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Manipal Institute of Technology
Manipal Institute of Technology

Process Instrumentation and Control

Engineering
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(Page 1 of 4) MIT/GEN/F-01/R1 COURSE PLAN Department : ICE Course Name & code : Process Instrumentation and Control (ICE-401) Semester & branch : VII & ICE Name of the faculty : Dr. S. Meenatchisundaram, Ms. Sravani. V No of contact hours/week : 48 ASSESSMENT PLAN: 1. In Semester Assessments - 50 % • Written tests : 2 • Surprise quizzes : 5 2. End Semester Examination - 50 % • Written examination of 3 hours duration (Max. Marks: 50 ) Portions for Assignment Assignment no. Topics 1 L1 – L8 2 L9 – L16 3 L17 – L24 4 L25 – L32 5 L33 – L40 Portions for Sessional Test Test no. Topics 1 L1 – L20 2 L21 – L40 MANIPAL INSTITUTE OF TECHNOLOGY Manipal University, Manipal Karnataka -576104
(Page 2 of 4) MIT/GEN/F-01/R1 Course Plan L. No. Topics L0 Introduction to Process Control L1 Need for Process Control & Process Terminology L2 Process Control Hardware Fundamentals L3 Process Control Loops L4 Basics of Mathematical Modelling L5 Flow and Liquid Level Systems Modelling L6 Liquid Level Systems with Interaction and Non-Interaction Modelling L7 Thermal Systems Modelling L8 Continuous Stirred Tank Reactor System Modelling L9 Pneumatic and Hydraulic Systems Modelling L10 Dead Time, P&I Diagram Basics L11 P & I Diagram – Line, Instrument Symbols L12 Summary – Basics of Process Control L13 Control Action and Controllers - Basics, Discrete Control Mode L14 Floating Control Mode, Continuous Control Mode – P Controllers L15 Integral Mode Control L16 Derivative Control Mode, Proportional-Integral Control (PI) L17 Proportional-Derivative Control Mode (PD), Three-Mode Controller (PID) L18 Special Terminology, Summary, Problems L19 Electronic Controllers - Error Detector, Two-position controller with neutral zone L20 Op-amp Circuits for P, I & D Controllers L21 Op-amp Circuits for Composite Controllers – PI & PD Controllers L22 Op-amp Circuits for Composite Controllers – PID Controller, Problems L23 Nozzle/Flapper System, Pneumatic Proportional Controller L24 Pneumatic PI, PD, PID Controller L25 Design Problems on Electronic and Pneumatic Controllers
(Page 3 of 4) MIT/GEN/F-01/R1 L26 Definition of Quality, Measure of Quality - Quarter Amplitude, Minimum Area L27 Evaluation criteria - IAE, ISE, ITAE and ¼ decay ratio L28 Loop Tuning - Open-Loop Transient Response Method L29 Ziegler-Nichols Method, Frequency Response Methods L30 Feedforward Control, Ratio Control L31 Cascade Control - Examples L32 Override Control , Redundant Instrumentation L33 Inferential Control L34 Split Range Control L35 Introduction to Multivariable Control L36 Distillation Column and Boiler Systems - Examples L37 RG Analysis, Internal Model Controller L38 Final Control Element Operation L39 I/P & P/I Converters L40 Switching Devices – SCR, GTO, TRIAC L41 Electrical Actuators L42 Pneumatic Actuators L43 Hydraulic Actuators L44 Control-Valve Types and Sizing L45 Cavitation and Flashing, Selection Criteria L46 Discrete-State Process Control – Introduction, Relay Controllers and Ladder Diagrams L47 Computer-Based Controller L48 Supervisory Controller References: 1. Curtis Johnson (2009) Process Control Instrumentation Technology, Prentice Hall of India. 2. George Stephanopoulos (2009) Chemical Process Control, Prentice Hall of India. 3. Katsuhiko Ogata, Modern Control Engineering, 5th Edition, Prentice Hall of India. 4. Thomas A. Hughes, Measurement and Control Basics, 3rd Edition, ISA Press.
(Page 4 of 4) MIT/GEN/F-01/R1 5. Shio Kumar Singh, Process Control: Concepts Dynamics and Applications, . 6. ANSI/ISA-5.1-1984 (R1992), Instrumentation Symbols and Identification, ISA – The Instrumentation, Systems, and Automation Society. 7. William Y. Svrcek, Donald P. Mahoney, Brent R. Young, A Real-Time Approach to Process Control, Third Edition, Wiley. Submitted by: (Signature of the faculty) Date: Approved by: (Signature of HOD) Date: *********

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Course plan pic

  • 1. (Page 1 of 4) MIT/GEN/F-01/R1 COURSE PLAN Department : ICE Course Name & code : Process Instrumentation and Control (ICE-401) Semester & branch : VII & ICE Name of the faculty : Dr. S. Meenatchisundaram, Ms. Sravani. V No of contact hours/week : 48 ASSESSMENT PLAN: 1. In Semester Assessments - 50 % • Written tests : 2 • Surprise quizzes : 5 2. End Semester Examination - 50 % • Written examination of 3 hours duration (Max. Marks: 50 ) Portions for Assignment Assignment no. Topics 1 L1 – L8 2 L9 – L16 3 L17 – L24 4 L25 – L32 5 L33 – L40 Portions for Sessional Test Test no. Topics 1 L1 – L20 2 L21 – L40 MANIPAL INSTITUTE OF TECHNOLOGY Manipal University, Manipal Karnataka -576104
  • 2. (Page 2 of 4) MIT/GEN/F-01/R1 Course Plan L. No. Topics L0 Introduction to Process Control L1 Need for Process Control & Process Terminology L2 Process Control Hardware Fundamentals L3 Process Control Loops L4 Basics of Mathematical Modelling L5 Flow and Liquid Level Systems Modelling L6 Liquid Level Systems with Interaction and Non-Interaction Modelling L7 Thermal Systems Modelling L8 Continuous Stirred Tank Reactor System Modelling L9 Pneumatic and Hydraulic Systems Modelling L10 Dead Time, P&I Diagram Basics L11 P & I Diagram – Line, Instrument Symbols L12 Summary – Basics of Process Control L13 Control Action and Controllers - Basics, Discrete Control Mode L14 Floating Control Mode, Continuous Control Mode – P Controllers L15 Integral Mode Control L16 Derivative Control Mode, Proportional-Integral Control (PI) L17 Proportional-Derivative Control Mode (PD), Three-Mode Controller (PID) L18 Special Terminology, Summary, Problems L19 Electronic Controllers - Error Detector, Two-position controller with neutral zone L20 Op-amp Circuits for P, I & D Controllers L21 Op-amp Circuits for Composite Controllers – PI & PD Controllers L22 Op-amp Circuits for Composite Controllers – PID Controller, Problems L23 Nozzle/Flapper System, Pneumatic Proportional Controller L24 Pneumatic PI, PD, PID Controller L25 Design Problems on Electronic and Pneumatic Controllers
  • 3. (Page 3 of 4) MIT/GEN/F-01/R1 L26 Definition of Quality, Measure of Quality - Quarter Amplitude, Minimum Area L27 Evaluation criteria - IAE, ISE, ITAE and ¼ decay ratio L28 Loop Tuning - Open-Loop Transient Response Method L29 Ziegler-Nichols Method, Frequency Response Methods L30 Feedforward Control, Ratio Control L31 Cascade Control - Examples L32 Override Control , Redundant Instrumentation L33 Inferential Control L34 Split Range Control L35 Introduction to Multivariable Control L36 Distillation Column and Boiler Systems - Examples L37 RG Analysis, Internal Model Controller L38 Final Control Element Operation L39 I/P & P/I Converters L40 Switching Devices – SCR, GTO, TRIAC L41 Electrical Actuators L42 Pneumatic Actuators L43 Hydraulic Actuators L44 Control-Valve Types and Sizing L45 Cavitation and Flashing, Selection Criteria L46 Discrete-State Process Control – Introduction, Relay Controllers and Ladder Diagrams L47 Computer-Based Controller L48 Supervisory Controller References: 1. Curtis Johnson (2009) Process Control Instrumentation Technology, Prentice Hall of India. 2. George Stephanopoulos (2009) Chemical Process Control, Prentice Hall of India. 3. Katsuhiko Ogata, Modern Control Engineering, 5th Edition, Prentice Hall of India. 4. Thomas A. Hughes, Measurement and Control Basics, 3rd Edition, ISA Press.
  • 4. (Page 4 of 4) MIT/GEN/F-01/R1 5. Shio Kumar Singh, Process Control: Concepts Dynamics and Applications, . 6. ANSI/ISA-5.1-1984 (R1992), Instrumentation Symbols and Identification, ISA – The Instrumentation, Systems, and Automation Society. 7. William Y. Svrcek, Donald P. Mahoney, Brent R. Young, A Real-Time Approach to Process Control, Third Edition, Wiley. Submitted by: (Signature of the faculty) Date: Approved by: (Signature of HOD) Date: *********