2. Materials
Gauge no. 14 (1.6mm) TW solid copper wire
insulation removed, made into coils.
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3. Insert the small diameter coil
in the bigger coil
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4. Coils must be close touching each other and
still have room for movement
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6. Insert the longer end if inner coil on the
other side all the way through the other side
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7. Pull all the wire that comes out the
other end to form a loop
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8. Form each loop into a circle
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9. The smaller loop should be placed in the
middle of the bigger loop before each
individual wires.
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10. For schematics how the coils are connected
to each other, please refer to the
MG-Energy-Coils-Schematics.pdf file
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11. Nano Coating Process
using Fire from butane torch
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12. Start on the wire junction, temperature
should be only be right before copper turns
red hot.
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13. Move the flame towards the center loop and start
moving clockwise slowly maintaining the desired
temperature while moving along the coil.
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14. Move the flame up after completing the center
loop and start moving counter clockwise around
the outer loop.
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15. You'll get consistent bluish black color coating when you
maintain a consistent temperature by movement speed.
The tip of blue part of the flame should be touching the
copper like a paint brush.
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16. Continue along the path. Too cold will result to
different colors coating.
Copper surface becomes shiny when the right
temperature is reached then you move along.
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17. Ideal surface material is ceramic tile while doing
this process. Never use metal surface, it will act
as heatsink, resulting to inconsistent coating.
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18. Do a similar process on the other side while still warm but of opposite
direction on every loop to have a consistent flow of heat and nano material
movement. An optional double flame opposite each other moving together
while the coil is hanging on wire on its two terminals can do a single pass
process both sides together, saving production time.
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19. After cooled down by itself, one can make corrections on
form then repeat the heating process one last time and it
will be ready for use after cooling itself. Just leave it on
the same tile while cooling.
Before form correction made. After form correction made.
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20. Form correction process can be
done before a complete nano
coating process.
Simply preheat all at a lower
temperature enough to align the
copper material structure and let it
cool for handling with gloves.
Copper becomes softer after the
heating process, one can make the
desired shape then proceed to nano
coating process.
21. Coils made from copper wire without
insulation should be tightly close to
each other, no gaps in between. The
nano material created after nano
coating will serve as the insulator
touching each other.
22. Coil winding can be done on a
coiling setup or machine for faster
production.
Please note that not all number 14
gauge wire that is 1.6mm are
actually 1.6mm. Every manufacturer
output may vary from each other.
23. Important note on quality of
copper:
Not all copper wire are created equal. However, we will
use that copper that is soft and not yellowish and hard to
bend. Yellowish dull color and hard to bend kind is an
indicator of impurities. Hard to bend will only slow down
your production process.
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