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IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 343
MATHEMATICAL MODEL STUDY ON SOLVENT EXTRACTION OF
CAROTENE FROM CARROT
Sudipta Das1
, Debabrata Bera2
1
M.Tech Student, 2
Assistant Professor, Food Technology, Techno India, West Bengal, India,
beradebabrata@yahoo.co.in
Abstract
Carotenoids are known as provitamin A, while there is an increasing interest in their role as an antioxidants. Anti-cancer activity and
other health benefits provided by β-carotene include the protection against cardiovascular disease and cataract prevention, Carrots
are one of the best sources of β-carotene. In this paper we have studied the influence of particle size, temperature, solvents, solid is to
solvent ratio and extraction time on the extraction yield of β-carotene, and verification of different models and rate kinetics to
establish the extraction mechanism.
Ethanol, pet ether, ethyl acetate & n-hexane are used as solvent and carrot of cubes of equivalent diameter of 1.077±0.134 cm,
0.801±0.1078 cm & 0.508±.0456cm are used for solvent ratios from 1:5 to 1:60. Temperature was varied from 30 to 500
C.
Experimental results better fitted in power law model than Peleg model also it obey Pseudo second order kinetic & Intraparticle
diffusion model. Extent of color extraction is established by Hunter Lab colorimeter.
Index terms- carrot, carotene, solvent extraction, kinetic study, model study
-----------------------------------------------------------------------***----------------------------------------------------------------------
1. INTRODUCTION
Nutraceuticals and functional food ingredients are known to
improve health [1, 2]. Carotenoids are well known for their
antioxidant activity and therefore have a neuroprotective
effect. They are known to have effect against singlet oxygen,
inhibit LDL cholesterol oxidation, control the risk of a range
of different cancers and improve cognitive development [1].
Carrot is one rich source of carotenoids; the reported values
are in the range of 16–38 mg/100 g [3, 4, 5].
Fresh carrots sold in the market are subjected to strict market
polices ,i.e., carrots should meet set standards of size and
shape, and as a result of this, some25% of the carrots produced
never make it to the market. The uncontrollable nature of
carrot production results in a quarter of the harvest to be
regarded as by-product [6].
The aim of this study was to make beneficial pharmaceutical
use of carrot by-product by extracting high-valued carotenoids
from them. Established methods for the extraction of
carotenoids require the use of different organic solvents in
which carrotinoids are soluble [7, 8, 9].
Liquid-liquid extraction of carotenoids using organic solvents
has been reviewed by Quiros & Costa, 2006 [10]. These
organic solvents are regarded as costly, environmentally
hazardous, and require expensive disposal procedures. There
are however several studies pointing at the use of supercritical
carbon dioxide as extraction solvent for carotenoids from
carrots [5, 10, 11]. Ethanol has a relatively low environmental
impact and has a positive net energy balance (NEB) [12, 13]
and is a generally recognized as safe (GRAS) solvent.
Nevertheless, the sustainability of ethanol depends majorly on
the source from which it was produced. Most of them are toxic
and expensive [14]. So another purpose of this study was to
find the appropriate conditions for the extraction of β-carotene
from carrot. The main goals were to study the influence of
temperature, samples treatment, and solvents on the extraction
yield of β-carotene, and to utilize the knowledge for the
establishment of the technology for obtaining biologically
active concentrates of carotenoids made from the rich natural
source-carrot, as well as determination of different kinetic
parameters to justify the extraction mechanism.
2. MATERIALS AND METHODS
2.1 Material
Raw Material Preparation
The carrot sample was collected from local market of Kolkata
and was used for laboratory experiments. These were washed
with distilled water to removed sands and dust particles from
outer surface. Then adherent water was removed by dry cloth.
After peeling the carrot samples were cut into small pieces
with the help of a sharp knife into cubical shapes with
equivalent diameter of 1.077±0.134 cm, 0.801±0.1078 cm &
0.508±.0456cm. These slices were used for carotene
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 344
extraction under different environmental conditions, kinetics
study and physicochemical parameters of raw material except
bulk density in which case raw carrots were used. The solvents
used in these study, were obtained from the Merck India Ltd.
2.2 Methods
2.2.1 Determination of Physical Parameters of Carrot
Sample
The moisture content of carrot was determined
gravimetrically, at 1050
C for 4.5 hr upto constant weight and
Bulk density was measured by sand displacement method. The
color quality of carrot, before and after extraction was
determined by Hunter Lab colorimeter. (Color flex 45/0 spec
photometer).The color of carrot was assessed using a
colorimeter with a CIE standard illuminant C to determine
CIE color space co-ordinates, L*a*b* values. Lightness value
L* indicates how dark /light the sample is (varying from 0-
black to 100-white), a* is a measure of greenness/redness,
(varying from -60 to +60) and b* is the grade of blueness /
yellowness (also varying from -60 to +60). The polar co-
ordinate chroma or saturation, c* is an indication of how dull /
vivid the product is (ranging from 0-60), which can be
calculated from the L*a* and b* cartesian co-ordinate by the
expression
C* = (a*2
+b*2
)0.5
………………………… (1)
The total color difference (TCD) or ∆E [15] was the
parameter considered for the overall color difference
evaluation between raw carrot and carrot after solvent
extraction.
TCD = (∆L2
+∆a2
+∆b2
)0.5
………………. (2)
The colorimeter was calibrated against standard white
reference tiles. Samples were placed in a glass Petri dish and
color measurements were done in triplicate. Changes in the
individual color parameters of carrot before and after
extraction were calculated as
∆L= (L-L0); ∆a= (a-a0); ∆b= (b-b0)
Where, +a is redness, -a is greenness, +b is yellowness, and -b
is blueness (Minolta, 1999). L0, a0 and b0 are the color values
for fresh carrots, while L, a and b are the color values in carrot
after extraction.
2.2.2 Extraction Conditions.
The extraction yield of carotenes was observed at different
temperatures (30°C, 40°C, and 50°C) using ethanol , 2-
propanol, pet ether and n-hexane. Initially, 18 gm of carrot
slices were added to different solvents at different solid to
liquid ratio, (1:5), (1:10), (1:15), (1:20), (1:30), (1:40),(1:50)
and(1:60). Carrot slices were extracted in water bath (30°C,
40°C, 50°C), shaking every 10 min, and 5 ml sample was
taken after a certain time interval for carotene concentration
measurement by spectrophotometer.
2.2.3 Assay Method of Carotenes.
The β-carotene content in the organic solvents after extraction
was determined spectrophotometrically at the wavelength of
450 nm .The concentration of carotenes expressed as β-
carotene content (g/100 ml) was calculated using the response
factors as follows [9]:
β-carotene = (A × d × V) / (E1%
1cm× w)… …….(3)
Where:
A – Absorbency
d – Dilution.
E1%
1cm– Coefficient of absorbency of organic solvent
w – Weight of sample (g)
V – Volume (ml)
2.2.5 Kinetic Models Study
Power law model is used for the diffusion of an active agent
through non-swelling devices and is described by equation:
q = B . tn
……………4)
Where B is a constant incorporating the characteristics of the
carrier–active agent system and n is the diffusion exponent.
For the extraction from vegetable material, the diffusion
exponent is less than 1 (n<1) [16].
The hyperbolic model is known also as Peleg model, 1988
[17] was proposed for the description of moisture sorption
curves. The mathematical expression of this model is given by
equation:
q=K1t / (1+K2t) ……….(5)
Where K1 and K2 are parameters of the hyperbolic model The
equation 5 was used to model the experimental data obtained
for resinoid extraction from aerial parts of St. John’swort and
for total polyphenols extraction from soybeans [18, 19].
Weibull’s equation can be also applied for plant extraction in
the following form:
q = 1-exp(-( ………… (6)
Where δ is the scale parameter, which is related to the
reciprocal of the extraction rate constant and m is the shape
parameter. If m<1, as in the case of extraction, the curve is
parabolic with a high initial slope followed by an exponential
shape [16].
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 345
The pseudo second-order equation is also based on the
desorption capacity of the solid phase [20]. The integrated
form of the equation is
1/(qe-qt) = 1/qe+ k2t
Here, k2 is the second–order rate constant. The linear form of
the Equation is
t / qt= 1/h + (1 / qe)t ……… (7)
Where h = k2.qe2 can be regarded as the initial sorption rate.
If the pseudo second–order kinetics is applicable, the plot of
t/qt versus t gives a linear relationship, which allows
computation of qe, k2 values.
The Intraparticle diffusion model was considered in order to
determine the participation of this process in the desorption of
carotene from carrot. According to this model, the plot of
desorped amount (qt), versus the square root of time (t0.5
)
should be linear if intraparticle diffusion is involved in the
overall desorption mechanism. Further-more, if this line
passes through the origin then the intra particle diffusion is the
rate-controlling step of the process. The initial rate of intra
particle diffusion, Kd, can be calculated in the following way
(Slovak Technical standard 1986) [21].
qt=Kdt0.5
………………….. (8)
Where qt is the amount of carotene on the surface of the carrot
at time t (mgg−1
), Kd is the intra-particle rate constant
(mg(gmin0.5)−1
) and t is the time (min).
3. RESULTS AND DISCUSSIONS
3.1 Effect of Particle Size and Solvent
Four different solvents were used to evaluate their extraction
efficiency. All these solvents were used for three different
particle sizes of equivalent diameter 1.077±0.134 cm,
0.801±0.1078 cm & 0.508±.0456cm. The β-carotene
extraction capacity of n-hexane, ethyl acetate and petroleum
ether and ethanol is presented in Table: 1.
Where we can see that the highest extraction yield is obtained
when ethanol is used as solvent and when particle size is
0.508±0.0456cm. So, farther experiments were carried out
using particle size with equivalent diameter 0.508±0.0456cm
and ethanol as solvent.
Extraction of beta-carotene is a mass transfer phenomenon
from carrot to organic solvent. Mass transfer rate and amount
of extraction depends on the surface area. Particles of same
mass with smaller particle size have higher surface area. So,
carrot pieces with smaller equivalent diameter are more
efficient for beta-carotene extraction.
In general, carotenoids are hydrophobic molecules and thus
are soluble only in organic solvents, having only limited
solubility in water. Presence of hydroxyl groups at the end
groups causes the carotenoid to become more polar, affecting
its solubility in various organic solvents. Raw carrot contains
about 87% moisture. N-hexane is most non polar among four
solvents used in this experiment. Due to antagonistic nature
with water it is not properly distributed into the carrot cubes.
So extraction efficiency of n-hexane is minimum. On the other
hand ethanol is polar and it is properly distributed inside the
carrot cubes. Beta carotene thus extracted more in ethanol
form the inner matrix of carrot.
Carotenoids are soluble in polar solvents, including edible fats
and oils. Because carotenoids are liposoluble, they are usually
extracted from the plant sources with organic solvents [22].
The samples can contain large amounts of water; water-
miscible organic solvents such as ethanol are also used. One of
the problems is the elimination of the residual solvents to
obtain a safe extract; this can be avoided by using food grade
solvents such as ethanol. Calvo et al., 2007 found that the
yield of each (α & β) carotene from peel powder of tomatoes
was noticeably higher with extraction performed with ethanol
than with that using ethyl acetate [23].
3.2 Effect of Solid / Solvent Ratio
For this experiment solid-solvent ratio was varied from 1:5 to
1:60 at 300
C. Figure 1 shows that, the amount of β-carotene
extracted increases with solid to solvent ratio up to 1:40 and
then it varies little. So, next experiments were carried out
using solid-solvent ratio of 1:40.Extraction rate and amount of
extraction depend on concentration gradient between carrot
particles and organic solvents. Concentration gradients of
carotene increased with increase in solid-solvent ratio and
hence extraction amount increased up to 1:40.
Fig- 1: Amount of beta-carotene extracted from carrot in
ethanol at different solid/liquid ratios (30°C)
0
2
4
6
8
10
12
14
16
18
-100 0 100 200 300 400
q(mg/100gm)
t(min)
carotene content at different (solid:solvent)
1:5
1:10
1:15
1:20
1:30
1:40
1:50
0.083333333
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 346
From figure: 1 we can conclude that when the solid to solvent
ratio is increased, the amount of carotene extracted increases
also& the highest extraction yield is obtained when solid and
solvent ratio is (1:40).
3.3 Effect of Temperature
The effect of temperature on the β-carotene extraction is
presented in figure: 2. β-carotene extraction was increased
from 300
C to 400
C and then it decreased at 500
C. At 40°C, the
yield of β-carotene was 16.625 mg/100 g.
Fig-2: Amount of beta-carotene extracted from carrot in
ethanol at 30o
C, 40o
C, and 50o
C (solid/liquid ratio: 1/40)
At 40°C, the extraction yield of carotenes was found to be
high after 10 min of extraction, which can be explained by a
good release of carotenes from the disturbed texture of the
carrot at 40°C.At 40°C, the extraction maximum was found
after the fourth hour of extraction. After this time, the
extraction yield of β-carotene decreased. The extraction was
almost the same as the result of the degradation and loss of
carotenes. Naturally, β-carotene exists in the all-trans form.
After processing, some part of all-trans form is converted into
its different cis-isomers [24]. Calvo et al. (2007) state, that in
the extractions performed with ethanol at 50°C, the yield of
lycopene and its isomers was lower than 50°C, that could
indicate an extensive isomerisation at the high temperature
with ethanol, but the oxidative degradation being the
predominant reaction [23].
Optimal time for the best extraction of carotenes seems to be 4
to 5 h, depending on the treatment of the sample; at lower
temperatures (40°C) and with fresh samples, a longer time
(minimum 5 h) is needed for the extraction Calvo et al. (2007)
[23]. Rafajlovska et al. (2007) showed that the increase of
temperature positively influences the mass transfer processes
[25]. The increased color yields also result from the changes in
the cellular structure of the biological matrix. On the other
hand, the increase of the extraction temperature may cause
raw material browning. Due to this circumstance, it is required
to establish the optimal extraction temperature.
The processing of foods involves changes in the structural
integrity of the matrix which produces both negative (loss of
carotenoids due to oxidation) and positive (increased
bioavailability) effects [26]. Light, heat etc. promote
isomerisation of carotenoids. Oxidative degradation, the
principal cause of extensive losses of carotenoids, depends on
the availability of oxygen and is stimulated by factors such as
light.
3.4 Kinetic Models Study
The calculated parameters for the empirical model with two
exponential equations are presented in table: 2.The correlation
coefficient is high in all experiments (0.91-0.99)(except Peleg
model) yield for β-carotene extraction versus calculated
extraction yield using the Power law, Pseudo second order and
Intraparticle diffusion model at different extraction
temperatures. It can be observed that a good agreement exit
between experimental and calculated data.
The calculated parameters for the power law model (eq. 4) are
presented in table: 2. The correlation coefficient is also high in
all the experiments (0.97-0.99), which implies that this model
also fit also well with the experimental data. The figure: 3
corroborate also this conclusion. The calculated parameters for
the Peleg model (eq. 5) are presented in table 2. For the Peleg
model, the correlation coefficient is not high in all
experiments (0.668-896) which that there is not good
agreement between experimental and calculated data. The
calculated parameters for the Weibull’s equation (eq. 6) are
presented in table: 2. For the Weibull’s equation, the
correlation coefficient is not so high in all experiments (0.91-
0.95).
Fig- 3: Correlation between experimental values of extraction
yield for beta-carotene extraction versus calculated extraction
yield using power low model at 40o
C .
0
2
4
6
8
10
12
14
16
18
0 100 200 300 400
q(mg/100gm)
t(min)
carotene content at 30oC,40oC&50oC
3
0
y = 0.9828x
R2
= 0.9608
0
2
4
6
8
10
12
14
16
18
0 5 10 15 20
q-experimental value
q-calculatedvalue
Pow er law model
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 347
Fig- 4: Correlation between experimental values of extraction
yield for ß- carotene extraction versus calculated extraction
yield using intra particle diffusion model at 400
C.
Table- 1 The amount of β-carotene extracted from carrot in
different solvents (temperature: 30o
C, solid/liquid ratio: 1/5
and extraction time: 5 hrs)
Table- 2 Different model equation, model parameter for different empirical model at 30O
C, 40o
C and 50o
C
Power law model
Temperature
(0
C)
Model equation Model parameter R²
B(min-n
) n
30 q=3.025t0.214
3.025 0.214 0.97
40 q=4.982t0.194
4.982 0.194 0.98
50 q=1.944t0.289
1.944 0.289 0.99
Peleg model
Temperature(0
C) Model equation Model parameter R²
K1(min-1
) K2(min-1
)
30 q=(1.64t)/(1+0.197t) 1.64 0.197 0.668
40 q=(2.597t)/(1+0.21t) 2.597 0.21 0.756
50 q=(0.82t)/(1+0.102t) 0.82 0.102 0.896
Weinbull,
s model
Temperature(0
C) Model parameter R²
m δ[min-1
]
30 0.436 38.27 0.91
40 0.35 41.93 0.95
50 0.521 50.70 0.94
Intraparticle diffusion model
Temperature(0
C) Model equation Model parameter
Kd(mg(gmin0.5)−1
)
30 qt=2.09t0.5
2.099
40 qt=3.09t0.5
3.09
50 qt=1.31t0.5
1.31
Psuedo second order model
y = 0.998x
R² = 0.920
0
2
4
6
8
10
12
14
16
18
0 5 10 15 20
q-calculatedvalue
q-experimental value
Intra particle
diffussion model
qeq values of particle with equivalent diameter (cm)
(mg/100g)
Solvent 1.077±0.134 0.801±0.1078 0.508±.0456
Ethanol 1.229 2.256 2.473
Pet ether 0.522 0.854 1.192
n-hexane 0.279 0.958 1.148
Ethyl
acetate
0.886 1.129 1.153
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 348
Temperature(0
C) Model equation qe K2 R²
30 1/(10.64-qt)=0.094+(4.29x10-³
t) 10.64 4.29x10-3
0.99
40 1/(15.38-qt)=0.065+(3.49x10-³
t) 15.38 3.49x10-3
0.99
50 1/(9.8-qt)=0.102+(4.24x10-³
t) 9.8 4.24x10-3
0.99
Table- 3: The color difference between original sample and sample extracted at 30o
C.40o
C&50o
C
Raw/Extracted L a b ∆E C
Original 55.18 23.9 23.04 33.44
30o
C 34.08 9.91 12.49 ±24.34 15.94
40o
C 47.49 6.4 10.5 ±28.58 12.30
50o
C 50.12 10.91 14.49 ±22.04 18.14
Fig- 5 Correlation between experimental values versus
calculated values of pseudo second order model at 40o
C
(solid/liquid ratio: 1/40)
Figure: 3-5 shows the correlation between experimental values
of extraction yield of β-carotene versus calculated extraction
yield of different models. A good agreement between
experimental and calculated data can be observed. The
calculated parameters for the Intra particle diffusion and
Pseudo second order are presented in table: 2.
3.5 Hunter Lab Colorimeter Studies
The colour was measured by Hunter Lab colorimeter. The
colour difference (ΔE) between raw carrot and carrot after
solvent extraction indicates the extent of β–carotene
extraction. Table 3 indicates that the ∆E value is maximum at
400
C and lowest extraction occurred at50o
C.
CONCLUSIONS
An experimental study of β-carotene batch extraction from
carrot under different experimental conditions was performed.
The influence of different extraction conditions was also
studied. The best solvent for β-carotene extraction was
ethanol. The extraction yield increases with the increase of the
solvent/solid ratio and with temperature. The empirical models
tested showed a good agreement between experimental and
calculated data, for all the models with high linear correlation
coefficient (R2
> 0.91) except Peleg.
We can conclude that the temperature, increased up to 40°C,
positively influences the extraction yield of carotenes from
carrot, however, for the technology of carrot processing we
recommend to use lower temperatures of approximately 30–
40°C. Ethanol is a more suitable solvent in terms of the
carotenes yield as compared to other solvents. The described
model technology for obtaining carotenoids can be modified
(temperature of extraction, more-stages extraction). Besides
carotenoids concentrate, another interesting by-product gained
is dietary fiber, with excellent water binding capacity, which
can be therefore used for functional foods production (as bread
or pastry supplement).
ABBREVIATIONS
B - Parameter of power low model [min-n
]
K1 - parameter of the hyperbolic model; extraction rate at the
very beginning [min-1
];
K2 - parameter of the hyperbolic model; constant related to
the maximum extraction yield [min-1
];
n - Diffusional exponent of the power law model;
m - Shape parameter of the Weinbull’s equation
q - Extraction yield (qt / qe)
t - Time [min]
qt- Amount of extracted carotene at any time.
y = 1.025x
R² = 0.991
0
2
4
6
8
10
12
14
16
18
20
0 5 10 15 20
q-calculatedvalue
q-experimental value
psuedo second order model
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 349
qe- Amount of carotene when equilibrium reached.
δ- Scale parameter of the Weinbull’s equation [min-1
]
R² -Coefficient of determination
qeq- Equivalent diameter of carrot cubes.
Kd -The intra-particle rate constant (mg(gmin0.5
)−1
)
ACKNOWLEDGEMENTS
Authors gratefully acknowledge TIFAC-CORE for financial
support & Techno India for infrastructural facilities.
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Mathematical model study on solvent extraction of

  • 1. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 343 MATHEMATICAL MODEL STUDY ON SOLVENT EXTRACTION OF CAROTENE FROM CARROT Sudipta Das1 , Debabrata Bera2 1 M.Tech Student, 2 Assistant Professor, Food Technology, Techno India, West Bengal, India, beradebabrata@yahoo.co.in Abstract Carotenoids are known as provitamin A, while there is an increasing interest in their role as an antioxidants. Anti-cancer activity and other health benefits provided by β-carotene include the protection against cardiovascular disease and cataract prevention, Carrots are one of the best sources of β-carotene. In this paper we have studied the influence of particle size, temperature, solvents, solid is to solvent ratio and extraction time on the extraction yield of β-carotene, and verification of different models and rate kinetics to establish the extraction mechanism. Ethanol, pet ether, ethyl acetate & n-hexane are used as solvent and carrot of cubes of equivalent diameter of 1.077±0.134 cm, 0.801±0.1078 cm & 0.508±.0456cm are used for solvent ratios from 1:5 to 1:60. Temperature was varied from 30 to 500 C. Experimental results better fitted in power law model than Peleg model also it obey Pseudo second order kinetic & Intraparticle diffusion model. Extent of color extraction is established by Hunter Lab colorimeter. Index terms- carrot, carotene, solvent extraction, kinetic study, model study -----------------------------------------------------------------------***---------------------------------------------------------------------- 1. INTRODUCTION Nutraceuticals and functional food ingredients are known to improve health [1, 2]. Carotenoids are well known for their antioxidant activity and therefore have a neuroprotective effect. They are known to have effect against singlet oxygen, inhibit LDL cholesterol oxidation, control the risk of a range of different cancers and improve cognitive development [1]. Carrot is one rich source of carotenoids; the reported values are in the range of 16–38 mg/100 g [3, 4, 5]. Fresh carrots sold in the market are subjected to strict market polices ,i.e., carrots should meet set standards of size and shape, and as a result of this, some25% of the carrots produced never make it to the market. The uncontrollable nature of carrot production results in a quarter of the harvest to be regarded as by-product [6]. The aim of this study was to make beneficial pharmaceutical use of carrot by-product by extracting high-valued carotenoids from them. Established methods for the extraction of carotenoids require the use of different organic solvents in which carrotinoids are soluble [7, 8, 9]. Liquid-liquid extraction of carotenoids using organic solvents has been reviewed by Quiros & Costa, 2006 [10]. These organic solvents are regarded as costly, environmentally hazardous, and require expensive disposal procedures. There are however several studies pointing at the use of supercritical carbon dioxide as extraction solvent for carotenoids from carrots [5, 10, 11]. Ethanol has a relatively low environmental impact and has a positive net energy balance (NEB) [12, 13] and is a generally recognized as safe (GRAS) solvent. Nevertheless, the sustainability of ethanol depends majorly on the source from which it was produced. Most of them are toxic and expensive [14]. So another purpose of this study was to find the appropriate conditions for the extraction of β-carotene from carrot. The main goals were to study the influence of temperature, samples treatment, and solvents on the extraction yield of β-carotene, and to utilize the knowledge for the establishment of the technology for obtaining biologically active concentrates of carotenoids made from the rich natural source-carrot, as well as determination of different kinetic parameters to justify the extraction mechanism. 2. MATERIALS AND METHODS 2.1 Material Raw Material Preparation The carrot sample was collected from local market of Kolkata and was used for laboratory experiments. These were washed with distilled water to removed sands and dust particles from outer surface. Then adherent water was removed by dry cloth. After peeling the carrot samples were cut into small pieces with the help of a sharp knife into cubical shapes with equivalent diameter of 1.077±0.134 cm, 0.801±0.1078 cm & 0.508±.0456cm. These slices were used for carotene
  • 2. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 344 extraction under different environmental conditions, kinetics study and physicochemical parameters of raw material except bulk density in which case raw carrots were used. The solvents used in these study, were obtained from the Merck India Ltd. 2.2 Methods 2.2.1 Determination of Physical Parameters of Carrot Sample The moisture content of carrot was determined gravimetrically, at 1050 C for 4.5 hr upto constant weight and Bulk density was measured by sand displacement method. The color quality of carrot, before and after extraction was determined by Hunter Lab colorimeter. (Color flex 45/0 spec photometer).The color of carrot was assessed using a colorimeter with a CIE standard illuminant C to determine CIE color space co-ordinates, L*a*b* values. Lightness value L* indicates how dark /light the sample is (varying from 0- black to 100-white), a* is a measure of greenness/redness, (varying from -60 to +60) and b* is the grade of blueness / yellowness (also varying from -60 to +60). The polar co- ordinate chroma or saturation, c* is an indication of how dull / vivid the product is (ranging from 0-60), which can be calculated from the L*a* and b* cartesian co-ordinate by the expression C* = (a*2 +b*2 )0.5 ………………………… (1) The total color difference (TCD) or ∆E [15] was the parameter considered for the overall color difference evaluation between raw carrot and carrot after solvent extraction. TCD = (∆L2 +∆a2 +∆b2 )0.5 ………………. (2) The colorimeter was calibrated against standard white reference tiles. Samples were placed in a glass Petri dish and color measurements were done in triplicate. Changes in the individual color parameters of carrot before and after extraction were calculated as ∆L= (L-L0); ∆a= (a-a0); ∆b= (b-b0) Where, +a is redness, -a is greenness, +b is yellowness, and -b is blueness (Minolta, 1999). L0, a0 and b0 are the color values for fresh carrots, while L, a and b are the color values in carrot after extraction. 2.2.2 Extraction Conditions. The extraction yield of carotenes was observed at different temperatures (30°C, 40°C, and 50°C) using ethanol , 2- propanol, pet ether and n-hexane. Initially, 18 gm of carrot slices were added to different solvents at different solid to liquid ratio, (1:5), (1:10), (1:15), (1:20), (1:30), (1:40),(1:50) and(1:60). Carrot slices were extracted in water bath (30°C, 40°C, 50°C), shaking every 10 min, and 5 ml sample was taken after a certain time interval for carotene concentration measurement by spectrophotometer. 2.2.3 Assay Method of Carotenes. The β-carotene content in the organic solvents after extraction was determined spectrophotometrically at the wavelength of 450 nm .The concentration of carotenes expressed as β- carotene content (g/100 ml) was calculated using the response factors as follows [9]: β-carotene = (A × d × V) / (E1% 1cm× w)… …….(3) Where: A – Absorbency d – Dilution. E1% 1cm– Coefficient of absorbency of organic solvent w – Weight of sample (g) V – Volume (ml) 2.2.5 Kinetic Models Study Power law model is used for the diffusion of an active agent through non-swelling devices and is described by equation: q = B . tn ……………4) Where B is a constant incorporating the characteristics of the carrier–active agent system and n is the diffusion exponent. For the extraction from vegetable material, the diffusion exponent is less than 1 (n<1) [16]. The hyperbolic model is known also as Peleg model, 1988 [17] was proposed for the description of moisture sorption curves. The mathematical expression of this model is given by equation: q=K1t / (1+K2t) ……….(5) Where K1 and K2 are parameters of the hyperbolic model The equation 5 was used to model the experimental data obtained for resinoid extraction from aerial parts of St. John’swort and for total polyphenols extraction from soybeans [18, 19]. Weibull’s equation can be also applied for plant extraction in the following form: q = 1-exp(-( ………… (6) Where δ is the scale parameter, which is related to the reciprocal of the extraction rate constant and m is the shape parameter. If m<1, as in the case of extraction, the curve is parabolic with a high initial slope followed by an exponential shape [16].
  • 3. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 345 The pseudo second-order equation is also based on the desorption capacity of the solid phase [20]. The integrated form of the equation is 1/(qe-qt) = 1/qe+ k2t Here, k2 is the second–order rate constant. The linear form of the Equation is t / qt= 1/h + (1 / qe)t ……… (7) Where h = k2.qe2 can be regarded as the initial sorption rate. If the pseudo second–order kinetics is applicable, the plot of t/qt versus t gives a linear relationship, which allows computation of qe, k2 values. The Intraparticle diffusion model was considered in order to determine the participation of this process in the desorption of carotene from carrot. According to this model, the plot of desorped amount (qt), versus the square root of time (t0.5 ) should be linear if intraparticle diffusion is involved in the overall desorption mechanism. Further-more, if this line passes through the origin then the intra particle diffusion is the rate-controlling step of the process. The initial rate of intra particle diffusion, Kd, can be calculated in the following way (Slovak Technical standard 1986) [21]. qt=Kdt0.5 ………………….. (8) Where qt is the amount of carotene on the surface of the carrot at time t (mgg−1 ), Kd is the intra-particle rate constant (mg(gmin0.5)−1 ) and t is the time (min). 3. RESULTS AND DISCUSSIONS 3.1 Effect of Particle Size and Solvent Four different solvents were used to evaluate their extraction efficiency. All these solvents were used for three different particle sizes of equivalent diameter 1.077±0.134 cm, 0.801±0.1078 cm & 0.508±.0456cm. The β-carotene extraction capacity of n-hexane, ethyl acetate and petroleum ether and ethanol is presented in Table: 1. Where we can see that the highest extraction yield is obtained when ethanol is used as solvent and when particle size is 0.508±0.0456cm. So, farther experiments were carried out using particle size with equivalent diameter 0.508±0.0456cm and ethanol as solvent. Extraction of beta-carotene is a mass transfer phenomenon from carrot to organic solvent. Mass transfer rate and amount of extraction depends on the surface area. Particles of same mass with smaller particle size have higher surface area. So, carrot pieces with smaller equivalent diameter are more efficient for beta-carotene extraction. In general, carotenoids are hydrophobic molecules and thus are soluble only in organic solvents, having only limited solubility in water. Presence of hydroxyl groups at the end groups causes the carotenoid to become more polar, affecting its solubility in various organic solvents. Raw carrot contains about 87% moisture. N-hexane is most non polar among four solvents used in this experiment. Due to antagonistic nature with water it is not properly distributed into the carrot cubes. So extraction efficiency of n-hexane is minimum. On the other hand ethanol is polar and it is properly distributed inside the carrot cubes. Beta carotene thus extracted more in ethanol form the inner matrix of carrot. Carotenoids are soluble in polar solvents, including edible fats and oils. Because carotenoids are liposoluble, they are usually extracted from the plant sources with organic solvents [22]. The samples can contain large amounts of water; water- miscible organic solvents such as ethanol are also used. One of the problems is the elimination of the residual solvents to obtain a safe extract; this can be avoided by using food grade solvents such as ethanol. Calvo et al., 2007 found that the yield of each (α & β) carotene from peel powder of tomatoes was noticeably higher with extraction performed with ethanol than with that using ethyl acetate [23]. 3.2 Effect of Solid / Solvent Ratio For this experiment solid-solvent ratio was varied from 1:5 to 1:60 at 300 C. Figure 1 shows that, the amount of β-carotene extracted increases with solid to solvent ratio up to 1:40 and then it varies little. So, next experiments were carried out using solid-solvent ratio of 1:40.Extraction rate and amount of extraction depend on concentration gradient between carrot particles and organic solvents. Concentration gradients of carotene increased with increase in solid-solvent ratio and hence extraction amount increased up to 1:40. Fig- 1: Amount of beta-carotene extracted from carrot in ethanol at different solid/liquid ratios (30°C) 0 2 4 6 8 10 12 14 16 18 -100 0 100 200 300 400 q(mg/100gm) t(min) carotene content at different (solid:solvent) 1:5 1:10 1:15 1:20 1:30 1:40 1:50 0.083333333
  • 4. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 346 From figure: 1 we can conclude that when the solid to solvent ratio is increased, the amount of carotene extracted increases also& the highest extraction yield is obtained when solid and solvent ratio is (1:40). 3.3 Effect of Temperature The effect of temperature on the β-carotene extraction is presented in figure: 2. β-carotene extraction was increased from 300 C to 400 C and then it decreased at 500 C. At 40°C, the yield of β-carotene was 16.625 mg/100 g. Fig-2: Amount of beta-carotene extracted from carrot in ethanol at 30o C, 40o C, and 50o C (solid/liquid ratio: 1/40) At 40°C, the extraction yield of carotenes was found to be high after 10 min of extraction, which can be explained by a good release of carotenes from the disturbed texture of the carrot at 40°C.At 40°C, the extraction maximum was found after the fourth hour of extraction. After this time, the extraction yield of β-carotene decreased. The extraction was almost the same as the result of the degradation and loss of carotenes. Naturally, β-carotene exists in the all-trans form. After processing, some part of all-trans form is converted into its different cis-isomers [24]. Calvo et al. (2007) state, that in the extractions performed with ethanol at 50°C, the yield of lycopene and its isomers was lower than 50°C, that could indicate an extensive isomerisation at the high temperature with ethanol, but the oxidative degradation being the predominant reaction [23]. Optimal time for the best extraction of carotenes seems to be 4 to 5 h, depending on the treatment of the sample; at lower temperatures (40°C) and with fresh samples, a longer time (minimum 5 h) is needed for the extraction Calvo et al. (2007) [23]. Rafajlovska et al. (2007) showed that the increase of temperature positively influences the mass transfer processes [25]. The increased color yields also result from the changes in the cellular structure of the biological matrix. On the other hand, the increase of the extraction temperature may cause raw material browning. Due to this circumstance, it is required to establish the optimal extraction temperature. The processing of foods involves changes in the structural integrity of the matrix which produces both negative (loss of carotenoids due to oxidation) and positive (increased bioavailability) effects [26]. Light, heat etc. promote isomerisation of carotenoids. Oxidative degradation, the principal cause of extensive losses of carotenoids, depends on the availability of oxygen and is stimulated by factors such as light. 3.4 Kinetic Models Study The calculated parameters for the empirical model with two exponential equations are presented in table: 2.The correlation coefficient is high in all experiments (0.91-0.99)(except Peleg model) yield for β-carotene extraction versus calculated extraction yield using the Power law, Pseudo second order and Intraparticle diffusion model at different extraction temperatures. It can be observed that a good agreement exit between experimental and calculated data. The calculated parameters for the power law model (eq. 4) are presented in table: 2. The correlation coefficient is also high in all the experiments (0.97-0.99), which implies that this model also fit also well with the experimental data. The figure: 3 corroborate also this conclusion. The calculated parameters for the Peleg model (eq. 5) are presented in table 2. For the Peleg model, the correlation coefficient is not high in all experiments (0.668-896) which that there is not good agreement between experimental and calculated data. The calculated parameters for the Weibull’s equation (eq. 6) are presented in table: 2. For the Weibull’s equation, the correlation coefficient is not so high in all experiments (0.91- 0.95). Fig- 3: Correlation between experimental values of extraction yield for beta-carotene extraction versus calculated extraction yield using power low model at 40o C . 0 2 4 6 8 10 12 14 16 18 0 100 200 300 400 q(mg/100gm) t(min) carotene content at 30oC,40oC&50oC 3 0 y = 0.9828x R2 = 0.9608 0 2 4 6 8 10 12 14 16 18 0 5 10 15 20 q-experimental value q-calculatedvalue Pow er law model
  • 5. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 347 Fig- 4: Correlation between experimental values of extraction yield for ß- carotene extraction versus calculated extraction yield using intra particle diffusion model at 400 C. Table- 1 The amount of β-carotene extracted from carrot in different solvents (temperature: 30o C, solid/liquid ratio: 1/5 and extraction time: 5 hrs) Table- 2 Different model equation, model parameter for different empirical model at 30O C, 40o C and 50o C Power law model Temperature (0 C) Model equation Model parameter R² B(min-n ) n 30 q=3.025t0.214 3.025 0.214 0.97 40 q=4.982t0.194 4.982 0.194 0.98 50 q=1.944t0.289 1.944 0.289 0.99 Peleg model Temperature(0 C) Model equation Model parameter R² K1(min-1 ) K2(min-1 ) 30 q=(1.64t)/(1+0.197t) 1.64 0.197 0.668 40 q=(2.597t)/(1+0.21t) 2.597 0.21 0.756 50 q=(0.82t)/(1+0.102t) 0.82 0.102 0.896 Weinbull, s model Temperature(0 C) Model parameter R² m δ[min-1 ] 30 0.436 38.27 0.91 40 0.35 41.93 0.95 50 0.521 50.70 0.94 Intraparticle diffusion model Temperature(0 C) Model equation Model parameter Kd(mg(gmin0.5)−1 ) 30 qt=2.09t0.5 2.099 40 qt=3.09t0.5 3.09 50 qt=1.31t0.5 1.31 Psuedo second order model y = 0.998x R² = 0.920 0 2 4 6 8 10 12 14 16 18 0 5 10 15 20 q-calculatedvalue q-experimental value Intra particle diffussion model qeq values of particle with equivalent diameter (cm) (mg/100g) Solvent 1.077±0.134 0.801±0.1078 0.508±.0456 Ethanol 1.229 2.256 2.473 Pet ether 0.522 0.854 1.192 n-hexane 0.279 0.958 1.148 Ethyl acetate 0.886 1.129 1.153
  • 6. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 348 Temperature(0 C) Model equation qe K2 R² 30 1/(10.64-qt)=0.094+(4.29x10-³ t) 10.64 4.29x10-3 0.99 40 1/(15.38-qt)=0.065+(3.49x10-³ t) 15.38 3.49x10-3 0.99 50 1/(9.8-qt)=0.102+(4.24x10-³ t) 9.8 4.24x10-3 0.99 Table- 3: The color difference between original sample and sample extracted at 30o C.40o C&50o C Raw/Extracted L a b ∆E C Original 55.18 23.9 23.04 33.44 30o C 34.08 9.91 12.49 ±24.34 15.94 40o C 47.49 6.4 10.5 ±28.58 12.30 50o C 50.12 10.91 14.49 ±22.04 18.14 Fig- 5 Correlation between experimental values versus calculated values of pseudo second order model at 40o C (solid/liquid ratio: 1/40) Figure: 3-5 shows the correlation between experimental values of extraction yield of β-carotene versus calculated extraction yield of different models. A good agreement between experimental and calculated data can be observed. The calculated parameters for the Intra particle diffusion and Pseudo second order are presented in table: 2. 3.5 Hunter Lab Colorimeter Studies The colour was measured by Hunter Lab colorimeter. The colour difference (ΔE) between raw carrot and carrot after solvent extraction indicates the extent of β–carotene extraction. Table 3 indicates that the ∆E value is maximum at 400 C and lowest extraction occurred at50o C. CONCLUSIONS An experimental study of β-carotene batch extraction from carrot under different experimental conditions was performed. The influence of different extraction conditions was also studied. The best solvent for β-carotene extraction was ethanol. The extraction yield increases with the increase of the solvent/solid ratio and with temperature. The empirical models tested showed a good agreement between experimental and calculated data, for all the models with high linear correlation coefficient (R2 > 0.91) except Peleg. We can conclude that the temperature, increased up to 40°C, positively influences the extraction yield of carotenes from carrot, however, for the technology of carrot processing we recommend to use lower temperatures of approximately 30– 40°C. Ethanol is a more suitable solvent in terms of the carotenes yield as compared to other solvents. The described model technology for obtaining carotenoids can be modified (temperature of extraction, more-stages extraction). Besides carotenoids concentrate, another interesting by-product gained is dietary fiber, with excellent water binding capacity, which can be therefore used for functional foods production (as bread or pastry supplement). ABBREVIATIONS B - Parameter of power low model [min-n ] K1 - parameter of the hyperbolic model; extraction rate at the very beginning [min-1 ]; K2 - parameter of the hyperbolic model; constant related to the maximum extraction yield [min-1 ]; n - Diffusional exponent of the power law model; m - Shape parameter of the Weinbull’s equation q - Extraction yield (qt / qe) t - Time [min] qt- Amount of extracted carotene at any time. y = 1.025x R² = 0.991 0 2 4 6 8 10 12 14 16 18 20 0 5 10 15 20 q-calculatedvalue q-experimental value psuedo second order model
  • 7. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 349 qe- Amount of carotene when equilibrium reached. δ- Scale parameter of the Weinbull’s equation [min-1 ] R² -Coefficient of determination qeq- Equivalent diameter of carrot cubes. Kd -The intra-particle rate constant (mg(gmin0.5 )−1 ) ACKNOWLEDGEMENTS Authors gratefully acknowledge TIFAC-CORE for financial support & Techno India for infrastructural facilities. REFERENCES [1] Ferrari, C.K.B., 2004. Functional foods, herbs and nutraceuticals: Towards biochemical mechanisms of healthy aging. Biogerontology. 5, 275–289. [2] Kanatt, S.R., Chander, R., Sharma, A., 2008. Chitosan and mint mixture: A new preservative for meat and meat products. Food Chem. 107, 845–852. [3] Borowska, J., Kowalska, M., Czaplicki S., Zadernowski, R., 2003.Effect of hydrothermal processing on carrot carotenoids changes and interactions with dietary fiber. Nahrung, 47, 46–48. [4] Schüep,W.,Schierle,J,1997.Determination of ß-carotene in commercial foods: Interlaboratory study.J. AOAC Int., 80, 1057–1064. [5] Sun, M., Temelli, F., 2006 Supercritical carbon dioxide extraction of carotenoids from carrot using canola oil as a continuous co-solvent. J. Supercrit. Fluids, 37, 397– 408. [6] Ahlestten, H. Gotland,: 2008 Where History and Vision Meet to Create a New Model forDevelopment.SYSTEMAGINATION,p.3– 5.Availableonline: http://www.zeri.org/newsletters/ 200804Newsletter.pdf (accessed on 10 March 2009). [7] Hulshof, P.J.M.,Xu, C.,van de Bovenkamp, 1997 P.Application of a validated method for the determination of provitamin A carotenoids in Indonesian foods of different maturity and origin. J. Agric. Food Chem.,45, 1174–1179. [8] Gimeno, E., Castellote, A.I., Lamuela-Raventós, R.M., De la Torre, M.C., López-Sabater, M.C., 2002The effects of harvest and extraction methodson the antioxidant content (phenolics, alpha-tocopherol, and beta-carotene) in virgin olive oil. Food Chem.78, 207– 211. [9] Fikselova, M., Silhar, S., Marecek, J., Francakova, H., 2008. Extraction of Carrot (Daucus carota L.) Carotenes under Different Conditions. Czech J. Food Sci., Vol. 26, No. 4: 268–274. [10] de Quiros, A.R.B., Costa, H.S.,2006Analysis of carotenoids in vegetable and plasma samples: A review. J. Food Composit. Anal., 19, 97–111. [11] Saldaña, M.D.A.,Sun, L,Guigard, S.E.,Temelli, F., 2006.Comparison of the solubility of [beta]-carotene in supercritical CO2 based on a binary and a multicomponent complex system. J. Supercrit. Fluids 37, 342–349. [12] Hill, J., Nelson, E., Tilman, D., Polasky, S., Tiffany, D., 2006 Environmental, economic, and energetic costs and benefits of biodiesel and ethanol biofuels. Proc. Natl. Acad. Sci. USA, 103, 11206–11210. [13] Kim, S., Dale, B.E., 2005.Environmental aspects of ethanol derived from no-tilled corn grain:Nonrenewable energy consumption and greenhouse gas emissions. Biomass Bioenerg., 28, 475–489. [14] (Schoefs, 2004 [15] Nsonzi, F., & Ramaswamy, H. S. (1998). Quality evaluation of osmoconvective dried blueberries. Drying Technology, 16(3e5), 705e723. [16] Kitanoviae A , S., Millenoviae D., Veljkoviae A, V. B., 2008, Biochem. Eng. J., 41, p. 1 [17] Pelag , E., J. Food Sci., 53, 1988, p. 1216 [18] Mattea , F., Marttin , Á., Cocero , M. J., 2009. J. Food Eng., 93,p 255 [19] Jokiae ,S., Vellae , D., Billae , M., Buciae - Kojiae , A., Planiniae,M., Tomas , S., 2010.Czech J. Food Sci., 28, p. 206. [20] Aksu.Z, 2001. Equlibriam and kinetic modeling of Cadmium biosorption by C.vulgaris in batch system: effect of temperature.Sep.Purif.Technol,285-294. [21] Slovak Technical standard 56 0053. (1986): Determination of carotenes (A provitamins). UNN, Praha: 5. [22] Belitz, H.D., Grosch, W., Schieberle, P., 2004. : Food Chemistry. Springer Verlag, Berlin: 1070. [23] Calvo, M.M., Dado, D., Santa-Maria, G., 2007. Influence of extraction with ethanol or ethyl acetate on the yield of lycopene, β-carotene, phytoene and phytofluene from tomato peel powder. Euro Food Res and Technol, 224, 567–571 [24] Aman, A., Schieber, A.R., Carle, A., 2005. Effects of heating and illumination on trans-cis isomerization and degradation of β-carotene and lutein in isolated spinach chloroplasts. J.Agri Food Chem, 53, 9512–9518. [25] Rafajlovska, V., Slaveska-Raicki, R., Koleva-Gudeva, L., Klopceska, J., 2007. Spice paprika oleoresin extraction under different conditions involving acetone and ethanol. Journal of Food, Agriculture & Environment, 5, 65–69. [26] Livny, O., Reifen, R., Levy, I., Madar, Z., Faulks, R., Southon, S., Schwartz, B., 2003: β-carotene bio- availability from differently processed carrot meals in human ileostomy volunteers. European Journal of Nutrition, 42, 338–345.