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Gopichand Allaka, Manikanta Kotti, B.Srikanth, Sk Rashed, D Neehaar / International
 Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                        Vol. 3, Issue 2, March -April 2013, pp.504-509
       Modal Analysis Of A Stepped Bar Using Matlab & Ansys
1 Gopichand Allaka, 2 Manikanta Kotti, 3 B.Srikanth, 4 Sk Rashed, And 5
                             D Neehaar
    1(Associate Professor, Department of Mechanical Engineering, Swarnandhra College of Engineering &
                                   Technology, Andhra Pradesh-534280)
     2(IV Year, B.Tech, Department of Mechanical Engineering, Swarnandhra College of Engineering &
                                   Technology, Andhra Pradesh-534280)
     3(IV Year, B.Tech, Department of Mechanical Engineering, Swarnandhra College of Engineering &
                                               Technology)
     4(IV Year, B.Tech, Department of Mechanical Engineering, Swarnandhra College of Engineering &
                                               Technology)
     5(IV Year, B.Tech, Department of Mechanical Engineering, Swarnandhra College of Engineering &
                                               Technology)

ABSTRACT:
          Man, starting from the age of                It is useful for problems with complicated
civilization, wanted to simplify the processes         geometries, loadings, and material properties where
which he felt difficult while working out in a         analytical solutions cannot be obtained. Its origin is
routine way. Now we are living in the world of         in structural mechanics. It is routinely used in the
technology. We have different fields of study.         industry for design of buildings, airframes, electric
Engineering is one among such professions which        motors, automobiles, and studying various
provides students the caliber to deal with the         materials.
problems in a different way. Almost all the
problems of various subjects which we deal in          1.2 Frequency
our mechanical engineering have solutions. Finite               Frequency is the number of occurrences of
Element Methods is a subject where we deal with        a repeating event per unit time. For cyclical
the elements but not the entire body at once. But      processes, such as rotation, oscillations, or waves,
still it involves a lot of calculations like Matrix    frequency is defined as a number of cycles per unit
multiplications, solving higher order equations        time. The period, usually denoted by T, is the length
etc. We have chosen a topic in Finite Element          of time taken by one cycle, and is the reciprocal of
Methods i.e. Modal Analysis of elements and are        the frequency f:
working out to get results in a simpler way.
          In this paper we use MATLAB software
to simplify the tiresome calculations involved in
Modal Analysis of Stepped bar. The code for
solving the problem chosen was written in Mat          1.3 Modal Analysis
lab and was tested for different inputs. Even                   Modal Analysis is the study of dynamic
though it is accurate and has a large number of        properties of structures under vibrational excitation.
built in functions, it is lagging applications in      Modal analysis is the field of measuring and
most of the mechanical fields. The code and the        analyzing the dynamic response of structures and or
procedure we are presenting here in our paper          fluids when excited by an input. Modal analysis is a
don’t exist. The program written asks the user         method to describe a structure in terms of its natural
for inputs and gives output after making               characteristics which are the frequency, damping
necessary calculations. Finally we are also using      and mode shapes-its dynamic properties. In
ANSYS 11.0 workbench software for verifying            structural mechanics, it is used to determine natural
the results obtained in the mat lab.                   modes and frequencies during free vibrations.

KEYWORDS: ANSYS,              MATLAB,        Modal     1.4 Mode
analysis, mode, frequency.                                       Modes are inherent properties of a
                                                       structure. Modes are associated with structural
1. INTRODUCTION                                        resonance. They don’t depend on forces or loads
1.1 Finite Element Method                              acting on the structure. Modes will change if the
         FEM is a method for dividing up a very        material properties (mass, stiffness, damping
complicated problem into small elements that can be    properties), or boundary conditions (mountings) of
solved in relation to each other. The Finite Element   the structure change. A normal mode of an
Analysis (FEA) is a numerical method for solving       oscillating system is a pattern of motion in which all
problems of engineering and mathematical physics.      parts of the system move sinusoidally with the same
                                                       frequency and with a fixed phase relation.


                                                                                             504 | P a g e
Gopichand Allaka, Manikanta Kotti, B.Srikanth, Sk Rashed, D Neehaar / International
 Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                        Vol. 3, Issue 2, March -April 2013, pp.504-509
2. INTRODUCTION TO MATLAB                                 Given:
          MATLAB          integrates      mathematical     Cross sectional area of first step A1=1200 mm^2
computing, visualization, and a powerful language          Cross sectional area of first step A2=900 mm^2
to provide a flexible environment for technical            Length of first step L1= 300 mm
computing. The open architecture makes it easy to          Length of second step L2=400 mm
use MATLAB and its companion products to                   Young’s modulus E=2*10^5 N/mm2
explore data, create algorithms, and create custom         Specific density ρ=7.85*10^-6 kg/mm3
tools that provide early insights and competitive          We know that
advantages.                                                                                    1  1
          Mat lab (Matrix laboratory) is an                Stiffness in first step K1= AE/L    1 1          =
interactive software system for numerical                                                           
computations and graphics. As the name suggests,                             1  1
Mat lab is especially designed for matrix                          8*10^5    1 1
computations: solving systems of linear equations,                                 N/mm
computing Eigen values and eigenvectors, factoring
matrices, and so forth. In addition, it has a variety of                                        1  1
                                                           Stiffness in second stepK2= AE/L     1 1         =
graphical capabilities, and can be extended through
programs written in its own programming language.
                                                                                                     
                                                                              1  1
                                                                   4.5*10^5        
3. INTRODUCTION TO ANSYS
          ANSYS, Inc. is an engineering simulation
                                                                              1 1 N/mm
software (computer-aided engineering, or CAE)                      Now add K1 & K2 to form k of 3*3 order
developer that is headquartered south of Pittsburgh        Overall stiffness matrix i.e. 3*3 matrix k=
in Canonsburg, Pennsylvania, United States.
ANSYS offers a comprehensive range of                       8*10 ^ 5            8*10 ^ 5          0     
engineering simulation solution sets providing              8*10 ^ 5       12.5*10 ^ 5      4.5*10 ^ 5 
access to virtually any field of engineering                                                             
simulation that a design process requires. The tools       
                                                               0            4.5*10 ^ 5       4.5*10 ^ 5 
                                                                                                          
in ANSYS put a virtual product through a rigorous
testing procedure such as crashing a car into a brick                                                   N/mm
wall before it becomes a physical object.                  Reduced k Matrix i.e. 2*2 matrix   K=
          The ANSYS Workbench platform is the
framework upon which the industry’s broadest and            12.5*10 ^ 5           4.5*10 ^ 5 
                                                             4.5*10 ^ 5           4.5*10 ^ 5  N/mm
deepest suite of advanced engineering simulation
                                                                                              
technology is built. With bi-directional CAD
connectivity, powerful highly-automated meshing, a         (As node 1 is fixed, remove 1st row & 1st column
project-level    update    mechanism,      pervasive       from k matrix to form K matrix)
parameter management and integrated optimization                                               2 1
tools, the ANSYS Workbench platform delivers               We    know    that     M1=ρAL/6    1 2 =
unprecedented productivity, enabling Simulation                                                   
Driven Product Development.                                         0.94 0.47 
                                                                    0.47 0.94 
4. PROBLEM SOLVED USING FEM:                                                   kg
Q) Consider axial vibrations of the steel bar
a) Develop the global stiffness and mass matrices.                                  0.94 0.47 
b) Determine the lower natural frequency and mode                           M2=               
shape                                                                               0.47 0.94  kg
                                                           adding corresponding elements in M1 & M2


                                                           Overall mass matrix
                                                             0.94 0.47 0 
                                                             
                                                           m= 0.47 1.88 0.47
                                                                             
                                                                            
                                                              0
                                                                  0.47 0.94 
                                                                                             kg


Sol:



                                                                                               505 | P a g e
Gopichand Allaka, Manikanta Kotti, B.Srikanth, Sk Rashed, D Neehaar / International
 Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                        Vol. 3, Issue 2, March -April 2013, pp.504-509
Reduced Mass matrix i.e. 2*2 matrix                                        ω1= sqrt (λ1) = 1194.49
     1.88 0.47                                                           ω2= sqrt (λ2) = 407.838
M=             
     0.47 0.94 kg                                         We know that
We know that                                                                 ω= 2 f         f is frequency
                                                                    f1=190.18 Hz               f2=64.9 Hz
                           k  xm =0
                                                            Therefore the lowest frequency is f =64.9 Hz
(12.5*10 ^ 5  x(1.88))   (4.5*10 ^ 5  x(0.47)) 
(4.5*10 ^ 5  x(0.47))    (4.5*10 ^ 5  x(0.94)) 
                                                          5. MATLAB INPUT & OUTPUT:
=0      replace x by λ to denote universal notation         The inputs given to MATLAB are same as above
Eigen values λ1=1426820                                     solved problem and are as follows:
Eigen values λ2=166332.899
We know that




                                         Mat lab outputs are as follows:




                                                                                              506 | P a g e
Gopichand Allaka, Manikanta Kotti, B.Srikanth, Sk Rashed, D Neehaar / International
 Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                        Vol. 3, Issue 2, March -April 2013, pp.504-509




MATLAB output i.e. Mode curves are as follows:
Eigen vectors are taken on Y axis while length of steps on X axis




                                                                            507 | P a g e
Gopichand Allaka, Manikanta Kotti, B.Srikanth, Sk Rashed, D Neehaar / International
 Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                        Vol. 3, Issue 2, March -April 2013, pp.504-509




6. ANSYS OUTPUT:




The above fig is drawn using Pro-E software as per dimensions and was imported into Ansys 11.0 workbench.
Fully developed state is chosen and structural steel is chosen as material for stepped bar.
Ansys asks user for various properties regarding the material chosen.
Data given for structural steel are: young’s modulus E= 2e005N/mm2
Poisson’s ration=0.3, thermal conductivity k= 0.1 w/mk, specific weight ρ= 7.85e-006 kg/mm3
To calculate vibrations in Z direction, dimensions in Z direction are set as free while that of X and Y directions
are taken as zero.




The meshing was done as shown in the fig.
After giving Initial conditions, analysis setting,           7. RESULTS:
loads & meshing were done to obtain final solution.
The solution obtained is as follows:
Model > Modal > Solution
               Mode Frequency [Hz]                           The lowest frequency obtained is as follows:
               1.      64.212                                Solving using MATLAB                 ANSYS
This is the lowest frequency for the given problem.          FEM             output               output
                                                             64.9 Hz         64.4954 Hz           64.212 Hz




                                                                                                   508 | P a g e
Gopichand Allaka, Manikanta Kotti, B.Srikanth, Sk Rashed, D Neehaar / International
 Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                        Vol. 3, Issue 2, March -April 2013, pp.504-509

7. CONCLUSION
         The results obtained from MATLAB and
that obtained by solving the problem using FEM
were matched. Ansys 11.0 work bench results for
the same problem were also close to the values
obtained with an error of just around 1% which was
acceptable. The MATLAB code we have written
was valid for different inputs of a two stepped bar.
This process of solving the problems would result
in saving a lot of time, and avoiding common
errors that usually occur in manual calculations.
However writing MATLAB codes for solving
higher order equations is difficult.

REFERENCES
  [1]   Rudra Pratap,‘Getting started with
        MATLAB’, Oxford University Press,
        updated for Version 7.8 (2009).
  [2]   Introduction to Finite Elements in
        Engineering, 3rd Edition by Tirupathi R.
        Chandrupatla & Ashok D. Belegundu,
        Pearson Education, Inc.
  [3]   ANSYS workbench 11.0 Tips & Tricks,
        by Shawn Catlin, Mallett Technology, Inc.
  [4]   Introduction to MATLAB for Engineering
        Students, by David Houcque, North
        Western University, Version 1.2, (August
        2005)
  [5]   Modal Analysis, by Jimin He & Zhi-Fang
        Fu, Butterworth-Heinemann publications




                                                                            509 | P a g e

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Cd32504509

  • 1. Gopichand Allaka, Manikanta Kotti, B.Srikanth, Sk Rashed, D Neehaar / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 2, March -April 2013, pp.504-509 Modal Analysis Of A Stepped Bar Using Matlab & Ansys 1 Gopichand Allaka, 2 Manikanta Kotti, 3 B.Srikanth, 4 Sk Rashed, And 5 D Neehaar 1(Associate Professor, Department of Mechanical Engineering, Swarnandhra College of Engineering & Technology, Andhra Pradesh-534280) 2(IV Year, B.Tech, Department of Mechanical Engineering, Swarnandhra College of Engineering & Technology, Andhra Pradesh-534280) 3(IV Year, B.Tech, Department of Mechanical Engineering, Swarnandhra College of Engineering & Technology) 4(IV Year, B.Tech, Department of Mechanical Engineering, Swarnandhra College of Engineering & Technology) 5(IV Year, B.Tech, Department of Mechanical Engineering, Swarnandhra College of Engineering & Technology) ABSTRACT: Man, starting from the age of It is useful for problems with complicated civilization, wanted to simplify the processes geometries, loadings, and material properties where which he felt difficult while working out in a analytical solutions cannot be obtained. Its origin is routine way. Now we are living in the world of in structural mechanics. It is routinely used in the technology. We have different fields of study. industry for design of buildings, airframes, electric Engineering is one among such professions which motors, automobiles, and studying various provides students the caliber to deal with the materials. problems in a different way. Almost all the problems of various subjects which we deal in 1.2 Frequency our mechanical engineering have solutions. Finite Frequency is the number of occurrences of Element Methods is a subject where we deal with a repeating event per unit time. For cyclical the elements but not the entire body at once. But processes, such as rotation, oscillations, or waves, still it involves a lot of calculations like Matrix frequency is defined as a number of cycles per unit multiplications, solving higher order equations time. The period, usually denoted by T, is the length etc. We have chosen a topic in Finite Element of time taken by one cycle, and is the reciprocal of Methods i.e. Modal Analysis of elements and are the frequency f: working out to get results in a simpler way. In this paper we use MATLAB software to simplify the tiresome calculations involved in Modal Analysis of Stepped bar. The code for solving the problem chosen was written in Mat 1.3 Modal Analysis lab and was tested for different inputs. Even Modal Analysis is the study of dynamic though it is accurate and has a large number of properties of structures under vibrational excitation. built in functions, it is lagging applications in Modal analysis is the field of measuring and most of the mechanical fields. The code and the analyzing the dynamic response of structures and or procedure we are presenting here in our paper fluids when excited by an input. Modal analysis is a don’t exist. The program written asks the user method to describe a structure in terms of its natural for inputs and gives output after making characteristics which are the frequency, damping necessary calculations. Finally we are also using and mode shapes-its dynamic properties. In ANSYS 11.0 workbench software for verifying structural mechanics, it is used to determine natural the results obtained in the mat lab. modes and frequencies during free vibrations. KEYWORDS: ANSYS, MATLAB, Modal 1.4 Mode analysis, mode, frequency. Modes are inherent properties of a structure. Modes are associated with structural 1. INTRODUCTION resonance. They don’t depend on forces or loads 1.1 Finite Element Method acting on the structure. Modes will change if the FEM is a method for dividing up a very material properties (mass, stiffness, damping complicated problem into small elements that can be properties), or boundary conditions (mountings) of solved in relation to each other. The Finite Element the structure change. A normal mode of an Analysis (FEA) is a numerical method for solving oscillating system is a pattern of motion in which all problems of engineering and mathematical physics. parts of the system move sinusoidally with the same frequency and with a fixed phase relation. 504 | P a g e
  • 2. Gopichand Allaka, Manikanta Kotti, B.Srikanth, Sk Rashed, D Neehaar / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 2, March -April 2013, pp.504-509 2. INTRODUCTION TO MATLAB Given: MATLAB integrates mathematical Cross sectional area of first step A1=1200 mm^2 computing, visualization, and a powerful language Cross sectional area of first step A2=900 mm^2 to provide a flexible environment for technical Length of first step L1= 300 mm computing. The open architecture makes it easy to Length of second step L2=400 mm use MATLAB and its companion products to Young’s modulus E=2*10^5 N/mm2 explore data, create algorithms, and create custom Specific density ρ=7.85*10^-6 kg/mm3 tools that provide early insights and competitive We know that advantages.  1  1 Mat lab (Matrix laboratory) is an Stiffness in first step K1= AE/L  1 1 = interactive software system for numerical   computations and graphics. As the name suggests,  1  1 Mat lab is especially designed for matrix 8*10^5  1 1 computations: solving systems of linear equations,   N/mm computing Eigen values and eigenvectors, factoring matrices, and so forth. In addition, it has a variety of  1  1 Stiffness in second stepK2= AE/L  1 1 = graphical capabilities, and can be extended through programs written in its own programming language.    1  1 4.5*10^5   3. INTRODUCTION TO ANSYS ANSYS, Inc. is an engineering simulation  1 1 N/mm software (computer-aided engineering, or CAE) Now add K1 & K2 to form k of 3*3 order developer that is headquartered south of Pittsburgh Overall stiffness matrix i.e. 3*3 matrix k= in Canonsburg, Pennsylvania, United States. ANSYS offers a comprehensive range of  8*10 ^ 5  8*10 ^ 5 0  engineering simulation solution sets providing  8*10 ^ 5 12.5*10 ^ 5 4.5*10 ^ 5  access to virtually any field of engineering   simulation that a design process requires. The tools   0  4.5*10 ^ 5 4.5*10 ^ 5   in ANSYS put a virtual product through a rigorous testing procedure such as crashing a car into a brick N/mm wall before it becomes a physical object. Reduced k Matrix i.e. 2*2 matrix K= The ANSYS Workbench platform is the framework upon which the industry’s broadest and  12.5*10 ^ 5  4.5*10 ^ 5    4.5*10 ^ 5 4.5*10 ^ 5  N/mm deepest suite of advanced engineering simulation   technology is built. With bi-directional CAD connectivity, powerful highly-automated meshing, a (As node 1 is fixed, remove 1st row & 1st column project-level update mechanism, pervasive from k matrix to form K matrix) parameter management and integrated optimization  2 1 tools, the ANSYS Workbench platform delivers We know that M1=ρAL/6 1 2 = unprecedented productivity, enabling Simulation   Driven Product Development. 0.94 0.47  0.47 0.94  4. PROBLEM SOLVED USING FEM:   kg Q) Consider axial vibrations of the steel bar a) Develop the global stiffness and mass matrices. 0.94 0.47  b) Determine the lower natural frequency and mode M2=   shape 0.47 0.94  kg adding corresponding elements in M1 & M2 Overall mass matrix 0.94 0.47 0   m= 0.47 1.88 0.47     0  0.47 0.94   kg Sol: 505 | P a g e
  • 3. Gopichand Allaka, Manikanta Kotti, B.Srikanth, Sk Rashed, D Neehaar / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 2, March -April 2013, pp.504-509 Reduced Mass matrix i.e. 2*2 matrix ω1= sqrt (λ1) = 1194.49  1.88 0.47  ω2= sqrt (λ2) = 407.838 M=    0.47 0.94 kg We know that We know that ω= 2 f f is frequency f1=190.18 Hz f2=64.9 Hz k  xm =0 Therefore the lowest frequency is f =64.9 Hz (12.5*10 ^ 5  x(1.88)) (4.5*10 ^ 5  x(0.47))  (4.5*10 ^ 5  x(0.47)) (4.5*10 ^ 5  x(0.94))    5. MATLAB INPUT & OUTPUT: =0 replace x by λ to denote universal notation The inputs given to MATLAB are same as above Eigen values λ1=1426820 solved problem and are as follows: Eigen values λ2=166332.899 We know that Mat lab outputs are as follows: 506 | P a g e
  • 4. Gopichand Allaka, Manikanta Kotti, B.Srikanth, Sk Rashed, D Neehaar / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 2, March -April 2013, pp.504-509 MATLAB output i.e. Mode curves are as follows: Eigen vectors are taken on Y axis while length of steps on X axis 507 | P a g e
  • 5. Gopichand Allaka, Manikanta Kotti, B.Srikanth, Sk Rashed, D Neehaar / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 2, March -April 2013, pp.504-509 6. ANSYS OUTPUT: The above fig is drawn using Pro-E software as per dimensions and was imported into Ansys 11.0 workbench. Fully developed state is chosen and structural steel is chosen as material for stepped bar. Ansys asks user for various properties regarding the material chosen. Data given for structural steel are: young’s modulus E= 2e005N/mm2 Poisson’s ration=0.3, thermal conductivity k= 0.1 w/mk, specific weight ρ= 7.85e-006 kg/mm3 To calculate vibrations in Z direction, dimensions in Z direction are set as free while that of X and Y directions are taken as zero. The meshing was done as shown in the fig. After giving Initial conditions, analysis setting, 7. RESULTS: loads & meshing were done to obtain final solution. The solution obtained is as follows: Model > Modal > Solution Mode Frequency [Hz] The lowest frequency obtained is as follows: 1. 64.212 Solving using MATLAB ANSYS This is the lowest frequency for the given problem. FEM output output 64.9 Hz 64.4954 Hz 64.212 Hz 508 | P a g e
  • 6. Gopichand Allaka, Manikanta Kotti, B.Srikanth, Sk Rashed, D Neehaar / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 2, March -April 2013, pp.504-509 7. CONCLUSION The results obtained from MATLAB and that obtained by solving the problem using FEM were matched. Ansys 11.0 work bench results for the same problem were also close to the values obtained with an error of just around 1% which was acceptable. The MATLAB code we have written was valid for different inputs of a two stepped bar. This process of solving the problems would result in saving a lot of time, and avoiding common errors that usually occur in manual calculations. However writing MATLAB codes for solving higher order equations is difficult. REFERENCES [1] Rudra Pratap,‘Getting started with MATLAB’, Oxford University Press, updated for Version 7.8 (2009). [2] Introduction to Finite Elements in Engineering, 3rd Edition by Tirupathi R. Chandrupatla & Ashok D. Belegundu, Pearson Education, Inc. [3] ANSYS workbench 11.0 Tips & Tricks, by Shawn Catlin, Mallett Technology, Inc. [4] Introduction to MATLAB for Engineering Students, by David Houcque, North Western University, Version 1.2, (August 2005) [5] Modal Analysis, by Jimin He & Zhi-Fang Fu, Butterworth-Heinemann publications 509 | P a g e