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Hanoi 5-2013
Class: Materials Science Engineering
Doctor : Tr nh Quang Thôngị
Presenter : Hoàng Văn Ti nế
Contents
- Introduction
- Experimental method
- Experimental results & discussions
- Conclusions and References
Introduction
 Anisotropic etching :
In semiconductor technology ,isotropic etching is
non-directional removal of material from a
substrate via a chemical process using
an etchant substance. The etchant may be a
corrosive liquid or a chemically active ionized gas,
known as a plasma.
 Anisotropic chemical wet etching is one of the key
technologies for fabricating microstructures on a
single-crystal silicon wafer
Experimental method
 Purpose : compare the anisotropic etching
properties of KOH and TMAH
(Tetramethylammonium hydroxide)
 Solutions :
 KOH : strong bases
 TMAH : quaternary ammonium hydroxide (QAH)
solutions
Specimens
 Using hemispherical
specimens of single crystal
silicon whose surface
exhibited every
crystalographic orientation ,
in order to evaluate the
etching properties as a
function of the orientation.
 The orientation dependence
in the etching rates of the
surface crystals significantly
differed between two
etchants
solid hemispherical specimen of single-
crystal silicon :
- R= 22 nm
- sphericity less than 10 µm
- surface roughness : 0.005-0.007 µm
Measuring the profile
 All crystallographic orientations appeared on the
hemispherical surface
 Measuring the profile before and after etching and noting
the change enabled us to calculate the etching rate for any
orientation.
 The profile was measured using a UPMC550-CARAT
(Carl Zeiss , made in Germany ) 3-D measuring machine.
 The surface profile was probed every 2 o
of latitude ranging
from 20 o
to 90 o
and every 2 o
of longitude ranging from 00
to 3600.
 The total number of probe points was 6480
Etching conditions
Etching conditions
 Etching bath(made of Teflon) was immersed in a
water bath that had heater elements embedded in
the walls and bottom.
 The silicon specimen was first heated to the etching
temperature in a dry container( immersed in the
water bath)
 Transfer the specimen into the etching bath
containing 1 liter of etchant.
 The specimen was held in a Teflon basket so that its
hemispherical surface was at least 5mm away from
the interior of the basket
Etching conditions
 Control the etching conditions:
 A silicon chip was thrown into the etchant prior to the
experiments to estimate the time necessary to etch the
hemisphere
 Fresh etchant was used in every subsequent experiment
 A magnetic stirrer was used to equalize the temperature
in the water bath
 The temperature distribution in the etching bath was very
uniform (no variation being detected in the vertical
direction along the center axis of the etching bath)
 The stability of the temperature : ± 0.9 0
C
 Comparison of the morphologies at four orientations of the surface etched
in KOH and TMAH solution
ORIENTATION-DEPENDENT ETCHING
RATES
Etch rate contour map as a
function of orientation
Comparison of
The contour
pattern of the
etching rate in
KOH and
TMAH solutions
Comparison of etching rate distribution patterns between KOH and TMAH solutions
Effects of concentration and etching
temperature
Dependence of
the etching rates
on the
concentration of
the KOH and
TMAH solutions

 Dependence of
the etching
rates on the
temperature of
the KOH and
TMAH solutions

Variation in the range of the
measured etching rates
Variation range in
etching rates among
four equivalent (110 )
planes at the same
latitude of 300
on the
same hemisphere
normalized by that of
the (110 ) plane at the
top
Variation in the range of
the measured etching rates
The effects of etchant circulation can be
ignored in the case of KOH solutions, but not in
the case of TMAH solutions, especially when
the concentration is 10 wt.%. In the case of
20wt.% TMAH, however, the effects of etchant
circulation were negligible
Roughness of etched (100)
surface
Summary of the results
conclusions
 The orientation dependence was quite different for the ( 111 ) and ( 221)
planes in TMAH and KOH solutions. This suggests that there are
differences in the etching mechanisms of the two etchants in terms of
crystallographic orientation. The etching rate ratio of (111)/(100) in TMAH
was about twice that in KOH .
 The etching rates depended on the concentration of KOH and TMAH
solutions. Many orientation planes had a peak in the etching rates as a
function of the concentration of the solutions. The peak in KOH was at 25
wt.%. The peak in TMAH was at 20 wt.%.
 The activation energies in KOH and TMAH were almost the same for the
(100) , (110) , and (320) planes but not for the (221) and (111) planes.
The activation energies for the (110) and (111) planes at KOH
concentration of 34 wt.% were 0.60 and 0.50 eV, respectively.
 The effects of etchant circulation can be ignored for KOH, but not for
TMAH solutions.
 The roughness of etched (100) surface, which is the smoothest of all the
orientations, was 0.01 m m with KOH and 0.4 m m with TMAH solutions.
The roughness in-creased as the etchant concentration decreased.
References
 A. Koide, K. Sato, S. Tanaka, Simulation of two-dimensional etch profile of
silicon during orientation-dependent anisotropic etching,Proc. of IEEE Micro
Electro Mechanical Systems MEMS Work-shop, Nara, Japan, Feb. 1991, pp.
216–220.
 J. Fruhauf, B. Hannemann, Anisotropic multi-step etch processes of ¨ silicon,
J. Micromech. Microeng. 7 1997 137–140.
 K. Asaumi, Y. Iriye, K. Sato, Anisotropic-etching process simulation system
MICROCAD analyzing complete 3D etching profiles of
 M. Shikida et al.r Sensors and Actuators 80 2000 179–188 188 single crystal
silicon, Proc. of IEEE MEMS Workshop, Nagoya,Japan, Jan. 1997, pp. 412–417.
 A. Koide, S. Tanaka, Simulation of three-dimensional etch profile of silicon
during orientation dependent anisotropic etching, Proc. Of IEEE MEMS
Workshop, Nagoya, Japan, Jan. 1997, pp. 418–423.
 K. Sato, M. Shikida, Y. Matsushima, T. Yamashiro, K. Asaumi, Y.Iriye, M.
Yamamoto, Characterization of orientation-dependent etch-ing properties of
single-crystal silicon: effects of KOH concentration, Sens. Actuators, A 64
1998 87–93.
 H. Seidel, L. Csepregi, A. Heuberger, H. Baumgartel, Anisotropic ¨etching of crystalline
silicon in alkaline solutions, J. Electrochem Soc. 137 11 1990 3612–3625.
 H. Seidel, The mechanism of anisotropic silicon etching and its relevance for
micromachining, Tech. Digest of Transducers ’87, Tokyo, Japan, June 1987, pp. 120–
125.
 O.J. Glembocki, E.D. Palik, G.R. de Guel, D.L. Kendall, Hydration model for the
molarity dependence of the etch rate of Si in aqueous . alkali hydroxides, J.
Electrochem. Soc. 138 4 1991 1055–1063.
 E.D. Palik, O.J. Glembocki, I. Heard, P.S. Burno Jr., L. Tenerz, Etching roughness for
100 silicon surface in aqueous KOH, J. Appl. Phys. 70 6 1991 3291–3300.
 L.D. Clark, Jr., D.J. Edell, KOH:H O etching of 110 Si, 111 Si,2SiO , and Ta: an
experimental study, Proc. of IEEE Micro-Robots 2 and Teleoperators Workshop,
Hyannis, MA, Nov. 1987.
 P.M. Zavracky, Comparative studies of TMAH and KOH for anisotropic etching of
silicon, Electrochem. Soc. Proc. 97-5 1997 102–117.
 O. Tabata, R. Asahi, H. Funabashi, K. Shimaoka, S. Sugiya, Anisotropic etching of
silicon in TMAH solutions, Sens. Actuators, A 34 1992 51–57.
 U. Schnakenberg, W. Benecke, P. Lange, TMAHW etchants for silicon
micromachining, Tech. Digest of Transducers ’91, San Fran-cisco, USA, June 1991, pp.
815–818.
MSc Thesis: Anisotropic Etching of Silicon
MSc Thesis: Anisotropic Etching of Silicon

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MSc Thesis: Anisotropic Etching of Silicon

  • 1. Hanoi 5-2013 Class: Materials Science Engineering Doctor : Tr nh Quang Thôngị Presenter : Hoàng Văn Ti nế
  • 2. Contents - Introduction - Experimental method - Experimental results & discussions - Conclusions and References
  • 3. Introduction  Anisotropic etching : In semiconductor technology ,isotropic etching is non-directional removal of material from a substrate via a chemical process using an etchant substance. The etchant may be a corrosive liquid or a chemically active ionized gas, known as a plasma.  Anisotropic chemical wet etching is one of the key technologies for fabricating microstructures on a single-crystal silicon wafer
  • 4.
  • 5. Experimental method  Purpose : compare the anisotropic etching properties of KOH and TMAH (Tetramethylammonium hydroxide)  Solutions :  KOH : strong bases  TMAH : quaternary ammonium hydroxide (QAH) solutions
  • 6. Specimens  Using hemispherical specimens of single crystal silicon whose surface exhibited every crystalographic orientation , in order to evaluate the etching properties as a function of the orientation.  The orientation dependence in the etching rates of the surface crystals significantly differed between two etchants solid hemispherical specimen of single- crystal silicon : - R= 22 nm - sphericity less than 10 µm - surface roughness : 0.005-0.007 µm
  • 7. Measuring the profile  All crystallographic orientations appeared on the hemispherical surface  Measuring the profile before and after etching and noting the change enabled us to calculate the etching rate for any orientation.  The profile was measured using a UPMC550-CARAT (Carl Zeiss , made in Germany ) 3-D measuring machine.  The surface profile was probed every 2 o of latitude ranging from 20 o to 90 o and every 2 o of longitude ranging from 00 to 3600.  The total number of probe points was 6480
  • 9. Etching conditions  Etching bath(made of Teflon) was immersed in a water bath that had heater elements embedded in the walls and bottom.  The silicon specimen was first heated to the etching temperature in a dry container( immersed in the water bath)  Transfer the specimen into the etching bath containing 1 liter of etchant.  The specimen was held in a Teflon basket so that its hemispherical surface was at least 5mm away from the interior of the basket
  • 10. Etching conditions  Control the etching conditions:  A silicon chip was thrown into the etchant prior to the experiments to estimate the time necessary to etch the hemisphere  Fresh etchant was used in every subsequent experiment  A magnetic stirrer was used to equalize the temperature in the water bath  The temperature distribution in the etching bath was very uniform (no variation being detected in the vertical direction along the center axis of the etching bath)  The stability of the temperature : ± 0.9 0 C
  • 11.
  • 12.  Comparison of the morphologies at four orientations of the surface etched in KOH and TMAH solution
  • 14. Etch rate contour map as a function of orientation Comparison of The contour pattern of the etching rate in KOH and TMAH solutions
  • 15. Comparison of etching rate distribution patterns between KOH and TMAH solutions
  • 16. Effects of concentration and etching temperature Dependence of the etching rates on the concentration of the KOH and TMAH solutions 
  • 17.  Dependence of the etching rates on the temperature of the KOH and TMAH solutions 
  • 18. Variation in the range of the measured etching rates Variation range in etching rates among four equivalent (110 ) planes at the same latitude of 300 on the same hemisphere normalized by that of the (110 ) plane at the top
  • 19. Variation in the range of the measured etching rates The effects of etchant circulation can be ignored in the case of KOH solutions, but not in the case of TMAH solutions, especially when the concentration is 10 wt.%. In the case of 20wt.% TMAH, however, the effects of etchant circulation were negligible
  • 20. Roughness of etched (100) surface
  • 21. Summary of the results
  • 22. conclusions  The orientation dependence was quite different for the ( 111 ) and ( 221) planes in TMAH and KOH solutions. This suggests that there are differences in the etching mechanisms of the two etchants in terms of crystallographic orientation. The etching rate ratio of (111)/(100) in TMAH was about twice that in KOH .  The etching rates depended on the concentration of KOH and TMAH solutions. Many orientation planes had a peak in the etching rates as a function of the concentration of the solutions. The peak in KOH was at 25 wt.%. The peak in TMAH was at 20 wt.%.  The activation energies in KOH and TMAH were almost the same for the (100) , (110) , and (320) planes but not for the (221) and (111) planes. The activation energies for the (110) and (111) planes at KOH concentration of 34 wt.% were 0.60 and 0.50 eV, respectively.  The effects of etchant circulation can be ignored for KOH, but not for TMAH solutions.  The roughness of etched (100) surface, which is the smoothest of all the orientations, was 0.01 m m with KOH and 0.4 m m with TMAH solutions. The roughness in-creased as the etchant concentration decreased.
  • 23. References  A. Koide, K. Sato, S. Tanaka, Simulation of two-dimensional etch profile of silicon during orientation-dependent anisotropic etching,Proc. of IEEE Micro Electro Mechanical Systems MEMS Work-shop, Nara, Japan, Feb. 1991, pp. 216–220.  J. Fruhauf, B. Hannemann, Anisotropic multi-step etch processes of ¨ silicon, J. Micromech. Microeng. 7 1997 137–140.  K. Asaumi, Y. Iriye, K. Sato, Anisotropic-etching process simulation system MICROCAD analyzing complete 3D etching profiles of  M. Shikida et al.r Sensors and Actuators 80 2000 179–188 188 single crystal silicon, Proc. of IEEE MEMS Workshop, Nagoya,Japan, Jan. 1997, pp. 412–417.  A. Koide, S. Tanaka, Simulation of three-dimensional etch profile of silicon during orientation dependent anisotropic etching, Proc. Of IEEE MEMS Workshop, Nagoya, Japan, Jan. 1997, pp. 418–423.  K. Sato, M. Shikida, Y. Matsushima, T. Yamashiro, K. Asaumi, Y.Iriye, M. Yamamoto, Characterization of orientation-dependent etch-ing properties of single-crystal silicon: effects of KOH concentration, Sens. Actuators, A 64 1998 87–93.
  • 24.  H. Seidel, L. Csepregi, A. Heuberger, H. Baumgartel, Anisotropic ¨etching of crystalline silicon in alkaline solutions, J. Electrochem Soc. 137 11 1990 3612–3625.  H. Seidel, The mechanism of anisotropic silicon etching and its relevance for micromachining, Tech. Digest of Transducers ’87, Tokyo, Japan, June 1987, pp. 120– 125.  O.J. Glembocki, E.D. Palik, G.R. de Guel, D.L. Kendall, Hydration model for the molarity dependence of the etch rate of Si in aqueous . alkali hydroxides, J. Electrochem. Soc. 138 4 1991 1055–1063.  E.D. Palik, O.J. Glembocki, I. Heard, P.S. Burno Jr., L. Tenerz, Etching roughness for 100 silicon surface in aqueous KOH, J. Appl. Phys. 70 6 1991 3291–3300.  L.D. Clark, Jr., D.J. Edell, KOH:H O etching of 110 Si, 111 Si,2SiO , and Ta: an experimental study, Proc. of IEEE Micro-Robots 2 and Teleoperators Workshop, Hyannis, MA, Nov. 1987.  P.M. Zavracky, Comparative studies of TMAH and KOH for anisotropic etching of silicon, Electrochem. Soc. Proc. 97-5 1997 102–117.  O. Tabata, R. Asahi, H. Funabashi, K. Shimaoka, S. Sugiya, Anisotropic etching of silicon in TMAH solutions, Sens. Actuators, A 34 1992 51–57.  U. Schnakenberg, W. Benecke, P. Lange, TMAHW etchants for silicon micromachining, Tech. Digest of Transducers ’91, San Fran-cisco, USA, June 1991, pp. 815–818.