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August 21, 2012
Beyond EPA 2013 - Evolution of Technology

             NOx, PM                               CO2
                                                   thru
                                                   Fuel
                                                Efficiency
                                  Selective Catalytic
                                  Reduction

                           Diesel Particulate
                           Filter


                                            OBD
                     Cooled Exhaust Gas
                     Recirculation

             Electronic Fuel Systems


      Aftercooling
Rock Solid Rules
Idle time is costly!
 Every HOUR of idle time can
 decrease fuel efficiency by 1%.
Less Idling decreases fuel
 consumption resulting in
 less emissions (GHG), and
 a smaller carbon footprint.
Idling increases maintenance and
 reduces component durability.
Cost of Engine Idling – Fuel Consumption
 Idle time can significantly affect the vehicle’s fuel efficiency.
 Overall, Up to 10% impact on MPG.
 The vehicle uses the most diesel fuel when
  the engine runs and the truck doesn’t move.
 Idle/PTO fuel consumption increases exponentially
  with engine speed. Almost double with SCR Engines.
 Idle/PTO Fuel Consumption
 Engine Speed RPM        Average Fuel Consumption (Gal/Hr)
       650                            ~0.5
       1000                           ~1.0
       1200                           ~1.5
 When idling is necessary to maintain cab/bunk compartment
  temperatures, select the lowest idle speed possible
  to maintain cab heat.
 Select the lowest idle speed possible to
  maintain engine temperature of 140 F Degree
  in winter operation.
Cost of Engine Idling – Maintenance
 AFTERTREATMENT
 – Idling results in inefficient combustion, increasing your
   soot-load downstream into your AFTERTREATMENT.
 – AFTERTREATMENT plugs; requiring a REGENERATION;
   buring MORE diesel fuel to clean DPF of soot-load.
 – Increased regenerations decreases the life of the
   catalyst filters. $1,500-2,000/each.
 – Today You pay in fuel THREE times for extra idling.
 ENGINE FAN
 – If fan is engaged during idling, it results in additional
   fuel consumption.
 – Creates a dust-storm under the hood,
   reducing air-cleaner life AND engine life.
 – Reduces Fan Clutch life for when you really need it –
   to cool down the engine.
Cost of Engine Idling – Durability
 While the engine is running,
  You are wearing-out all of these
  components prematurely:
 – Air-compressor
 – Fan Clutch
 – Belts and Idler Pulleys
 – Alternator
 – Water Pump
 – Turbo (very expensive turbo today)
 – Injectors (thru increased regenerations)
 – Aftertreatment Exhaust System, and components
 – Air Intake system: Air cleaners, EGR Valves
 –Every part on the engine……
How do I reduce Idling?
•Shut it off !

•Utilize Electronic Engine Controls
•Auxiliary Heaters
  •Diesel Fired Heaters; set on timer
  •Electric Heaters via Shorepower
  •DC Battery Power Units Heat/AC
  •APU’s for Hotel loads
•Don’t bump-up Idle speed.
Programmable Engine Features
 Idle Shutdown
 Idle Shutdown in PTO
 Idle Shutdown Override
 Ambient Temperature Shutdown Override
 Driver Reward
How do I manage Idling?
You can’t manage anything
 without an effective means to
 measure it.
You can’t change behaviors
 unless you have good data
 to validate your goals.
www.powerspec.cummins.com


                          -Computer Based

                          -For ISB, ISC, ISL,
                            ISM, ISX, Celect+
                            (since 1996)

                          -Read Trip Info

                          -Read Fault Codes

                          -Set Features and
     REQUIRES               Parameters
InLine 6 Data Link Kit
#2892092, $897.00         -Requires DataLink
                            Connector
www.quickcheck.cummins.com
           QuickCheck 5200
        -Rugged Hand-held Tool
        -Trip Information Reporting
        -Set Features & Parameters
        -Read Fault Codes
        -Universal, works with all
          engines communicating
          over the J1939 DataLink
        -Synchronizes with
          Computer thru USB
        -$1,059 Kit with Case
        -Includes Connectors
        -Part #4919189
Summary….
You do the math…..
Every Drop of fuel saved goes
 right to the bottom-line $ $.
You pay three times in fuel
 burned for Idling today.
Reduce Green-House Gases.
Reduce Maintenance Costs.
The days of casual Idling are over…..
Our Commitment




  Delivering the right technology with
the right support …. On time, EveryTime.
  Depend On Cummins! THANK YOU.
Appendix
Ambient Temperature Override
Heavy-Duty Diesel Engine Standards
                              Heavy Heavy-Duty


                                          584
                 600
                                    567
g CO2 / bhp-hr




                 550
                            555                        490
                 500
                                                    475           Baseline
                 450
                                             460                Year: 2014
                 400
                                                             Year: 2017
                       Vocational
                         (FTP)            Tractor
                                          (SET)
                             Year: 2017         Year: 2014      Baseline

                                                2014           2017
                          Vocational            3%              5%
                          Tractor               3%              6%
Medium-Duty Diesel Engine Standards
                               Medium Heavy-Duty


                 650                      630
g CO2 / bhp-hr




                 600                600
                                                         518
                 550         576
                                                    502
                 500                                                  Baseline
                 450                          487                  Year: 2014
                 400                                           Year: 2017
                       Vocational
                         (FTP)            Tractor
                                          (SET)
                           Year: 2017       Year: 2014         Baseline

                                            2014               2017
                        Vocational           5%                 9%
                        Tractor              3%                 6%
Regulatory Framework
    HD Pickup                                                                 Combination
                                            Vocational                          Tractors
  Trucks & Vans



 Pickups and                         Vocational Vehicles                      Tractors
    Vans                               Vehicle Simulation                  Vehicle Simulation
Vehicle Chassis                       2-3% by 2014 (Tires)                   3-15% by 2014
  Work Factor
10% for Gasoline
                                     Vocational Engines                 Tractor Engines
 15% for Diesel                       Existing FTP Test                  Existing SET Test
2014-18 Phase-In             3-5% by 2014, 5-9% by 2017 (Diesel)       3% by 2014, 6% by 2017
                                   5% by 2016 (Gasoline)

                                     Hybrids                                      Trailers
                  Vehicle and Power Pack Certification Options                     Future


Class 2B & Class 3            4         5        6           Class 7   &         Class 8
   8.5k            10k       14k        16k    19.5k           26k                  33k
                                                                               
  10k lb          14k lb    16k lb    19.5k lb 26k lb         33k lb               80k lb
  GVW             GVW       GVW        GVW GVW                GVW                  GVW

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Engine Impact of Idling

  • 2. Beyond EPA 2013 - Evolution of Technology NOx, PM CO2 thru Fuel Efficiency Selective Catalytic Reduction Diesel Particulate Filter OBD Cooled Exhaust Gas Recirculation Electronic Fuel Systems Aftercooling
  • 3. Rock Solid Rules Idle time is costly! Every HOUR of idle time can decrease fuel efficiency by 1%. Less Idling decreases fuel consumption resulting in less emissions (GHG), and a smaller carbon footprint. Idling increases maintenance and reduces component durability.
  • 4. Cost of Engine Idling – Fuel Consumption  Idle time can significantly affect the vehicle’s fuel efficiency.  Overall, Up to 10% impact on MPG.  The vehicle uses the most diesel fuel when the engine runs and the truck doesn’t move.  Idle/PTO fuel consumption increases exponentially with engine speed. Almost double with SCR Engines. Idle/PTO Fuel Consumption Engine Speed RPM Average Fuel Consumption (Gal/Hr) 650 ~0.5 1000 ~1.0 1200 ~1.5  When idling is necessary to maintain cab/bunk compartment temperatures, select the lowest idle speed possible to maintain cab heat.  Select the lowest idle speed possible to maintain engine temperature of 140 F Degree in winter operation.
  • 5. Cost of Engine Idling – Maintenance  AFTERTREATMENT – Idling results in inefficient combustion, increasing your soot-load downstream into your AFTERTREATMENT. – AFTERTREATMENT plugs; requiring a REGENERATION; buring MORE diesel fuel to clean DPF of soot-load. – Increased regenerations decreases the life of the catalyst filters. $1,500-2,000/each. – Today You pay in fuel THREE times for extra idling.  ENGINE FAN – If fan is engaged during idling, it results in additional fuel consumption. – Creates a dust-storm under the hood, reducing air-cleaner life AND engine life. – Reduces Fan Clutch life for when you really need it – to cool down the engine.
  • 6. Cost of Engine Idling – Durability  While the engine is running, You are wearing-out all of these components prematurely: – Air-compressor – Fan Clutch – Belts and Idler Pulleys – Alternator – Water Pump – Turbo (very expensive turbo today) – Injectors (thru increased regenerations) – Aftertreatment Exhaust System, and components – Air Intake system: Air cleaners, EGR Valves –Every part on the engine……
  • 7. How do I reduce Idling? •Shut it off ! •Utilize Electronic Engine Controls •Auxiliary Heaters •Diesel Fired Heaters; set on timer •Electric Heaters via Shorepower •DC Battery Power Units Heat/AC •APU’s for Hotel loads •Don’t bump-up Idle speed.
  • 8. Programmable Engine Features  Idle Shutdown  Idle Shutdown in PTO  Idle Shutdown Override  Ambient Temperature Shutdown Override  Driver Reward
  • 9. How do I manage Idling? You can’t manage anything without an effective means to measure it. You can’t change behaviors unless you have good data to validate your goals.
  • 10. www.powerspec.cummins.com -Computer Based -For ISB, ISC, ISL, ISM, ISX, Celect+ (since 1996) -Read Trip Info -Read Fault Codes -Set Features and REQUIRES Parameters InLine 6 Data Link Kit #2892092, $897.00 -Requires DataLink Connector
  • 11. www.quickcheck.cummins.com QuickCheck 5200 -Rugged Hand-held Tool -Trip Information Reporting -Set Features & Parameters -Read Fault Codes -Universal, works with all engines communicating over the J1939 DataLink -Synchronizes with Computer thru USB -$1,059 Kit with Case -Includes Connectors -Part #4919189
  • 12. Summary…. You do the math….. Every Drop of fuel saved goes right to the bottom-line $ $. You pay three times in fuel burned for Idling today. Reduce Green-House Gases. Reduce Maintenance Costs.
  • 13. The days of casual Idling are over…..
  • 14. Our Commitment Delivering the right technology with the right support …. On time, EveryTime. Depend On Cummins! THANK YOU.
  • 15.
  • 18. Heavy-Duty Diesel Engine Standards Heavy Heavy-Duty 584 600 567 g CO2 / bhp-hr 550 555 490 500 475 Baseline 450 460 Year: 2014 400 Year: 2017 Vocational (FTP) Tractor (SET) Year: 2017 Year: 2014 Baseline 2014 2017 Vocational 3% 5% Tractor 3% 6%
  • 19. Medium-Duty Diesel Engine Standards Medium Heavy-Duty 650 630 g CO2 / bhp-hr 600 600 518 550 576 502 500 Baseline 450 487 Year: 2014 400 Year: 2017 Vocational (FTP) Tractor (SET) Year: 2017 Year: 2014 Baseline 2014 2017 Vocational 5% 9% Tractor 3% 6%
  • 20. Regulatory Framework HD Pickup Combination Vocational Tractors Trucks & Vans Pickups and Vocational Vehicles Tractors Vans Vehicle Simulation Vehicle Simulation Vehicle Chassis 2-3% by 2014 (Tires) 3-15% by 2014 Work Factor 10% for Gasoline Vocational Engines Tractor Engines 15% for Diesel Existing FTP Test Existing SET Test 2014-18 Phase-In 3-5% by 2014, 5-9% by 2017 (Diesel) 3% by 2014, 6% by 2017 5% by 2016 (Gasoline) Hybrids Trailers Vehicle and Power Pack Certification Options Future Class 2B & Class 3 4 5 6 Class 7 & Class 8 8.5k 10k 14k 16k 19.5k 26k 33k        10k lb 14k lb 16k lb 19.5k lb 26k lb 33k lb 80k lb GVW GVW GVW GVW GVW GVW GVW

Editor's Notes

  1. This slide can be used to frame up the advances in diesel technology and how that relates to emissions reductions for the last 20 years. Beginning in 2013/2014 the reduction in gaseous emissions will now focus on reduction of CO2.As regulations have changed there has been a steady increase in technology to meet them. Until now the focus has been on reducing NOx and PM. Now that those levels are near zero the focus has shifted to efficiency and greenhouse gases. SCR is the building block for meeting future regulations.
  2. For the Heavy-Duty Engine StandardsThe baseline (2010) amount of gCO2/bhp-hr is 490 and 584 for tractor (Set) and Vocational (FTP) respectivelyThese amounts will have to be reduced by 3% by 2014 to 475 (tractor) and 567 (vocational)By 2017 the heavy-duty engine results should improve by 5% (555) for vocational and 6% (460) for tractor
  3. The Medium-Duty Diesel engine standards use 2010 as a baseline.Vocational has a baseline g CO2/bhp-hr of 630, and Tractor (SET) has a baseline of 518 g CO2/bhp-hrVocational has to make a 5% reduction in CO2/bhp-hr to 600 g in 2014, whereas tractor has to make a 3% reduction to 502 gIn 2017, Vocational has to have a 9% reduction (576) and Tractor has to have a 6% reduction (487).