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Surface Modification of Woollen Textiles
SEMINAR
Manpreett Kaur and Dr. Geeta Mahale
Surface modification
It is an act of modifying the surface of a material by physical, chemical or
biological characteristics different from the ones originally found on the surface
of a material.
Purpose of surface modification
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• Enhancing anticorrosive properties
• Increasing the bioactivities
• Improve adhesion property
• Improve biocompatibility
• Create permanent wettability, Improve the hydrophobicity, dyability
• Soft feel
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Wool Fibre
Wool fibre is obtained from follicles of sheep, goat, camel,
rabbit like vicuna, llama and alpaca as wool as wool fleece.
• Wool fibre is a protein fibre (keratin).
• It is composed of 18 amino acids in which the important
amino acids are cysteine(13.1%), glutamate (11.1%), and
serine(10.8%).
Wool fibre has three different morphological parts
• Cuticle(protective layer)
• Cortex
• Medulla(network of air occupied cells)
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4. Oxidative/ Reductive
treatment
5. Enzyme treatment
6. UV radiation
3. Chitosan treatment
2. Plasma treatment
1. Nanoparticles
7. Sol- gel technique
ENZYME TREATMENT
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Proteins of large molecular size
Active group reacts with
substrate to form products by
decreasing the activation energy
pH, temperature and substrate
specific
Objective
• To find out the effect of protease enzyme on the physical and colourfastness properties
of the woollen fabric
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Pooja et al. (2014)
Quality improvement of Wool Fabric using Protease Enzyme
1
Methodology
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Raw
Materials
Pretreatment
of woolen
fabrics
Enzyme
Treatment
Scouring
• Liquid soap (Ezee)
: 0.5 % (o.w.f)
• M:L : 1:50
• Temperature : 40ºC
• Time duration : 30
min
• Alkaline protease : 1,
2, 3, 4 and 5 % (o.w.f)
• M:L : 1:20
• Temperature : 40ºC
• Time : 60 minutes
• pH : 8.5
• Coarse woollen
(woven) fabric
• Alkaline Protease
Enzyme
Testing For
Physical
Properties
• Absorbency
• Fabric tensile test
• Weight loss
• Pilling resistance
• Fabric drape
• Hand of fabric
• SEM
Dyeing of
Wool Fabric
Acid dye : 10% (o.w.f.)
Glauber’s salt : 15% (o.w.f.)
Sulphuric acid : 4% (o.w.f.)
M:L : 1:30
Time : 45 minutes
Temperature : 60º C
Colourfastness
Testing of Dyed
Samples
SI. NO TEST EQUIPMENT TEST NUMBER
1 Colourfastness to
light
Sunlight Exposure
Rack
AATCC-RR 92, 2013
2 Colourfastness to
washing
Launderometer IS:3361-2003(test-2)
3 Colourfastness to
rubbing
Crock meter AATCC-RA 38, 2005
4 Colourfastness to
perspiration
Perspirometer AATCC-RA 52, 2006
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S.No TEST TEST STANDARD
1 Absorbency AATCC:79-2010
2 Fabric tensile test IS:1969(Part 2):2010/ISO 13934-2:1999
3 Weight loss ASTM d 2720-94 (2012)
4 Pilling resistance IS:10971(Part 1):2011/ISO/2945-2:2000
5 Fabric drape ASTM D-737-04 (2012)
6 Hand of fabric AATCC: EP 5
7 SEM(scanning electron microscope) ZEISS EVO 50 instrument
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Table 1 Testing For physical properties
SI No. Types of
treatments
Conc. Of
Protease
enzyme
Hand of fabric Weight
loss
(%)
Absorbency(
time taken
in seconds)
Fabric tensile
strength
Fabric
drape
Pilling(ra
ting)
Softness Smoothness Warp Weft
1 Control - 2 2 - 60 42 40 0.85 5(no
pilling)
2 Scoured - 2 3 0.52 45 40 36 0.75 5
3 Protease
treated
1 3 3 1.47 42 34 35 0.67 5
2 3 4 2.73 38 32 37 0.65 4-5
3 4 4 4.10 35 33 36 0.64 4
4 5 5 5.36 33 32 32 0.48 4
5 5 4 6.31 31 31 32 0.61 3
Table 2. Effect of various concentrations of Proteases enzyme treatment on physical properties of
woollen fabric
Results and Discussion
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Fig. 1 Scanning Electron Microscope (SEM) Test
Mag=2.00KX Mag=5.00KX
Control fibres
Scoured fibres
1g/l protease enzyme treated fibres
2g/l protease enzyme treated fibres
3g/l protease enzyme treated fibres
4g/l protease enzyme treated fibres
5g/l protease enzyme treated fibres
11
S I.
No
Type of
treatments
Conc. of
protease
enzyme(g/l)
Colourfa
stness
to light
Colourfastness to
washing
Colourfastn
ess to
crocking/
rubbing
Colourfastness to perspiration with acid dye
Colour
change
Colour
Staining
Dry Wet Staining(wool) Change in color
Acid Alkali
ne
Acid Alkaline
1 Control - 6 3/4 3/4 4 3/4 2/3 2 4/5 4/5
2 Scoured - 7 3 3 4/5 3/4 2/3 2 4/5 4
3
Protease
enzyme
treated
1 5 3 3/4 4 3/4 2 2 4 4
2 6 3 3/4 4 3/4 2 2/3 4/5 4/5
3 8 3 3/4 4 3/4 2/3 2/3 4/5 4/5
4 8 3/4 4 4/5 4 3 3 5 4/5
5 8 3/4 4 4/5 4 3 3 5 4/5
Table 3. Effect of Acid dye on colourfastness properties of woollen fabric
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• Improved physical properties including hand, drapability,
absorbency, dye ability and colour fastness properties
• Tensile strength decreased slightly
• 4 g/l enzyme concentration showed best results
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Conclusion
Objective:
• To find out the optimum condition to achieve the best colour after dyeing
the wool fabrics
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Pour and He
(2019)
Surface Functionalization of Wool via Microbial-Transglutaminase as
Bio-Mordant to improve dyeability with Madder in the presence of Alum
2
Methodology
Materials: Woolen fabric(10*10cm), plain
weave structure(195g/m2)
• Alum or Aluminum sulfate (mordant)
• Microbial transglutaminase(alizarin)
• Standard washing soap and standard
synthetic detergent
• Acetic acid
Dye
Extraction
Madder root
Natural dye powder was dissolved in water
along with continuous stirring at 1000C for 1 h
The solution was maintained at room
temperature for 24 h
Filtered, Diluted
• Woollen fabric was immersed in
5%, 10%, and 20% owf of the
alum solution
• MLR: 40:1
• pH= 4
• Temp.= 400c for 1h
• Washing and drying
• Madder (50% owf) and
acetic acid (5% v/v) at a
liquor ratio of 50:1 (water
bath shaker machine)
• 400 C to 800 C in an over 20
min period and was further
continued for 60 min
• m-TGase: 5%, 10%, and 20%
w/w
• MLR: 40:1
• pH : 9–10 at 370c
• The enzymes were inactivated
in a solution with pH 5, while
it was adjusted using acetic
acid for 5 min at 800c
• Washing with water to
prevent the hydrolyzation
Mordanting
Pretreatment of
wool
Dyeing
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Testing
• SEM
• Contact angle and wettability
• Colorimetric Analysis
• Colour Variation
• Colour fastness properties of dyed
woollen samples
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Fig 3. SEM images of treated wool with (a) 10% alum-5% m-TGase, (b) 20% m-TGase, and (c) 10%
alum-20% m-TGase; using more m-TGase caused surface damages on wool fiber.
Results and Discussion
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Fig 4. Water droplets on untreated wool; treated wool with 5% m-TGase; treated wool with 10% alum and
5% m-TGase
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Fig.5 (a) Colour strength and (b) Colour difference (DE) of untreated and treated wool
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Table 5. Variation of colour fastness under different treatments
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Fig.6 Colour of dyed wool (treated and untreated)
Conclusion:
• presence of interaction between alum, m-TGase, and wool fibers
• optimum condition: 10% owf alum and 5% owf m-TGase
Fig 7. Schematic illustration for the proposed mechanism of treated wool with alum and m-TGase
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PLASMA Surface modification
Functionalization of Wool Fabric with Phase-Change Materials
Microcapsules after Plasma Surface Modification
Objective
• To examined the influence of dielectric barrier discharge (DBD) plasma treatment
on the adhesion of phase-change material (PCM) microcapsules on wool fabric
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Oliveira et al. (2012)
3
Materials
Microcapsules
PCMs
Wool fabric (100 %
wool plain weave
fabric with 194g/cm2)
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Methodology
PRETRHERMO C -25(
melamine microcapsule
agent )
Dielectric barrier discharge
Plasma treatment
Contact angle and Surface free energy
Microcapsule Size Distribution
Impregnation of the PCM microcapsules
SEM, XPS, DSC, Washing test
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Laboratorty prototype,
LISBOA
Data physics instrument
using OCA20 Software
Malvern mastersizer for
particle size analysis
Padding process,
PCM microcapsules= 160g/l,
binder= 50g/l, MgCl2=5g/l, pH=
5 Temp.= 1400C
Dielectric barrier discharge
Malvern Mastersizer
Speed (m/min) N P (W) Dosage (W min/m2)
4.0 1 500 250
4.0 2 500 500
4.0 3 500 750
4.0 4 500 1000
4.0 5 500 1250
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Table 6 Plasma Dosages Applied
Plasma Dosage= NP/vl
Where:
N= number of passages
P= power
V= Velocity
l= width of treatment
Liquid  (mJ/m2)
Distilled
water
72.8
PEG 2000 43.5
Glycerol 63.4
= Total surface energy
PEG 2000= Polyethyleneglycol
Table 7 Surface Energy of the Tested Liquids
Results and Discussion
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Fig.8 Static Contact angles of the Wool Fabric
Fig. 9 Dynamic contact angles of the wool
fabric with different plasma dosages
Table 8 Contact Angle (Standard Deviation), Surface Energy
Sample Water (○) PEG (○) Glycerol (○)  (mJ/m2) D (mJ/m2) P (mJ/m2)
Untreated 160.8 (0.5) 132.6 (5.9) 151.8 (4.5) 4.4 4.4 0.0
250 W min/m2 130.7 (14.0) 60.9 (4.0) 151.2 (5.5) 10.5 10.0 0.5
500 W min/m2 95.5 (7.8) 54.7 (5.7) 141.8 (9.9) 15.4 9.0 6.3
750 W min/m2 81.2 (9.9) 51.3 (3.1) 133.4 (7.2) 21.4 5.5 15.8
1000 W min/m2 38.7 (7.6) 47.1 (5.2) 130.5 (5.7) 30.5 5.0 25.5
1250 W min/m2 20.5 (9.0) 45.5 (4.9) 129.3 (4.5) 53.4 0.5 53.0
= Contact angle
= Total surface energy
D= Dispersive component of surface
energy
P= Polar component of surface energy
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Fig. 10 SEM micrographs obtained with secondary electrons of the (a) untreated and (b)
DBD plasma-treated wool fabric with a dosage of 1250 W min/m2
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Fig. 11 Photoemission spectra of the wool fibres before and after DBD plasma treatment (1250
W min/m2): (a) C1s and (b) O
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Fig. 12 Deconvoluted XPS C1S and O1S core level spectra of (a,c) untreated wool fibers and (b,d)
plasma-treated (1250 W min/m2) wool fibers
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Fig. 13 PCM microcapsule size distribution and SEM micrograph
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Fig. 14 SEM micrographs obtained with secondary electrons (SE) of the untreated and
plasma-treated (1250 W min/m2) wool fabric with PCM micro- capsules before and after
washing fastness test
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Fig.15 DSC thermograms of the untreated and plasma-treated wool fabric with PCM
microcapsules before and after the washing test
Conclusion
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• The plasma treatment caused a decrease in the static and dynamic
contact angles
• Increase in the surface energy of the wool substrate
• increased the amount of oxygen on the surface of the substrate,
created more polar groups, and improved the
hydrophilicity/wettability of the wool fiber (DBD treatment)
Study of Surface Modification of Wool Fabrics Using Low Temperature
Plasma
09-11-2022 37
Shahidi et al. (2013)
4
Objective:
• To change the fabric surface both physically and chemically by using LTP treatment
Wool fabrics (20 denier)
LTP Treatment
Characterization tests
The DC magnetron sputtering reactor was used to treat the
wool fabrics, and non polymerizing reactive gases, such as O2,
N2 and Ar
Sheet of wool fabric was placed on the anode or cathode
Before the process started air and old gases had to be
pumped out by the vaccum pump
Plasma gas was introduced into the reaction chamber
SEM, FTIR
09-11-2022 38
Methodology
The pressure remained at 0.02 Torr for the entire glow-discharge
period
Sample Description
No1 Sample was placed on the cathode Ar gas
was used for 7 min
No2 Sample was placed on the cathode O2 gas
was used for 7 min
No3 Sample was placed on the Anode O2 gas
was used for 7 min
No4 Sample was placed on the Anode N2 gas
was used for 7 min
09-11-2022 39
Fig. 17 SEM images of treated and untreated samples
Table 9. Description of samples
Results and Discussion
Fig. 18 FTIR spectra of samples
Fig. 19 Reflection spectroscopy of untreated
and treated samples
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Sample Absorption time
Untreated 20 min
No1 5 sec
No2 1 sec
No3 2 sec
No4 3 sec
09-11-2022 41
Table 10: Absorption time of treated and untreated samples
Conclusion
• Increased wettability and dyability
• Surface of wool samples were changed physically and chemically
Chitosan treatment
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Non toxic and biodegradable
Composed of hydroxyl and amine
groups, ether linkages
Objective
• To analyze polymer loading%, k/s value, dye uptake% and wash
fastness property of the dyed wool fabric
09-11-2022 43
Rana et al. (2017)
Surface Modification of Wool Fabric with Chitosan and Gamma
Radiation
5
09-11-2022 44
Materials:
Single jersey
fabric
Chemicals:
Sodium carbonate: Scouring agent
Hydrogen peroxide: bleaching agent
Chitosan: cationizing agent
Acid Red dye: Maintain the pH
Soda ash: assessing colour fastness of
fabric
Methodology
09-11-2022 45
Sampling: Wool Samples ,Two different sizes
6*6 cm and 10*10cm
Scouring and Bleaching of Wool: Detergent (Felson NOF) :2 g/L, Na2CO3 :5 g/L, H2O2:6 g/L,
Stabilizer(Sodium silicate):1.5 g/L, Sequestering agent:1 g/L, Temp.:600C, Time:80min
Treatment of wool with Gamma Radiation: Irradiation with Cobalt-60 gamma radiation
Dose rate :5, 10, 20, and 50KGy/h individually
Dyeing process of treated and untreated wool: 1% Acid Red New, temp.:1000C, time: 30min,
MLR: 1:10, H2SO41 g/L, pH:3-4, washing at Temp.:800C, for 10 min with 1 g/L soaping agent
Treatment of wool with chitosan: Conc.0.1%, 0.3%, 0.5%, 0.7%, and 1%, temp.600C,
time.30min, exhausted method ,in IR Dyer
Determination of polymer loading: Polymer loading% = (W2-W1)/ W1×100%, Where W1=dry
weight of untreated sample, W2=dry weight of sample after treatment
FT-IR Analysis
Determination of color strength: Color strength(k/s) = (1-R)2/2R
Determination of Dye uptake%: UV visible spectrophotometer
Dye uptake% = (A0-A1)/A0×100%, Where A0= Maximum
absorbency before dying, A1= maximum absorbency after dyeing
Determination of color fastness to wash: Method ISO 105 C04
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Result and Discussion
09-11-2022 47
Fig. 20 Fourier Transform Infrared Spectrometer Analysis of Wool
The infrared spectrum of untreated wool The infrared spectrum of 0.1% chitosan treated wool
The infrared spectrum of 10kGy gamma treated wool The infrared spectrum of 0.1%chitosanand 10kGy gamma treated wool
Softness
Table 11. Polymer loading % of different chitosan
concentration treated wool specimens
Fabric
typec
Chitosan
conc.
W1 W2 (W1)-(W2)+
W1×100%
Average
polymer
loading%
1 0.10% 5.001 5.063 1.32% 1.21%
11.303 11.438 1.19%
2 0.30% 4.198 4.255 1.35% 1.38%
11.809 11.976 1.41%
3 0.50% 3.787 3.802 0.39% 0.32%
12.317 12.348 0.25%
4 0.70% 4.734 4.738 0.11% 0.14%
11.611 11.631 0.17%
5 1.00% 3.877 3.899 0.55% 0.48%
12.268 12.319 0.41%
Fig.21 Polymer loading % of different
chitosan concentration treated wool
specimens
W1 =Average wt. before treatment W2= Average wt. after treatment
09-11-2022 48
Code Test fabric type
U Untreated
A 0.10% Chitosan treated
B 0.30% Chitosan treated
C 0.50% Chitosan treated
D 0.70% Chitosan treated
E 1% Chitosan treated
R1 5kGy Gamma radiation treated
R2 10kGy Gamma radiation treated
R3 20kGy Gamma radiation treated
R4 50kGy Gamma radiation treated
A R1 0.10% Chitosan+ 5kGy Gamma radiation treated
A R2 0.10% Chitosan+10kGyGamma radiation treated
A R3 0.10% Chitosan+ 20kGyGamma radiation treated
A R4 0.10% chitosan+ 50kGyGamma radiation treated
Table 12. Designation of specimens
Fabric type L* C* h* k/s value
U 40.117 50.828 2.661 12.8
A 38.447 50.227 2.412 14.0
B 38.257 50.829 2.626 14.4
C 39.900 51.004 1.892 12.8
D 40.087 51.535 2.501 12.8
E 38.455 50.889 3.424 14.2
R1 38.414 50.163 2.993 14.1
R2 37.729 50.236 3.007 15.0
R3 39.283 49.863 2.923 13.1
R4 39.619 48.809 2.204 12.5
A R1 37.988 49.770 2.378 14.3
A R2 39.139 50.372 2.126 13.7
A R3 39.129 49.888 0.124 13.1
A R4 38.287 47.516 2.197 13.0
Table 13. Variation of k/s value of treated and untreated wool specimens
09-11-2022 49
09-11-2022 50
70
75
80
85
90
95
U A B C D E R1 R2 R3 R4 AR1 AR2 AR3 AR4
Dye uptake(%)
Fig. 22 Dye uptake % treated and untreated wool specimens
09-11-2022 52
Table 14: Colour fastness to wash of treated and untreated sample
Conclusion
09-11-2022 53
• The higher the polymer loading % is, the higher the k/s value will be
• The k/s value of gamma treated specimens increased up to 10kGy then it decreased with
the increase of irradiation rate
• dye exhaustion of untreated specimen was highest, the fixation was the lowest
Environmentally friendly surface treatment of wool fiber with Plasma and Chitosan
for Improved Coloration with Cochineal and Safflower Natural Dyes
Objective
To know the effect of surface modification of wool fibre with oxygen plasma and chitosan
(PC) on the color strength of the samples dyed with cochineal and safflower natural dyes
09-11-2022 54
Haji et. al (2020)
6
Materials and Methods
09-11-2022 55
Preparation of stock
solution of natural
dyes
Plasma treatment
Chitosan treatment
Dyeing
Testing:
• Colour strength Measurement
• Colour fastness Evaluation
• Levelness measurement
• Dye Uptake measurement
• Dye Fixation measurement
• Evaluation of wettability
• Tensile Strength measurement
• SEM, FTIR
Results and Discussion
09-11-2022 56
Fig 26. Effect of pH on the colour strength of samples dyed
with cochineal (90 ºC, 60 min)
Fig 27. Effect of pH on the colour strength of
samples dyed with safflower (90 ºC, 60 min)
09-11-2022 57
ig.28 Effect of dyeing temperature on the colour strength of
amples dyed with safflower (pH=3.6, 60 min)
Fig 31. Effect of dyeing time on the colour strength of
samples dyed with safflower (90 ºC, pH=3.6)
Fig 29. Effect of dyeing temperature on the colour strength
of samples dyed with cochineal (pH=3.6, 60 min).
Fig 32. Effect of dyeing time on the colour strength of samples
dyed with cochineal (90 ºC, pH=3.6).
09-11-2022 58
Figure 33. SEM images of raw (a), plasma-treated (b), and chitosan-treated (c) samples
09-11-2022 59
Fig 34. Water wicking of raw, plasma-treated, and
chitosan treated samples
Fig 35. Proposed mechanism for attachment of chitosan to
plasma-treated wool fibers
09-11-2022 60
Table 14. Physical properties of raw, plasma-treated and chitosan coated woolen yarns
Table 15. Fastness properties and RUI values of wool samples dyed with cochineal and safflower
(pH=3.6, 60 min, 90 ºC)
Table 16. Dye uptake and dye fixation values of wool samples dyed with cochineal and safflower
(pH=3.6, 60 min, 90 ºC)
09-11-2022 61
Conclusion
• Increase in dyeability of wool fiber with cochineal and safflower
• Dye uptake, dye fixation, levelness, fastness, wicking, and tensile
properties of wool samples were improved
• Simple and environmentally friendly method
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09-11-2022 63
Modificationby
Nanoparticles
Objective:
To analyze the performance of silver nanoparticles with different surface charge using
three different methods
09-11-2022 64
Barani et al. (2013)
Surface roughness and wettability of wool fabrics loaded with silver
nanoparticles
7
Materials and methods
09-11-2022 65
Materials :
• Reagent and wool fabric:
• Silver nitrate, Sodium
borohydride, lecithin
Area
weight
(g/m2)
Warp density
(Count/cm)
Weft density
(Count/cm)
Type of
weave
Yarn
fineness
(dtex)
Fibre mean
diameter*
(mm)
125 21 18 Plain
1/1
300/300 19 ± 3
Table 17. Characteristics of the wool fabric
Fig 36 Two- and three-dimensional images of an untreated wool fabric: (a) untreated wool fabric (scan area
of 4mm4mm); (b) type of weave; (c) 3D image of untreated wool fabric (scan area of 4mm4mm).
Methods
Silver nanoparticles loading methods
• Exhaustion
• Pad dry cure
• In situ synthesis
Silver nanoparticles loading methods
Exhaustion
Scoured wool fibric
sample immersed in an
aqueous solution
containing silver
nanoparticles (liquor ratio
of 40:1) , temp- 40 0C
In 25 min temp increased
up to 900C
Pad- dry cure method
• Scoured wool fabrics
immersed into solution of
silver nanoparticles with
different lecithin
concentration foe 15 min.
• Fabrics were squeezed by
padder machine.
• Padded sample dried at 800C
for 20 min.
In-situ synthesis
• Silver nanoparticles
synthesised in wool fibre
structure
• The scoured wool fabric
samples immersed in
silver nitrate solution with
various lecithin ratios at
room temperature for 1h
Sample code [Lecithin]/ [Ag] Ag (ppm) Surface charge (mV)
K 0 400 -26.3
K 0.2 400 -48.8
K 1 400 -49.1
K 2 400 -63.1
Table 2. Preparation of colloidal silver nanoparticles with their surface charge
Sample Sa (µm) Sq (µm) St (µm) Srl Svo
(µm3/µm2)
Untreated 17.7 21.3 122.6 1.1 0.135
EhK0
32.2 28.4 163.5 1.072 0.591
EhK0.2
20.4 24.8 152.3 1.125 0.414
EhK1
23.3 28.2 156.8 1.154 0.506
EhK2
23.5 28.3 154.0 1.126 0.371
ISK0
32.9 40.3 246.6 1.142 1.075
ISK0.2
35.2 42.9 272.7 1.152 0.793
ISK1
32.7 40.0 264.3 1.142 0.923
ISK2
34.2 41.7 268.0 1.148 0.943
PDCK0
22.0 26.6 147.2 1.106 0.279
PDCK0.2
32.1 27.9 153.9 1.132 0.272
PDCK1
23.3 28.1 152.9 1.128 0.411
PDCK2
24.1 29.0 168.8 1.189 0.366
Table 19. Surface roughness and porosity characteristics of wool fabrics loaded with silver nanoparticles
Results and Discussion
09-11-2022 67
Sa=surface
roughness
Sq=root mean
square surface
roughness
St=maximum
height between
the highest and
lowest point
Srl= hybrid
parameter
Svo =free
volume
available on
the textile
surface
Softness Smoothness Warp Weft
Absorbency
Fig 36 . Images of wool fabric loaded with silver nanoparticles without lecithin
using different methods: (a) untreated; (b) EhK0; (c) ISK0; and (d) PDCK0.
Fig 37. Heights histogram of wool samples treated with silver
nanoparticles using different loading methods.
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Results and Discussion
09-11-2022 69
Fig 38. Schematic representation of a cross-section of the wool fabric loaded
Untreated wool fabric
Pad dry cure method
In situ synthesis
09-11-2022 70
Fig 39 . Roughness characteristics of the wool
fibres loaded with silver nanoparticles using
different methods.
Fig 40. Effects of various modification methods
and lecithin concentrations on (a) contact angle
and (b) spreading rate.
09-11-2022 71
Fig 41. Correlation between water contact angle and wool fibre roughness Ra (a) and
arithmetic mean surface roughness Sa and wool fibre roughness Ra (b)
*= exhaustion method
Pad dry cure
In situ method
09-11-2022 72
Conclusion
• Silver nanoparticle on wool surface using exhaustion method creates a surface
which is more hydrophobic
• Highest value for roughness, porosity, smoothness by in situ method
Modificationby Sol- gel technique
09-11-2022 73
Objective
• To know the self- leaning and hydrophilic property of wool fabrics
09-11-2022 74
Pakdel et al. 2013
Self-cleaning and superhydrophilic wool by TiO2/SiO2 nanocomposite
8
Equipments
• SEM
• X ray Diffractor
• Water contact angle meter
Methodology
Materials
• Wool fabric(substrate)
• Tetraethylorthosilicate(TEOS)and
Titanium tetraisopropoxide (TTIP
97%) (Precursor of SiO2 and TiO2)
• HCl and glacial acetic acid (sol
preparation)
Preparation of Sols
Scouring
TiO2 and SiO2
Treatment
Self cleaning test on
fabrics
Solid extraction
Pad dry cure process
Stained with 20l of 12g/l coffee
solution and exposed to UV radiation
Evaluated based on color removal
After adding sodium carbonate
solution into solution SiO2 and
TiO2 sols
Nanoparticles formed a
precipitate at the bottom of the
beaker
Precipitate separated
through centrifugation
Drying at 700c
for 12h
09-11-2022 75
TTIP+ Acetic acid+ Distilled Water+ HCl for 2h at 600c
Titania sols
Silica sols
Hydrolysis and condensation of TEOS in water+
HCl(pH= 3)
Stirred for 2h and kept
overnight at 16h
TiO2 and SiO2
Nanocomposites
TiO2 + SiO2 Sols on Ti/Si molar percentage ratio (70:30,
50:50,30:70) for 1h
Preparation of Sols
09-11-2022 76
09-11-2022 77
Fig. 42 XRD patterns of extracted powders
Results and Discussion
25.31
09-11-2022 78
Fig. 43. Coffee stain removal of wool samples: (a)
pristine wool; fabric treated with (b) TiO2, (c)
TiO2/SiO2 70:30, (d) TiO2/SiO2 50:50, (e) TiO2/SiO2
30:70, and (f) SiO2
Fig. 44. Water droplets on wool samples: (a) pristine wool; wool treated
with (b) TiO2, (c) TiO2/SiO2 70:30, (d) TiO2/SiO2 50:50 or 30:70
Fig. 45 Water contact angle on wool samples: (a) pristine wool; fabrics treated
with (b) TiO2, (c) TiO2/SiO2 70:30, (d) TiO2/SiO2 50:50, and (e) TiO2/SiO2
30:70.
09-11-2022 79
Fig. 48 SEM images of wool samples: (a) pristine wool; fibres coated with (b) TiO2,
(c) TiO2/SiO2 50:50, and (d) TiO2/SiO2 30:70.
a
c
b
d
• Increasing the concentration of silica, the TiO2/SiO2 nanocomposite showed more capability
in decomposing the stains
• After applying TiO2/SiO2 50:50 and 30:70 onto a wool fabric, a superhydrophilic surface was
obtained even in the absence of UV irradiation
09-11-2022 80
Conclusion
UltrasoundTechnology
09-11-2022 81
Functional Antibacterial Finishing of Woolen Fabrics Using
Ultrasound Technology
Objective
• To enhance the functional antibacterial property of woollen fabrics
09-11-2022 82
Abdelghaffar et al. 2018
9
Preparation of Wool/PEG
• Coating with PEG by exhaustion
merthod using conventional and
ultrasound technique
• Concentration of PEG: 0-20g/l
• CaCl2: 0-3g/l, pH: 4.5 at 600C for
60min, MLR: 50:1
Dyeing modification wool fabric
MLR: 50:1, Temp: 600C, 2%(owf) acid
dye, pH: 4.5 time : 60min
Materials: Wool fabrics
• Polyethylene glycol(PEG)
• SiO2 nanoparticle
• Acid Red 1
• Calcium chloride, citric acid and
sodium hypophosphite
Bacterial strains: Escherichia coli
(ATCC 25922), Staphylococcus aureus
(ATCC 33591)
Scouring of Wool : 20 min in ultrasound
bath, 5g/l non ionic detergent at 400C
Ultrasound Equipment: CREST
Ultrasonic, TRU-SWEEPTM ultrasonic
benchtop cleaner bath
Methodology
09-11-2022 83
Preparation of Wool/SiO2NPs and
Wool/PEG/SiO2NPs
• Crosslinking agent: 50g/l citric
acid, 15g/l sodium hypophosphite,
1g/l SiO2NPs for 15 min.
• Immersed at 700C for 60 min
• Drying at 800C for 5 min and cured
at 1500C for 3min
Characterization: SEM, FTIR, XRD
Testing: Mechanical properties, Fastness
testing, Antibacterial test
09-11-2022 84
Fig 47. SEM and EDX of raw wool fabric (a), Wool/PEG (b, c), Wool/SiO2 NPs (d, e) and Wool/PEG/SiO2 NPs (f, g) in ultrasound and conventional techniques
Results and Discussion
a
e
d
c
b
f g
09-11-2022 85
Fabric sample Change in tensile
strength
(%)
Contact angle
(o)
Blank (Raw wool) - 114.7
Wool/SiO2 NPs (CH) 14.73 117.4
Wool/SiO2 NPs (US) 11.30 121.0
Wool/PEG/SiO2 NPs (CH) 30.45 123.9
Wool/PEG/SiO2 NPs (US) 19.40 124.1
Table 20. Mechanical properties of untreated and treated wool fabrics
09-11-2022 86
Fig. 49 Contact angle measurements of raw wool fabric (a),
Wool/SiO2 NPs (b, c) and Wool/PEG/SiO2 NPs (d, e) in conventional
and ultrasound techniques
Fig. 51 Effect of the concentration of calcium chloride on the
dyability of wool fabrics
Fig. 50. Effect of addition of different concentration of PEG2000 on
the dyeability of wool fabrics
a b
c
e
d
Sample Fastness properties
Washing Perspiration Crocking
Alkali Acid Dry Wet Light
W C P Alt W C P Alt
W C P Alt
Blank 3 1 4 3 4 2-3 4-5 4 4 3 4-5 4 4 4 5
Wool/SiO2NP
s (CH)
3 2-3 4 3 4 2-3 4-5 4 3-4 3 4-5 4 4 3-4 6-7
Wool/SiO2NP
s (US)
2-3 2 4 2-3 4 2-3 4-5 4 3-4 2 4-5 4 3-4 2-3 6-7
Wool/PEG/Si
O2 NPs (CH)
4 3 4 3 3 2-3 4 4 3-4 3 4-5 4 4 3 6
Wool/PEG/Si
O2 NPs (US)
3 2-3 4 3 2-3 3 4 4 3-4 2-3 4-5 3-4 3-4 3 6-7
09-11-2022 87
Where, W: staining on wool, C: staining on cotton, P: staining on polyester, and Alt: alteration (change in colour).
Table 21. Fastness properties of dyed untreated and treated wool fabrics by PEG and SiO2 NPs using conventional and
ultrasound techniques
Sample Reduction of bacterial count (%)
Staphylococcus aureus ATCC 33591 Escherichia coli ATCC 25922
1 washing cycle 6 washing
cycle
10 washing
cycle
1 washing cycle 6 washing cycle 10 washing cycle
Blank 0 0 0 0 0 0
Wool/SiO2NPs (CH) 86.7 65.1 64.7 82.6 79.5 71.6
Wool/SiO2NPs (US) 89.2 78.2 74.5 98.6 57.2 51.4
Wool/PEG/SiO2 NPs (CH) 93.4 79.7 76.3 96.4 56.3 56.3
Wool/PEG/SiO2 NPs (US) 97 83.9 79 99.5 63.2 59
Table 22. Percent reduction of standard bacterial strains (American Type Culture Collection)
09-11-2022 88
Conclusion
09-11-2022 89
• Impart protective properties against microbial attack to wool fabrics
• PEG2000 coating on wool fabrics prior to the treatment with SiO2 NPs has
enhanced the antibacterial activity
• modification of wool fabrics increases the tensile strength
• ultrasound technique leads to improve the dyability of fabrics
REFERENCES
1. Abdelghaffar, F., Arafa, A, A. and Kamel, M, M., 2018, Functional antibacterial finishing of Woolen fabrics using Ultrasound Technology.
Fibers and Polymers., 19(10): 2103-2111.
2. Ammayappan L 2013, Ecofriendly surface modification of wool fiber for its improved functionality. Asian J. Tex., 3(1): 15-28.
3. Baran, H., Montazer, M., Calvimontes, A. and Dutschk, V., 2013, Surface roughness and wettability of wool fabrics loaded with silver
nanoparticles. Tex. Res. J., 1(2):1-9.
4. Haji, A., Ashraf, S., Nasiriboroumand, M. and Lievens, C., 2020, Environmental friendly surface treatment of wool fiber with Plasma and
Chitosan for improved coloration with Cochineal and Safflower natural dyes. Fibres and Polymers., 21(4): 743-750.
5. Oliveira, F. R., Fernandes, M., Carneiro, N. and Souto, A. P., 2012, Functionalization of Wool Fabric with Phase-Change Materials
Microcapsules after Plasma Surface Modification. J. Applied Polymer Sci., 4(1): 33-38.
6. Pakdel, E., Daud, W, A., and Wang, X., 2013, Self-cleaning and superhydrophilic wool by TiO2/SiO2 nanocomposite. Elsevier., 275(2):
397-402.
7. Pooja, Sharma, E., Fatima., N., 2014, Quality Improvement of Wool Fabric Using Protease Enzyme. Environment and Ecology Res.,
2(8):301-310.
8. Pour, R, A. and He, J., 2020, Surface Functionalization of Wool via Microbial-Transglutaminase as Bio-Mordant to improve Dyeability
with Madder in the presence of Alum. Coatings., 10(3): 78-82.
9. Rana, S., Mamun, A. A., Biswas, S. and Sourov, R.S., 2017, Surface Modification of Wool Fabric with Chitosan and Gamma Radiation.
Manufacturing Sci. & Tech., 4(1):1-10.
10. Shahidi, S., Ghoranneviss, M., Moazzenchi, B., Rashidi, A. and Dorranian, D., 2013, Study of Surface Modification of Wool Fabrics using
low temperature plasma, Proceedings of the 3rd International Conference on the Frontiers of Plasma Physics and Technology, pp: 8.
09-11-2022 90
09-11-2022 91
THANK YOU

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SURFACE MODIFICATION OF WOOLLEN TEXTILES.pptx

  • 1. Surface Modification of Woollen Textiles SEMINAR Manpreett Kaur and Dr. Geeta Mahale
  • 2. Surface modification It is an act of modifying the surface of a material by physical, chemical or biological characteristics different from the ones originally found on the surface of a material. Purpose of surface modification 09-11-2022 2 • Enhancing anticorrosive properties • Increasing the bioactivities • Improve adhesion property • Improve biocompatibility • Create permanent wettability, Improve the hydrophobicity, dyability • Soft feel
  • 3. 09-11-2022 3 Wool Fibre Wool fibre is obtained from follicles of sheep, goat, camel, rabbit like vicuna, llama and alpaca as wool as wool fleece. • Wool fibre is a protein fibre (keratin). • It is composed of 18 amino acids in which the important amino acids are cysteine(13.1%), glutamate (11.1%), and serine(10.8%). Wool fibre has three different morphological parts • Cuticle(protective layer) • Cortex • Medulla(network of air occupied cells)
  • 4. 09-11-2022 4 4. Oxidative/ Reductive treatment 5. Enzyme treatment 6. UV radiation 3. Chitosan treatment 2. Plasma treatment 1. Nanoparticles 7. Sol- gel technique
  • 5. ENZYME TREATMENT 09-11-2022 5 Proteins of large molecular size Active group reacts with substrate to form products by decreasing the activation energy pH, temperature and substrate specific
  • 6. Objective • To find out the effect of protease enzyme on the physical and colourfastness properties of the woollen fabric 09-11-2022 6 Pooja et al. (2014) Quality improvement of Wool Fabric using Protease Enzyme 1
  • 7. Methodology 09-11-2022 7 Raw Materials Pretreatment of woolen fabrics Enzyme Treatment Scouring • Liquid soap (Ezee) : 0.5 % (o.w.f) • M:L : 1:50 • Temperature : 40ºC • Time duration : 30 min • Alkaline protease : 1, 2, 3, 4 and 5 % (o.w.f) • M:L : 1:20 • Temperature : 40ºC • Time : 60 minutes • pH : 8.5 • Coarse woollen (woven) fabric • Alkaline Protease Enzyme Testing For Physical Properties • Absorbency • Fabric tensile test • Weight loss • Pilling resistance • Fabric drape • Hand of fabric • SEM
  • 8. Dyeing of Wool Fabric Acid dye : 10% (o.w.f.) Glauber’s salt : 15% (o.w.f.) Sulphuric acid : 4% (o.w.f.) M:L : 1:30 Time : 45 minutes Temperature : 60º C Colourfastness Testing of Dyed Samples SI. NO TEST EQUIPMENT TEST NUMBER 1 Colourfastness to light Sunlight Exposure Rack AATCC-RR 92, 2013 2 Colourfastness to washing Launderometer IS:3361-2003(test-2) 3 Colourfastness to rubbing Crock meter AATCC-RA 38, 2005 4 Colourfastness to perspiration Perspirometer AATCC-RA 52, 2006 09-11-2022 8
  • 9. S.No TEST TEST STANDARD 1 Absorbency AATCC:79-2010 2 Fabric tensile test IS:1969(Part 2):2010/ISO 13934-2:1999 3 Weight loss ASTM d 2720-94 (2012) 4 Pilling resistance IS:10971(Part 1):2011/ISO/2945-2:2000 5 Fabric drape ASTM D-737-04 (2012) 6 Hand of fabric AATCC: EP 5 7 SEM(scanning electron microscope) ZEISS EVO 50 instrument 09-11-2022 9 Table 1 Testing For physical properties
  • 10. SI No. Types of treatments Conc. Of Protease enzyme Hand of fabric Weight loss (%) Absorbency( time taken in seconds) Fabric tensile strength Fabric drape Pilling(ra ting) Softness Smoothness Warp Weft 1 Control - 2 2 - 60 42 40 0.85 5(no pilling) 2 Scoured - 2 3 0.52 45 40 36 0.75 5 3 Protease treated 1 3 3 1.47 42 34 35 0.67 5 2 3 4 2.73 38 32 37 0.65 4-5 3 4 4 4.10 35 33 36 0.64 4 4 5 5 5.36 33 32 32 0.48 4 5 5 4 6.31 31 31 32 0.61 3 Table 2. Effect of various concentrations of Proteases enzyme treatment on physical properties of woollen fabric Results and Discussion 09-11-2022 10
  • 11. Fig. 1 Scanning Electron Microscope (SEM) Test Mag=2.00KX Mag=5.00KX Control fibres Scoured fibres 1g/l protease enzyme treated fibres 2g/l protease enzyme treated fibres 3g/l protease enzyme treated fibres 4g/l protease enzyme treated fibres 5g/l protease enzyme treated fibres 11
  • 12. S I. No Type of treatments Conc. of protease enzyme(g/l) Colourfa stness to light Colourfastness to washing Colourfastn ess to crocking/ rubbing Colourfastness to perspiration with acid dye Colour change Colour Staining Dry Wet Staining(wool) Change in color Acid Alkali ne Acid Alkaline 1 Control - 6 3/4 3/4 4 3/4 2/3 2 4/5 4/5 2 Scoured - 7 3 3 4/5 3/4 2/3 2 4/5 4 3 Protease enzyme treated 1 5 3 3/4 4 3/4 2 2 4 4 2 6 3 3/4 4 3/4 2 2/3 4/5 4/5 3 8 3 3/4 4 3/4 2/3 2/3 4/5 4/5 4 8 3/4 4 4/5 4 3 3 5 4/5 5 8 3/4 4 4/5 4 3 3 5 4/5 Table 3. Effect of Acid dye on colourfastness properties of woollen fabric 09-11-2022 12
  • 13. • Improved physical properties including hand, drapability, absorbency, dye ability and colour fastness properties • Tensile strength decreased slightly • 4 g/l enzyme concentration showed best results 09-11-2022 13 Conclusion
  • 14. Objective: • To find out the optimum condition to achieve the best colour after dyeing the wool fabrics 09-11-2022 14 Pour and He (2019) Surface Functionalization of Wool via Microbial-Transglutaminase as Bio-Mordant to improve dyeability with Madder in the presence of Alum 2
  • 15. Methodology Materials: Woolen fabric(10*10cm), plain weave structure(195g/m2) • Alum or Aluminum sulfate (mordant) • Microbial transglutaminase(alizarin) • Standard washing soap and standard synthetic detergent • Acetic acid Dye Extraction Madder root Natural dye powder was dissolved in water along with continuous stirring at 1000C for 1 h The solution was maintained at room temperature for 24 h Filtered, Diluted • Woollen fabric was immersed in 5%, 10%, and 20% owf of the alum solution • MLR: 40:1 • pH= 4 • Temp.= 400c for 1h • Washing and drying • Madder (50% owf) and acetic acid (5% v/v) at a liquor ratio of 50:1 (water bath shaker machine) • 400 C to 800 C in an over 20 min period and was further continued for 60 min • m-TGase: 5%, 10%, and 20% w/w • MLR: 40:1 • pH : 9–10 at 370c • The enzymes were inactivated in a solution with pH 5, while it was adjusted using acetic acid for 5 min at 800c • Washing with water to prevent the hydrolyzation Mordanting Pretreatment of wool Dyeing 09-11-2022 15
  • 16. Testing • SEM • Contact angle and wettability • Colorimetric Analysis • Colour Variation • Colour fastness properties of dyed woollen samples 09-11-2022 16
  • 17. 09-11-2022 17 Fig 3. SEM images of treated wool with (a) 10% alum-5% m-TGase, (b) 20% m-TGase, and (c) 10% alum-20% m-TGase; using more m-TGase caused surface damages on wool fiber. Results and Discussion
  • 18. 09-11-2022 18 Fig 4. Water droplets on untreated wool; treated wool with 5% m-TGase; treated wool with 10% alum and 5% m-TGase
  • 19. 09-11-2022 19 Fig.5 (a) Colour strength and (b) Colour difference (DE) of untreated and treated wool
  • 20. 09-11-2022 20 Table 5. Variation of colour fastness under different treatments
  • 21. 09-11-2022 21 Fig.6 Colour of dyed wool (treated and untreated)
  • 22. Conclusion: • presence of interaction between alum, m-TGase, and wool fibers • optimum condition: 10% owf alum and 5% owf m-TGase Fig 7. Schematic illustration for the proposed mechanism of treated wool with alum and m-TGase 09-11-2022 22
  • 24. Functionalization of Wool Fabric with Phase-Change Materials Microcapsules after Plasma Surface Modification Objective • To examined the influence of dielectric barrier discharge (DBD) plasma treatment on the adhesion of phase-change material (PCM) microcapsules on wool fabric 09-11-2022 24 Oliveira et al. (2012) 3
  • 25. Materials Microcapsules PCMs Wool fabric (100 % wool plain weave fabric with 194g/cm2) 09-11-2022 25 Methodology PRETRHERMO C -25( melamine microcapsule agent )
  • 26. Dielectric barrier discharge Plasma treatment Contact angle and Surface free energy Microcapsule Size Distribution Impregnation of the PCM microcapsules SEM, XPS, DSC, Washing test 09-11-2022 26 Laboratorty prototype, LISBOA Data physics instrument using OCA20 Software Malvern mastersizer for particle size analysis Padding process, PCM microcapsules= 160g/l, binder= 50g/l, MgCl2=5g/l, pH= 5 Temp.= 1400C Dielectric barrier discharge Malvern Mastersizer
  • 27. Speed (m/min) N P (W) Dosage (W min/m2) 4.0 1 500 250 4.0 2 500 500 4.0 3 500 750 4.0 4 500 1000 4.0 5 500 1250 09-11-2022 27 Table 6 Plasma Dosages Applied Plasma Dosage= NP/vl Where: N= number of passages P= power V= Velocity l= width of treatment Liquid  (mJ/m2) Distilled water 72.8 PEG 2000 43.5 Glycerol 63.4 = Total surface energy PEG 2000= Polyethyleneglycol Table 7 Surface Energy of the Tested Liquids Results and Discussion
  • 28. 09-11-2022 28 Fig.8 Static Contact angles of the Wool Fabric Fig. 9 Dynamic contact angles of the wool fabric with different plasma dosages
  • 29. Table 8 Contact Angle (Standard Deviation), Surface Energy Sample Water (○) PEG (○) Glycerol (○)  (mJ/m2) D (mJ/m2) P (mJ/m2) Untreated 160.8 (0.5) 132.6 (5.9) 151.8 (4.5) 4.4 4.4 0.0 250 W min/m2 130.7 (14.0) 60.9 (4.0) 151.2 (5.5) 10.5 10.0 0.5 500 W min/m2 95.5 (7.8) 54.7 (5.7) 141.8 (9.9) 15.4 9.0 6.3 750 W min/m2 81.2 (9.9) 51.3 (3.1) 133.4 (7.2) 21.4 5.5 15.8 1000 W min/m2 38.7 (7.6) 47.1 (5.2) 130.5 (5.7) 30.5 5.0 25.5 1250 W min/m2 20.5 (9.0) 45.5 (4.9) 129.3 (4.5) 53.4 0.5 53.0 = Contact angle = Total surface energy D= Dispersive component of surface energy P= Polar component of surface energy 09-11-2022 29
  • 30. 09-11-2022 30 Fig. 10 SEM micrographs obtained with secondary electrons of the (a) untreated and (b) DBD plasma-treated wool fabric with a dosage of 1250 W min/m2
  • 31. 09-11-2022 31 Fig. 11 Photoemission spectra of the wool fibres before and after DBD plasma treatment (1250 W min/m2): (a) C1s and (b) O
  • 32. 09-11-2022 32 Fig. 12 Deconvoluted XPS C1S and O1S core level spectra of (a,c) untreated wool fibers and (b,d) plasma-treated (1250 W min/m2) wool fibers
  • 33. 09-11-2022 33 Fig. 13 PCM microcapsule size distribution and SEM micrograph
  • 34. 09-11-2022 34 Fig. 14 SEM micrographs obtained with secondary electrons (SE) of the untreated and plasma-treated (1250 W min/m2) wool fabric with PCM micro- capsules before and after washing fastness test
  • 35. 09-11-2022 35 Fig.15 DSC thermograms of the untreated and plasma-treated wool fabric with PCM microcapsules before and after the washing test
  • 36. Conclusion 09-11-2022 36 • The plasma treatment caused a decrease in the static and dynamic contact angles • Increase in the surface energy of the wool substrate • increased the amount of oxygen on the surface of the substrate, created more polar groups, and improved the hydrophilicity/wettability of the wool fiber (DBD treatment)
  • 37. Study of Surface Modification of Wool Fabrics Using Low Temperature Plasma 09-11-2022 37 Shahidi et al. (2013) 4 Objective: • To change the fabric surface both physically and chemically by using LTP treatment
  • 38. Wool fabrics (20 denier) LTP Treatment Characterization tests The DC magnetron sputtering reactor was used to treat the wool fabrics, and non polymerizing reactive gases, such as O2, N2 and Ar Sheet of wool fabric was placed on the anode or cathode Before the process started air and old gases had to be pumped out by the vaccum pump Plasma gas was introduced into the reaction chamber SEM, FTIR 09-11-2022 38 Methodology The pressure remained at 0.02 Torr for the entire glow-discharge period
  • 39. Sample Description No1 Sample was placed on the cathode Ar gas was used for 7 min No2 Sample was placed on the cathode O2 gas was used for 7 min No3 Sample was placed on the Anode O2 gas was used for 7 min No4 Sample was placed on the Anode N2 gas was used for 7 min 09-11-2022 39 Fig. 17 SEM images of treated and untreated samples Table 9. Description of samples Results and Discussion
  • 40. Fig. 18 FTIR spectra of samples Fig. 19 Reflection spectroscopy of untreated and treated samples 09-11-2022 40
  • 41. Sample Absorption time Untreated 20 min No1 5 sec No2 1 sec No3 2 sec No4 3 sec 09-11-2022 41 Table 10: Absorption time of treated and untreated samples Conclusion • Increased wettability and dyability • Surface of wool samples were changed physically and chemically
  • 42. Chitosan treatment 09-11-2022 42 Non toxic and biodegradable Composed of hydroxyl and amine groups, ether linkages
  • 43. Objective • To analyze polymer loading%, k/s value, dye uptake% and wash fastness property of the dyed wool fabric 09-11-2022 43 Rana et al. (2017) Surface Modification of Wool Fabric with Chitosan and Gamma Radiation 5
  • 44. 09-11-2022 44 Materials: Single jersey fabric Chemicals: Sodium carbonate: Scouring agent Hydrogen peroxide: bleaching agent Chitosan: cationizing agent Acid Red dye: Maintain the pH Soda ash: assessing colour fastness of fabric
  • 45. Methodology 09-11-2022 45 Sampling: Wool Samples ,Two different sizes 6*6 cm and 10*10cm Scouring and Bleaching of Wool: Detergent (Felson NOF) :2 g/L, Na2CO3 :5 g/L, H2O2:6 g/L, Stabilizer(Sodium silicate):1.5 g/L, Sequestering agent:1 g/L, Temp.:600C, Time:80min Treatment of wool with Gamma Radiation: Irradiation with Cobalt-60 gamma radiation Dose rate :5, 10, 20, and 50KGy/h individually Dyeing process of treated and untreated wool: 1% Acid Red New, temp.:1000C, time: 30min, MLR: 1:10, H2SO41 g/L, pH:3-4, washing at Temp.:800C, for 10 min with 1 g/L soaping agent Treatment of wool with chitosan: Conc.0.1%, 0.3%, 0.5%, 0.7%, and 1%, temp.600C, time.30min, exhausted method ,in IR Dyer
  • 46. Determination of polymer loading: Polymer loading% = (W2-W1)/ W1×100%, Where W1=dry weight of untreated sample, W2=dry weight of sample after treatment FT-IR Analysis Determination of color strength: Color strength(k/s) = (1-R)2/2R Determination of Dye uptake%: UV visible spectrophotometer Dye uptake% = (A0-A1)/A0×100%, Where A0= Maximum absorbency before dying, A1= maximum absorbency after dyeing Determination of color fastness to wash: Method ISO 105 C04 09-11-2022 46
  • 47. Result and Discussion 09-11-2022 47 Fig. 20 Fourier Transform Infrared Spectrometer Analysis of Wool The infrared spectrum of untreated wool The infrared spectrum of 0.1% chitosan treated wool The infrared spectrum of 10kGy gamma treated wool The infrared spectrum of 0.1%chitosanand 10kGy gamma treated wool
  • 48. Softness Table 11. Polymer loading % of different chitosan concentration treated wool specimens Fabric typec Chitosan conc. W1 W2 (W1)-(W2)+ W1×100% Average polymer loading% 1 0.10% 5.001 5.063 1.32% 1.21% 11.303 11.438 1.19% 2 0.30% 4.198 4.255 1.35% 1.38% 11.809 11.976 1.41% 3 0.50% 3.787 3.802 0.39% 0.32% 12.317 12.348 0.25% 4 0.70% 4.734 4.738 0.11% 0.14% 11.611 11.631 0.17% 5 1.00% 3.877 3.899 0.55% 0.48% 12.268 12.319 0.41% Fig.21 Polymer loading % of different chitosan concentration treated wool specimens W1 =Average wt. before treatment W2= Average wt. after treatment 09-11-2022 48
  • 49. Code Test fabric type U Untreated A 0.10% Chitosan treated B 0.30% Chitosan treated C 0.50% Chitosan treated D 0.70% Chitosan treated E 1% Chitosan treated R1 5kGy Gamma radiation treated R2 10kGy Gamma radiation treated R3 20kGy Gamma radiation treated R4 50kGy Gamma radiation treated A R1 0.10% Chitosan+ 5kGy Gamma radiation treated A R2 0.10% Chitosan+10kGyGamma radiation treated A R3 0.10% Chitosan+ 20kGyGamma radiation treated A R4 0.10% chitosan+ 50kGyGamma radiation treated Table 12. Designation of specimens Fabric type L* C* h* k/s value U 40.117 50.828 2.661 12.8 A 38.447 50.227 2.412 14.0 B 38.257 50.829 2.626 14.4 C 39.900 51.004 1.892 12.8 D 40.087 51.535 2.501 12.8 E 38.455 50.889 3.424 14.2 R1 38.414 50.163 2.993 14.1 R2 37.729 50.236 3.007 15.0 R3 39.283 49.863 2.923 13.1 R4 39.619 48.809 2.204 12.5 A R1 37.988 49.770 2.378 14.3 A R2 39.139 50.372 2.126 13.7 A R3 39.129 49.888 0.124 13.1 A R4 38.287 47.516 2.197 13.0 Table 13. Variation of k/s value of treated and untreated wool specimens 09-11-2022 49
  • 50. 09-11-2022 50 70 75 80 85 90 95 U A B C D E R1 R2 R3 R4 AR1 AR2 AR3 AR4 Dye uptake(%) Fig. 22 Dye uptake % treated and untreated wool specimens
  • 51. 09-11-2022 52 Table 14: Colour fastness to wash of treated and untreated sample
  • 52. Conclusion 09-11-2022 53 • The higher the polymer loading % is, the higher the k/s value will be • The k/s value of gamma treated specimens increased up to 10kGy then it decreased with the increase of irradiation rate • dye exhaustion of untreated specimen was highest, the fixation was the lowest
  • 53. Environmentally friendly surface treatment of wool fiber with Plasma and Chitosan for Improved Coloration with Cochineal and Safflower Natural Dyes Objective To know the effect of surface modification of wool fibre with oxygen plasma and chitosan (PC) on the color strength of the samples dyed with cochineal and safflower natural dyes 09-11-2022 54 Haji et. al (2020) 6
  • 54. Materials and Methods 09-11-2022 55 Preparation of stock solution of natural dyes Plasma treatment Chitosan treatment Dyeing Testing: • Colour strength Measurement • Colour fastness Evaluation • Levelness measurement • Dye Uptake measurement • Dye Fixation measurement • Evaluation of wettability • Tensile Strength measurement • SEM, FTIR
  • 55. Results and Discussion 09-11-2022 56 Fig 26. Effect of pH on the colour strength of samples dyed with cochineal (90 ºC, 60 min) Fig 27. Effect of pH on the colour strength of samples dyed with safflower (90 ºC, 60 min)
  • 56. 09-11-2022 57 ig.28 Effect of dyeing temperature on the colour strength of amples dyed with safflower (pH=3.6, 60 min) Fig 31. Effect of dyeing time on the colour strength of samples dyed with safflower (90 ºC, pH=3.6) Fig 29. Effect of dyeing temperature on the colour strength of samples dyed with cochineal (pH=3.6, 60 min). Fig 32. Effect of dyeing time on the colour strength of samples dyed with cochineal (90 ºC, pH=3.6).
  • 57. 09-11-2022 58 Figure 33. SEM images of raw (a), plasma-treated (b), and chitosan-treated (c) samples
  • 58. 09-11-2022 59 Fig 34. Water wicking of raw, plasma-treated, and chitosan treated samples Fig 35. Proposed mechanism for attachment of chitosan to plasma-treated wool fibers
  • 59. 09-11-2022 60 Table 14. Physical properties of raw, plasma-treated and chitosan coated woolen yarns Table 15. Fastness properties and RUI values of wool samples dyed with cochineal and safflower (pH=3.6, 60 min, 90 ºC)
  • 60. Table 16. Dye uptake and dye fixation values of wool samples dyed with cochineal and safflower (pH=3.6, 60 min, 90 ºC) 09-11-2022 61
  • 61. Conclusion • Increase in dyeability of wool fiber with cochineal and safflower • Dye uptake, dye fixation, levelness, fastness, wicking, and tensile properties of wool samples were improved • Simple and environmentally friendly method 09-11-2022 62
  • 63. Objective: To analyze the performance of silver nanoparticles with different surface charge using three different methods 09-11-2022 64 Barani et al. (2013) Surface roughness and wettability of wool fabrics loaded with silver nanoparticles 7
  • 64. Materials and methods 09-11-2022 65 Materials : • Reagent and wool fabric: • Silver nitrate, Sodium borohydride, lecithin Area weight (g/m2) Warp density (Count/cm) Weft density (Count/cm) Type of weave Yarn fineness (dtex) Fibre mean diameter* (mm) 125 21 18 Plain 1/1 300/300 19 ± 3 Table 17. Characteristics of the wool fabric Fig 36 Two- and three-dimensional images of an untreated wool fabric: (a) untreated wool fabric (scan area of 4mm4mm); (b) type of weave; (c) 3D image of untreated wool fabric (scan area of 4mm4mm). Methods Silver nanoparticles loading methods • Exhaustion • Pad dry cure • In situ synthesis
  • 65. Silver nanoparticles loading methods Exhaustion Scoured wool fibric sample immersed in an aqueous solution containing silver nanoparticles (liquor ratio of 40:1) , temp- 40 0C In 25 min temp increased up to 900C Pad- dry cure method • Scoured wool fabrics immersed into solution of silver nanoparticles with different lecithin concentration foe 15 min. • Fabrics were squeezed by padder machine. • Padded sample dried at 800C for 20 min. In-situ synthesis • Silver nanoparticles synthesised in wool fibre structure • The scoured wool fabric samples immersed in silver nitrate solution with various lecithin ratios at room temperature for 1h Sample code [Lecithin]/ [Ag] Ag (ppm) Surface charge (mV) K 0 400 -26.3 K 0.2 400 -48.8 K 1 400 -49.1 K 2 400 -63.1 Table 2. Preparation of colloidal silver nanoparticles with their surface charge
  • 66. Sample Sa (µm) Sq (µm) St (µm) Srl Svo (µm3/µm2) Untreated 17.7 21.3 122.6 1.1 0.135 EhK0 32.2 28.4 163.5 1.072 0.591 EhK0.2 20.4 24.8 152.3 1.125 0.414 EhK1 23.3 28.2 156.8 1.154 0.506 EhK2 23.5 28.3 154.0 1.126 0.371 ISK0 32.9 40.3 246.6 1.142 1.075 ISK0.2 35.2 42.9 272.7 1.152 0.793 ISK1 32.7 40.0 264.3 1.142 0.923 ISK2 34.2 41.7 268.0 1.148 0.943 PDCK0 22.0 26.6 147.2 1.106 0.279 PDCK0.2 32.1 27.9 153.9 1.132 0.272 PDCK1 23.3 28.1 152.9 1.128 0.411 PDCK2 24.1 29.0 168.8 1.189 0.366 Table 19. Surface roughness and porosity characteristics of wool fabrics loaded with silver nanoparticles Results and Discussion 09-11-2022 67 Sa=surface roughness Sq=root mean square surface roughness St=maximum height between the highest and lowest point Srl= hybrid parameter Svo =free volume available on the textile surface
  • 67. Softness Smoothness Warp Weft Absorbency Fig 36 . Images of wool fabric loaded with silver nanoparticles without lecithin using different methods: (a) untreated; (b) EhK0; (c) ISK0; and (d) PDCK0. Fig 37. Heights histogram of wool samples treated with silver nanoparticles using different loading methods. 09-11-2022 68 Results and Discussion
  • 68. 09-11-2022 69 Fig 38. Schematic representation of a cross-section of the wool fabric loaded Untreated wool fabric Pad dry cure method In situ synthesis
  • 69. 09-11-2022 70 Fig 39 . Roughness characteristics of the wool fibres loaded with silver nanoparticles using different methods. Fig 40. Effects of various modification methods and lecithin concentrations on (a) contact angle and (b) spreading rate.
  • 70. 09-11-2022 71 Fig 41. Correlation between water contact angle and wool fibre roughness Ra (a) and arithmetic mean surface roughness Sa and wool fibre roughness Ra (b) *= exhaustion method Pad dry cure In situ method
  • 71. 09-11-2022 72 Conclusion • Silver nanoparticle on wool surface using exhaustion method creates a surface which is more hydrophobic • Highest value for roughness, porosity, smoothness by in situ method
  • 72. Modificationby Sol- gel technique 09-11-2022 73
  • 73. Objective • To know the self- leaning and hydrophilic property of wool fabrics 09-11-2022 74 Pakdel et al. 2013 Self-cleaning and superhydrophilic wool by TiO2/SiO2 nanocomposite 8
  • 74. Equipments • SEM • X ray Diffractor • Water contact angle meter Methodology Materials • Wool fabric(substrate) • Tetraethylorthosilicate(TEOS)and Titanium tetraisopropoxide (TTIP 97%) (Precursor of SiO2 and TiO2) • HCl and glacial acetic acid (sol preparation) Preparation of Sols Scouring TiO2 and SiO2 Treatment Self cleaning test on fabrics Solid extraction Pad dry cure process Stained with 20l of 12g/l coffee solution and exposed to UV radiation Evaluated based on color removal After adding sodium carbonate solution into solution SiO2 and TiO2 sols Nanoparticles formed a precipitate at the bottom of the beaker Precipitate separated through centrifugation Drying at 700c for 12h 09-11-2022 75
  • 75. TTIP+ Acetic acid+ Distilled Water+ HCl for 2h at 600c Titania sols Silica sols Hydrolysis and condensation of TEOS in water+ HCl(pH= 3) Stirred for 2h and kept overnight at 16h TiO2 and SiO2 Nanocomposites TiO2 + SiO2 Sols on Ti/Si molar percentage ratio (70:30, 50:50,30:70) for 1h Preparation of Sols 09-11-2022 76
  • 76. 09-11-2022 77 Fig. 42 XRD patterns of extracted powders Results and Discussion 25.31
  • 77. 09-11-2022 78 Fig. 43. Coffee stain removal of wool samples: (a) pristine wool; fabric treated with (b) TiO2, (c) TiO2/SiO2 70:30, (d) TiO2/SiO2 50:50, (e) TiO2/SiO2 30:70, and (f) SiO2 Fig. 44. Water droplets on wool samples: (a) pristine wool; wool treated with (b) TiO2, (c) TiO2/SiO2 70:30, (d) TiO2/SiO2 50:50 or 30:70 Fig. 45 Water contact angle on wool samples: (a) pristine wool; fabrics treated with (b) TiO2, (c) TiO2/SiO2 70:30, (d) TiO2/SiO2 50:50, and (e) TiO2/SiO2 30:70.
  • 78. 09-11-2022 79 Fig. 48 SEM images of wool samples: (a) pristine wool; fibres coated with (b) TiO2, (c) TiO2/SiO2 50:50, and (d) TiO2/SiO2 30:70. a c b d
  • 79. • Increasing the concentration of silica, the TiO2/SiO2 nanocomposite showed more capability in decomposing the stains • After applying TiO2/SiO2 50:50 and 30:70 onto a wool fabric, a superhydrophilic surface was obtained even in the absence of UV irradiation 09-11-2022 80 Conclusion
  • 81. Functional Antibacterial Finishing of Woolen Fabrics Using Ultrasound Technology Objective • To enhance the functional antibacterial property of woollen fabrics 09-11-2022 82 Abdelghaffar et al. 2018 9
  • 82. Preparation of Wool/PEG • Coating with PEG by exhaustion merthod using conventional and ultrasound technique • Concentration of PEG: 0-20g/l • CaCl2: 0-3g/l, pH: 4.5 at 600C for 60min, MLR: 50:1 Dyeing modification wool fabric MLR: 50:1, Temp: 600C, 2%(owf) acid dye, pH: 4.5 time : 60min Materials: Wool fabrics • Polyethylene glycol(PEG) • SiO2 nanoparticle • Acid Red 1 • Calcium chloride, citric acid and sodium hypophosphite Bacterial strains: Escherichia coli (ATCC 25922), Staphylococcus aureus (ATCC 33591) Scouring of Wool : 20 min in ultrasound bath, 5g/l non ionic detergent at 400C Ultrasound Equipment: CREST Ultrasonic, TRU-SWEEPTM ultrasonic benchtop cleaner bath Methodology 09-11-2022 83 Preparation of Wool/SiO2NPs and Wool/PEG/SiO2NPs • Crosslinking agent: 50g/l citric acid, 15g/l sodium hypophosphite, 1g/l SiO2NPs for 15 min. • Immersed at 700C for 60 min • Drying at 800C for 5 min and cured at 1500C for 3min Characterization: SEM, FTIR, XRD Testing: Mechanical properties, Fastness testing, Antibacterial test
  • 83. 09-11-2022 84 Fig 47. SEM and EDX of raw wool fabric (a), Wool/PEG (b, c), Wool/SiO2 NPs (d, e) and Wool/PEG/SiO2 NPs (f, g) in ultrasound and conventional techniques Results and Discussion a e d c b f g
  • 84. 09-11-2022 85 Fabric sample Change in tensile strength (%) Contact angle (o) Blank (Raw wool) - 114.7 Wool/SiO2 NPs (CH) 14.73 117.4 Wool/SiO2 NPs (US) 11.30 121.0 Wool/PEG/SiO2 NPs (CH) 30.45 123.9 Wool/PEG/SiO2 NPs (US) 19.40 124.1 Table 20. Mechanical properties of untreated and treated wool fabrics
  • 85. 09-11-2022 86 Fig. 49 Contact angle measurements of raw wool fabric (a), Wool/SiO2 NPs (b, c) and Wool/PEG/SiO2 NPs (d, e) in conventional and ultrasound techniques Fig. 51 Effect of the concentration of calcium chloride on the dyability of wool fabrics Fig. 50. Effect of addition of different concentration of PEG2000 on the dyeability of wool fabrics a b c e d
  • 86. Sample Fastness properties Washing Perspiration Crocking Alkali Acid Dry Wet Light W C P Alt W C P Alt W C P Alt Blank 3 1 4 3 4 2-3 4-5 4 4 3 4-5 4 4 4 5 Wool/SiO2NP s (CH) 3 2-3 4 3 4 2-3 4-5 4 3-4 3 4-5 4 4 3-4 6-7 Wool/SiO2NP s (US) 2-3 2 4 2-3 4 2-3 4-5 4 3-4 2 4-5 4 3-4 2-3 6-7 Wool/PEG/Si O2 NPs (CH) 4 3 4 3 3 2-3 4 4 3-4 3 4-5 4 4 3 6 Wool/PEG/Si O2 NPs (US) 3 2-3 4 3 2-3 3 4 4 3-4 2-3 4-5 3-4 3-4 3 6-7 09-11-2022 87 Where, W: staining on wool, C: staining on cotton, P: staining on polyester, and Alt: alteration (change in colour). Table 21. Fastness properties of dyed untreated and treated wool fabrics by PEG and SiO2 NPs using conventional and ultrasound techniques
  • 87. Sample Reduction of bacterial count (%) Staphylococcus aureus ATCC 33591 Escherichia coli ATCC 25922 1 washing cycle 6 washing cycle 10 washing cycle 1 washing cycle 6 washing cycle 10 washing cycle Blank 0 0 0 0 0 0 Wool/SiO2NPs (CH) 86.7 65.1 64.7 82.6 79.5 71.6 Wool/SiO2NPs (US) 89.2 78.2 74.5 98.6 57.2 51.4 Wool/PEG/SiO2 NPs (CH) 93.4 79.7 76.3 96.4 56.3 56.3 Wool/PEG/SiO2 NPs (US) 97 83.9 79 99.5 63.2 59 Table 22. Percent reduction of standard bacterial strains (American Type Culture Collection) 09-11-2022 88
  • 88. Conclusion 09-11-2022 89 • Impart protective properties against microbial attack to wool fabrics • PEG2000 coating on wool fabrics prior to the treatment with SiO2 NPs has enhanced the antibacterial activity • modification of wool fabrics increases the tensile strength • ultrasound technique leads to improve the dyability of fabrics
  • 89. REFERENCES 1. Abdelghaffar, F., Arafa, A, A. and Kamel, M, M., 2018, Functional antibacterial finishing of Woolen fabrics using Ultrasound Technology. Fibers and Polymers., 19(10): 2103-2111. 2. Ammayappan L 2013, Ecofriendly surface modification of wool fiber for its improved functionality. Asian J. Tex., 3(1): 15-28. 3. Baran, H., Montazer, M., Calvimontes, A. and Dutschk, V., 2013, Surface roughness and wettability of wool fabrics loaded with silver nanoparticles. Tex. Res. J., 1(2):1-9. 4. Haji, A., Ashraf, S., Nasiriboroumand, M. and Lievens, C., 2020, Environmental friendly surface treatment of wool fiber with Plasma and Chitosan for improved coloration with Cochineal and Safflower natural dyes. Fibres and Polymers., 21(4): 743-750. 5. Oliveira, F. R., Fernandes, M., Carneiro, N. and Souto, A. P., 2012, Functionalization of Wool Fabric with Phase-Change Materials Microcapsules after Plasma Surface Modification. J. Applied Polymer Sci., 4(1): 33-38. 6. Pakdel, E., Daud, W, A., and Wang, X., 2013, Self-cleaning and superhydrophilic wool by TiO2/SiO2 nanocomposite. Elsevier., 275(2): 397-402. 7. Pooja, Sharma, E., Fatima., N., 2014, Quality Improvement of Wool Fabric Using Protease Enzyme. Environment and Ecology Res., 2(8):301-310. 8. Pour, R, A. and He, J., 2020, Surface Functionalization of Wool via Microbial-Transglutaminase as Bio-Mordant to improve Dyeability with Madder in the presence of Alum. Coatings., 10(3): 78-82. 9. Rana, S., Mamun, A. A., Biswas, S. and Sourov, R.S., 2017, Surface Modification of Wool Fabric with Chitosan and Gamma Radiation. Manufacturing Sci. & Tech., 4(1):1-10. 10. Shahidi, S., Ghoranneviss, M., Moazzenchi, B., Rashidi, A. and Dorranian, D., 2013, Study of Surface Modification of Wool Fabrics using low temperature plasma, Proceedings of the 3rd International Conference on the Frontiers of Plasma Physics and Technology, pp: 8. 09-11-2022 90

Editor's Notes

  1. The DC magnetron sputtering reactor was used to treat the wool fabrics, and nonpolymerizing reactive gases, such as O2, N2 and Ar were used to modify the wool surface. In the reaction chamber, a sheet of wool fabric was placed on the anode or cathode. Details of samples are shown in Table 1. Before the process started air and old gases had to be pumped out by the vacuum pump, thus almost a vacuum level was created in the reaction chamber. Afterwards, plasma gas was introduced into the reaction chamber. Discharge voltage was 500V, discharge current was 200 mA and the inter-electrode distance was 35 mm. The pressure remained at 0.02 Torr for the entire glow-discharge period.