“We at InYantra believe in providing end-to-end solution in the manufacturing of PCB Assemblies and Box- Building integration. PCB assembly is our core competence and we are equipped with the latest technology machinery to meet the increasing demands of our current and future customers.”
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2. Introduction
• Manufacturing chlorine is a laborious process with several steps that take time.
• The manufacture and assembly of chlorine should be carried out in a clean environment free of
contaminants.
• This is important to produce good quality panels that have been providing stable service.
• PCB manufacturing processes are briefly described in the following slides.
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4. Designing Electronic Circuit
• With the increasing sophistication of electronic products, the demand for highly complex PCBs is increasing.
• PCBs are now designed intricately with lots of connections and interconnections.
• PCB design is one of the basic steps that must be carefully implemented.
• At the design stage, it is important that the manufacturer and the customer work in hand in hand.
• With technological advances, many PCB design programs have been developed, supporting
and facilitating the work of PCB Designers.
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5. LayoutPrinting
• Once the customer approves the design, the design is printed on any
Photo gloss core transparent sheet
• Generally, laser printers are used to print the chart.
• Ensure that the layout is completely printed on paper. It is recommended
to sample print on plain paper, check for clarity of design
• It is recommended to keep printing unchanged.
• This helps in dry the ink completely.
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6. Preparing Substrate
• Put some heat and pressure on the assembly, and keep it there for some time
• The layout of the PCB will now be attached to the paper and the copper plate
• The paper the chart was printed on should be removed at this point
• The easiest and fastest way to do this is to soak the substrate in water for some time.
• Wait a few minutes and take the substrate out of the water. Remove the sheet from the assembly.
• Paper waste in the pool. Remove leftovers by soaking the pool again in water for a few hours.
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7. Etching & Drilling
• Excimer (UV)
• YAG laser (infrared)
• Carbon dioxide laser
• The purpose of drilling is to remove unnecessary copper traces from the substrate.
• Dip the group in the drilling solution for some time.
• You can rub the plate with a little bit of acetone once the drilling process is complete
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The next step in the PCB manufacturing process is drilling holes. Small to large holes are created to
connect the PCB components using advanced laser engraving techniques, including:-
PCB Assembly Assembly Supplier in India contains only copper plate with PCB layout attached to it.
8. Electroless Copper Deposition
• The critical chemical step in manufacturing PCBs is the chemical
deposition of a very thin layer of copper on the walls of the holes.
• The thickness of the coating is usually kept as 1ml and sometimes it is
set as 0.5ml
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9. Soldermask Applications
Coat the entire plate with a liquid welding mask. The plate is then exposed to high intensity UV rays
Soldermask is implemented to achieve the following:
• Protect copper circles from oxidation, damage and corrosion
• Prevent shortening of welding between components, and maintain circuit isolation during assembly
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10. Assembling
Now, it's time to put all the electronic components on the holes involved in the plate.
The components assembled on the board include:
• Terminals and connectors
• Resistors
• Keys
• Capacitors
• Network components
• Diodes
• Transistors
• Integrated Circuits
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11. PCB Testing
• The prefabricated panels are then dispatched for operation and
electrical tested to ensure optimum performance and quality.
• Various methods like Bed of Nails Test, Rigid Needle adapter, CT
survey test, the flight probe is used to test efficacy, operational
excellence and robust final assembly.
• Each PCB assembly is thoroughly tested against the original
panel data.
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12. Cutting Individual PCBs from the Production Panel
• The final manufacturing stage cuts PCBs from the production
board.
• In general, PCB manufacturers use milling machines or
computer-controlled routers to reduce individual PCBs without
damaging other paintings in the painting.
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13. Final Testing
• A EMS Company in India team of expertise inspectors performs a final inspection of the final assembly.
• Strict examination is done on individual panels to see any obvious defects such as scratches.
And also, across the team assembly is achieved with mechanical drawing.
• In addition, they also verify the board's compliance with the specifications provided by customers.
• In addition to manual scanning, many automatic scanning machines are also used at this stage for
final inspection holographic.
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14. Conclusion
• As you can see on these slides, PCB manufacturing includes several time consuming steps that must
be taken very carefully.
• Any defect in these manufacturing processes will affect the performance, effectiveness and durability
of the final assembly.
• PCBs manufactured after the right manufacturing process will last for a long time, and provide
outstanding performance for many years.
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15. www. inyantra.com
Contact Us
R&D Centre / Sales Office
4th floor, Plexus complex,
I.T.I. Road, Aundh, Pune – 411007
Address
Call
Email ID
Website
+91 8805808887
info@inyantra.com
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