1. Khaled Abdul Kader El Sayed
Mail Add. / Khaled22080@yahoo.com
Saudi Mob / 00966550093888 Egypt Mob/00201227544298
Resume – Maintenance and Engineering Manager
Petrochemical / BOPP film/PET/PS Extrusion/Thermoforming/Injection/Packaging/Printing
Candidate Details 20 years Gulf industry exp. In different fields
Position Sought :
Plant Manager / Maintenance manager/ Technical manager / project
manager / Engineering manager / Automation manager
Experience : 20 years in different industry in (Saudi Arabia /Emirates /Egypt )
Technical background
-Expert in Automation (PLC/Drives /SCADA/DCS / industrial
Network/upgrading software )
- Hyd./Pneumatic / wear and tear analysis / condition monitoring
- Maintenance Management Systems /Budget / training
Qualification :
BSC Automatic control and measurement instrumentation Engineering
from Faculty of Electronic Engineering /Cairo/Egypt May 1992
Job Category :
All Plastic Field including (BOPP film / Plastic extrusion / Film/
Packaging / Printing/PET /Injection / Thermoforming /Blow molding /
Slitter / Metalizes / ) other industry like Glass /FMGG exp.
JOB OBJECTIVE:
Technical Background
Machines work with
To prove myself dedicated, worthful as a maintenance manager in a
progressive Organization that provides me challenging, innovative work
environment & opportunities to fulfill business profit through thinking
out of the box.
PLC / Drives / Automation/ SCADA / DCS / Profibus Network /
Hyd./ pneumatic / condition monitoring / oracle / great plan
Maintenance system .
- Hand on exp. In Brueckner BOPP lines and its utilities (Atlas/
Kpmaf /Titan /Leam Slitters /GVE &Galileo Metalizer/ Recycle
Erema/ Bonfanti Roll Handling system
- Hand on exp. In Reifenhauser polystyrene extrusion ,ASB PET
machine /Husky injection /Demag injection / Engle
injection /Uniloy Blow molding / Rochleau BM / Illig
Thermoforming / Jhown Brown TF machine /polytype printing /

2. PROFESSIONAL
EXPERIENCE
Vandam Printing
1-From Feb 2013 till now
Plant Engineering Manager for Plastic product Saudi Arabia /
Responsible for the whole plant activities in the filed of Plastic
machines PS extrusion/ PET / Injection/Thermoforming/Printing /Blow
molding Machines . New project engineering /solve all critical problem
of the plant to improve productivities .
2-From Dec 2010 till Feb 2013 /
Maintenance and engineering Manager / in a big Glass forming
company responsible for both hot end and cold end side dealing with
Emhart Glass / Bettorrio Machines .
3- August 2004 Till 15/ 11/2010 :-
Maintenance manager for Al Othman Plastic product company Saudi
Arabia working in the field of polystyrene extrusion sheet /PET/ HDPE
Blow molding / Injection / Thermoforming/ Printing
machines/Packaging, my responsibility was to manage the complete
maintenance dept. to get a smooth running and fulfill they key
performance indicator KPI and reduce the breakdown of the machine by
a proper PM planning and execution , also Prepare Budget to the
management and provide monthly technical reports for the maintenance
dept. performance , also train the maintenance staff to increase their
technical skill
4- June2002 to July 2004 :-
maintenance manager for Dubai poly film (Emirates /Jable Ali) in the
filed of bai oriented polypropylene film packaging plant which is one of
the biggest organization in petrochemical and BOPP film packaging
industry , I was responsible for the complete maintenance dept.
activities / planning /budgeting /training / critical problem long term
solution / upgrading machines / new project in charge
5- Nov. 1998 to June 2002 :-
Chief Electrical dept. in Dubai Poly Film Jable Ali Emirates, for the full
automated BOPP plant Responsibilities:-
Responsible for hardware and software troubleshooting of SCADA
controlled plant with process monitored control system.
To look after all the maintenance activities like periodic checkup,
troubleshooting and preventive maintenance of the field instruments,
panels and motors.
Implementation of necessary modification in software to meet
production needs.

3. Detailed responsibility
:-
Spares planning and procurement of the same.
Involved in the activities for development and execution of AC/ DC
Drives, PLC, SCADA system design and development.
6- from Nov. 1993 to Nov 1998
Shift Maintenance Engineer in Islamic Packaging company (6 October
–Egypt) ,I was Responsible for shift maintenance for complete BOPP
plant including its utilities , I got a big exp. In PLC S5 / Simoreg analog
DC Drives , also working in all shift activities in Mechanical
• Member of Plant Leadership Team.
• Participate in objective setting, plan development and performance
review of plant Performance.
• Initiates, implements, and manages the plant maintenance program
based on best practices in Different l industry, with an emphasis on
planning/scheduling and preventive/predictive maintenance.
• Monitors the use and inventories of spare parts, maintenance supplies,
and equipment and initiates reordering when necessary.
• Maintains and repairs maintenance plant equipment and solve the
critical problems.
• Establishes and maintains a computerized maintenance management
system (CMMS) for tracking work orders spare parts, and maintenance
history of plant equipment (Oracle / Great plane/ Acesss).
• Prepares monthly KPI (key performance indicator) , reports, analyzes
data, and makes recommendations for improving plant Operations and
solving maintenance-related problems.
• Supervises plant maintenance personnel and ensure professional
maintenance task execution
• Ensures that maintenance technicians are adequately trained,
equipped,
and motivated so that the maintenance program can be accomplished in
a safe, timely, and cost-effective manner.
• Communicates regularly with all maintenance technicians, both
individually and as a group, to ensure good two-way
Communication concerning maintenance issues.
• Assists with hiring of maintenance personnel.
• Conducts employee performance reviews based on job descriptions to
determine Competency, knowledge, and contribution of the
maintenance technicians.
• Maintains and updates operating and training manuals for the
maintenance department.
• Ensures that all maintenance technicians are trained on the most
updated version of the Operating procedures SOP ISO 9001 2001 , ISO
14000, HACCP

4. Training courses:-
Achievements :-
• Monitors operation of plant equipment and systems.
• Reviews the operation of plant equipment and systems constantly, to
minimize unplanned downtime, anticipate solve problems in a timely
manner, and to identify opportunities for Improvement.
• Initiates and carries out projects that improve efficiency and/or reduce
operating costs.
• Tracks, analyzes and improves key maintenance parameters such as
asset utilization, maintenance cost, PM compliance, schedule
compliance, etc.
• Maintains safety, health, and environmental policies and procedures.
• Ensures city, country regulations relating to the maintenance
department are met at all times.
• Directs, maintains, and enforces the safety program for the
maintenance department; reviews safety records to uphold standards of
maximum safety for all maintenance technicians.
• Coordinates activities with Plant Operations Departments.
• Communicates directly with the operations department to coordinate
maintenance and repair work in process areas.
• Communicates directly with QA laboratory to ensure effective
participation by maintenance technicians in the implementation of QA
policies and procedures
1- Siemens PLC S7 Programming (Brueckner Germany )
2- Automation /Scada system (Brueckner Germany )
3- Drives control System (Brueckner Germany )
4- Pneumatic Control (Festo Dubai )
5- Hydraulic control system
6- Maintenance planning and scheduling (Saudi Arabia )
7- Maintenance management system (Saudi Arabia /Dubai)
1- 3 BOPP plant in Dubai Project handling till end
2- Reifenhauser Polyestene line installation / commissioning
3- Implement maintenance system SAP/Oracle/GP
4- Upgrading software of the machines to improve
performance and productivity .
5- Improving machine output to increase productivity
6- Create a new added part to machine to improve
performance and safety.
7- Minimize machines break down by correct implantation of
the Preventive maintenance tasks.
8- Set long term solutions adjacent to short term.
References Up on Request
Driving License Dubai /KSA /Egypt driving License holder