT10-H-BITO-X*JM: 90"w x 110"L x 40"h583149027"QST30-G5-NR3DQFAC900 CRT10-H-BITO-X*JM: 90"w x 110"L x 40"h557149027"QST30-G5-NR2DQFAB800 CRT10-H-BITO-X*JM: 90"w x 110"L x 40"h553149027"QST30-G5-NR2DQFAA750 CRT4-H-BITO-X*JM: 38"w x 80"L x 40"h595122041"QSK23-G3-NR1DQCA600 CRT3-H-BITO-X*JM: 38"w x 90"L x 24"h74575541"QSX15-G9-NR2DFEK500 CRT3-H-BITO-X*JM: 38"w x 90"L x 24"h73575541"QSX15-G9-NR2DFEJ450 CRT2-H-BITO-X*JM: 38"w x 74"L x 24"h72575541"QSX15-G9-NR2DFEH400 CRT2-H-BITO-X*JM: 38"w x 74"L x 24"h68075541"QSX15-G9-NR2DFEG350 CRT2-H-BITO-X*JM: 38"w x 74"L x 24"h73847041"QSM11-G4DQHAB300 CRT2-H-BITO-X*JM: 38"w x 74"L x 24"h73847041"QSM11-G4DQHAA275 CRT2-H-BITO-X*JM: 38"w x 74"L x 24"h61539941"QSL9-G3-NR3DQDAA250 CRT1-H-BITO-X*JM 36"w x 44"L x 24"h63536441"QSL9-G2-NR3DSHAD230 CRT1-H-BITO-X*JM 36"w x 44"L x 24"h61636441"QSL9-G2-NR3DSHAC200 CRT1-H-BITO-X*JM 36"w x 44"L x 24"h60036441"QSL9-G2-NR3DSHAB175 CRT1-H-BITO-X*JM 36"w x 44"L x 24"h63925040"QSB7-G3-NR3DSGAC150 CRT1-H-BITO-X*JM 36"w x 44"L x 24"h60525040"QSB7-G3-NR3DSGAB125 N/A55425040"QSB7-G3-NR3DSGAA100 With Silencingw/ silencer25% LoadHPBP LimitEngineModel #KW JM P/NDimensionsTempNameplate JM 10" x 36"L
  • 15. 15 Confidential – June 4, 2010 Johnson Matthey CRT+ Slimline Design For QST30-G5
  • 16. 16 Confidential – June 4, 2010 ( , ) ) Extended data logging capability Stores up to 24 hours of data Continuously logs exhaust temperature & backpressure High speed RS-232 communications Maintenance alerts Programmable alarm settings
  • 17. 17 Confidential – June 4, 2010 ' , Standby Engines up to 2000kW Little to no maintenance Sintered metal fibers Active system with diesel oxidation catalysts Filter element is the heating element Level 3 PLUS CARB Verification for diesel generators with the following limitations: – Diesel sulfur content < 15 ppm – PM emission level < 0.2 g/bhp- hr
  • 18. 18 Confidential – June 4, 2010 2x 1.1MW 2MW 2x 600kW Rypos Active Filter Premium: 60% – 75%
  • 19. 19 Confidential – June 4, 2010 Typical DPF/SCR System DPF
  • 20. 20 Confidential – June 4, 2010 485F Regen Temps Johnson Matthey SCRT Combo DPF & SCR System
  • 21. 21 Confidential – June 4, 2010 ( ( 3 One For 1MW Genset. Two for 2MW Genset Heater/DPF Section Pressure Drop 13” wc length 75” Mixing Section Pressure drop:5” wc Length 71” SCR Section Pressure Drop 5” wc Length 90” Flow Heater Elements DPF Catalyst SCR Catalyst Injector Location Evaporator
  • 22. 22 Confidential – June 4, 2010 Snow Summit: (2) 2-megs w/ JM SCRT’s Lehigh Cement (5) CAT 1500kw w/ DPF’s Chevron: (8) DPF’s on Various size pumps/compressorsCalifornia Water Svc: SCR on a 1250kW
  • 23. 23 Confidential – June 4, 2010 4 4 5"66 % , Secure a permit to construct in 2010 and pre- order generator. Consider designing new standby systems to meet Tier 4i PM requirements. -- DPF in lieu of muffler Use CWI as a resource for design assistance and CARB updates Consider passive filter if emergency load is over 25% of generator capacity Specify thermal blanketing for indoor apps.