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IEEE TRANSACTIONS ON POWER ELECTRONICS
Quasi-Single-Stage Current-Fed Resonant AC-DC Converter
Having Improved Heat Distribution
Waqar Uddin, Tsegaab Alemayehu Wagaye, Student Member, IEEE, and Minsung Kim, Senior Member, IEEE
Abstract— This paper presents a quasi-single-stage current-
fed resonant ac-dc converter having improved heat distribution.
Secondary-side switches are turned off with the voltage closed
to zero at high instantaneous power and with the voltage
closed to the half of the output voltage at low instantaneous
power. Switching losses at the primary-side bottom switches
are reduced; this change improves the heat distribution over
the switches. The primary-side duty-cycle fixed at 0.5 results in
negligible input current ripple; this trait can significantly reduce
the size of filter inductor at the grid side. Experimental results
show the effectiveness of the proposed ac-dc converter and its
improved heat distribution against a conventional solution.
Index terms - Zero voltage switching, high efficiency, heat
distribution, zero current ripple.
I. INTRODUCTION
Ac-dc power converters to connect the ac grid to var-
ious dc loads are essential equipment for modern indus-
trial applications. In compliance with IEC 61000-3-2, ac/dc
power converters are imposed to meet high power factor
(PF) and low total harmonic distortion (THD) to achieve
high power quality on the utility grid. The current trend
toward energy-saving and compact power electronics has also
emphasized the high efficiency, high power density, and cost-
effectiveness.
Commercialized single-phase ac-dc converters have been
widely adopted two-stage ac/dc architecture because of
its straightforward implementation. In this architecture, the
front-end ac/dc converter uses a diode bridge followed by a
boost cell, and shapes the input current close to a sinusoidal
waveform that is in phase with the grid voltage. Second-stage
dc/dc converters are developed in numerous topologies such
as LLC [1–4], CLLC [5], and phase-shift full-bridge [6–9];
it provides the galvanic isolation and good output voltage
regulation. However, the use of separately-designed stages
and bulky dc-link capacitor increase the cost and the size of
the two-stage ac/dc converter.
A cost-effective approach to reduce the number of the
power components is to use quasi-single-stage architecture.
Quasi-single-stage converters consist of a full-bridge diode
rectifier and a high-frequency dc–dc converter. These con-
verters eliminate a front-end boost stage and realize the boost
function by using the high-frequency dc-dc converter. To
operate the circuits at medium power capacity, full-bridge
Manuscript received Jul. 16, 2021; revised Oct. 18, 2021, Dec. 22, 2021,
and Mar. 28, 2022; accepted Jun. 9, 2022. This research was supported
by the National Research Foundation of Korea (NRF) grant funded by
the Korea government (MSIT) (No. 2021R1C1C1004276) (Corresponding
author: Minsung Kim.)
W. Uddin is with Department of Electrical Engineering, National Univer-
sity of Technology, Islamabad, 44000, Pakistan (waqar9895@gmail.com)
T. A. Wagaye and M. Kim are with the Division of Electronics and
Electrical Engineering, Dongguk University, Seoul, 04620, South Korea (e-
mail: tsegaab@dgu.ac.kr; mkim@dgu.ac.kr).
based topologies are widely adopted for quasi-single-stage
ac/dc converters. Quasi-single-stage ac/dc converters that use
dual-active-bridge topology have been proposed [10–13].
They provide bidirectional power flow, simple control, and
soft switching operation. However, it requires four secondary-
side switches, which increases the development cost of the
converter. To reduce the cost, a quasi-single-stage ac/dc con-
verter that uses dual-half-bridge topology has been developed
[14]. It uses small number of active power components.
However, the soft switching region is narrow, so this design
has limited power conversion efficiency under wide variation
of the grid voltage. As an alternative to the two-level full-
bridge based one, quasi-single-stage three-level ac/dc convert-
ers have been proposed [15–17]. Three-level topology keeps
the blocking voltage of each power components at half of
the grid voltage. A decrease in blocking voltage in a switch
usually decreases the drain-source resistance; and thereby
reduces the converter’s conduction loss. Also, half of the
grid voltage is applied to the switch at switching instants,
so the switching loss is reduced. Despite these efforts, the
aforementioned quasi-single-stage converters are the voltage-
fed type, so these converters require a large size passive
filter; this trait can reduce the power density of the converter.
To address this drawback, quasi-single-stage current-fed full-
bridge converters have been presented [18–21]; they deploy
the input inductor at the grid side, which provides low-
input current harmonics, and reduces the size and cost of
the passive filter inductor at the grid side. However, bottom
switches at the primary side suffer from hard switching loss
at turn-on and turn-off instants. To lessen the switching loss,
a quasi-single-stage current-fed resonant converter has been
proposed [22]. Resonant power transfer naturally enables
zero-current-switching, and so reduces the switching loss at
the turn-off instant. Nonetheless, current flowing through the
input inductor generates larger switching loss at the bottom
switches at the primary side than at top switches at the
primary side. The unbalanced heat distribution complicates
the task of designing the heat sink design. Furthermore, when
the grid voltage deviates from nominal voltage, this converter
enters to asymmetric above resonance mode and its grid
current becomes severely distorted.
In this paper, a quasi-single-stage current-fed resonant ac-
dc converter having improved heat distribution is proposed.
The current doubler with active clamp circuit is used at
the primary side and active voltage doubler circuit with
bidirectional switch on the secondary side. Utilization of
the bidirectional switch provides turn-off with the voltage
close to zero at high instantaneous power and turn-off with
the voltage close to the half of the output voltage at low
instantaneous power. Moreover, the switching loss at the main
switch is reduced, which improves the heat distribution, so the
This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830
© 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
IEEE TRANSACTIONS ON POWER ELECTRONICS
(a)
(b)
Fig. 1. Circuit diagram of current-fed ac/dc converters. S0j0 , Ds0j0 , Cs0j0
(j = 1, ..., 6): equivalent models of the switches; Dr: diode bridge rectifier;
T: transformer with turns ratio n=Ns/Np, where Np is the number of
primary side winding turns, and Ns is the number of secondary side winding
turns; Lm: magnetizing inductor; Lr: resonant inductor; L1 and L2: input-
side inductors; Cc: clamp capacitor; Cr1 and Cr2: resonant capacitors; Co:
output capacitor; vg: grid voltage; vin: input voltage; Vo: output voltage;
vcr1 and vcr2: voltage across Cr1, Cr2; VCc: voltage across Cc; iin:
input current; io: output current; iL1 and iL2: current through L1, L2;
vpri: primary-side voltage of T; vsec: secondary-side voltage of T; iLm:
magnetizing current; iLr: current through Lr; iS0j0 : current through Sj, Rl:
Load resistor. (a) Proposed ac-dc converter. (b) Conventional ac-dc current-
fed converter [22].
thermal management system can be minimized. Furthermore,
the primary-side switches operate with 50% duty-ratio, which
makes the input current ripple negligible regardless of the
variations in grid voltage and load; this aspect dramatically
reduces the size of the filter inductor at the grid side. The
proposed converter operation is experimentally verified by
designing and testing a 1-kW prototype.
The structure of the paper is organized as follows. Section
II explains the circuit topology and its operation principle.
Section III discusses steady state operation of proposed
converter and Section IV presents its control structure. Sec-
tion V details the switching loss of the proposed converter
and Section VI addresses its design guideline. Section VII
describes experimental validation. The paper is concluded in
Section VIII.
II. CIRCUIT OPERATIONS
The proposed current-fed converter (Fig. 1a) is composed
of a diode rectifier, a current doubler with an active clamp cir-
cuit and a resonant circuit plus a bidirectional switch isolated
with a transformer T. On the primary side of T, the converter
uses a current doubler circuit with an active clamp circuit
composed of input inductors (L1, L2), a clamping capacitor
Cc, four switches (S1, S2, S3, S4). On the secondary side
of T, the converter uses an active voltage doubler circuit
composed of a resonant inductor Lr, two resonant capacitors
(Cr1, Cr2), a bidirectional switch (S5, S6), and two diodes
Fig. 2. Waveforms of proposed ac/dc converter during a grid cycle. Tg is
a grid period.
(D1, D2).
The complementary pulse-width modulation (PWM) signal
with primary-side duty ratio of DpTs=0.5Ts and necessary
dead-time td is applied to the switches in pairs (S1, S4)
and (S2, S3). The PWM signal with secondary-side duty-
ratio of (Ds + 0.5)Ts and phase-shift of 180◦
is applied to
the bidirectional switches at the secondary side. The duty
of bidirectional switches is manipulated to control the input
current and output voltage of converter. Compared to the con-
ventional current-fed converter [22] (Fig. 1b), the proposed
current-fed converter features improved heat distribution over
the switches. Primary-side duty-cycle fixed at 0.5 makes the
input current ripple become negligible. Moreover, the circuit
experiences low switching loss because the secondary-side
switches are turned off with the voltage close to zero at high
instantaneous power and are turned off with the voltage close
to Vo/2 at low instantaneous power (Fig. 2).
The operation of proposed converter is analyzed under the
following assumptions for simplification.
1) Switch Sj (j = 1, ..., 6) is modeled as a junction capacitor
Cs0j0 and a body diode Ds0j0 .
2) The capacitance of clamp capacitor Cc is considered to be
large enough so that the voltage across the clamp capacitor
VCc has a constant value.
3) The capacitance of output capacitor Co is assumed to
This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830
© 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
IEEE TRANSACTIONS ON POWER ELECTRONICS
be large enough to neglect the voltage ripple at the output
voltage Vo.
4) Transformer T is modeled as a magnetizing inductance
Lm and its leakage inductance. The leakage inductance is
considered to be connected in series with resonant inductance
Lr.
5) The resonant capacitors Cr1 and Cr2 are identical; thus,
Cr1 = Cr2 = Cr.
6) The input inductors L1 and L2 have same characteristics;
thus, L1 = L2 = L.
The operation of proposed topology is divided into four
modes (Fig. 3). Due to symmetric operation, the modes are
analyzed during the first half switching period (Fig. 4).
A. Mode Analysis
Mode 1 [t0, t1]: At time t0, S1, S4, and S5 are turned on
with zero-voltage-switching (ZVS), and S6 is already turned
on before S1, S4, and S5 are turned on. vpri = −VCc is
transferred to secondary side of T. Then, vsec = −nVCc is
applied to Lr, and so iLr
increases linearly in the negative
direction. The mathematical expression can be written as
Lr
diLr
dt
= −nVCc, (1)
with iLr(t0)=0.
Solving (1) yields
iLr(t) =
−nVCc
Lr
(t − to). (2)
At this instant, the capacitor voltage is given as
vcr1(t) =
Vo
2
+ ∆Vcr, (3)
when ∆Vcr is the ripple of the resonant capacitor voltage.
The operation of converter follows the trajectory from A1
to B1 (Fig. 5).
Mode 2 [t1, t2]: At time t1, S6 is turned off at t1 with low
voltage. −nVCc is applied to the resonant tank. Then, iLr
starts to flow sinusodially. The mathematical expression is
given as
Lr
diLr(t)
dt
= −nVCc − vcr1(t) + Vo, (4)
iLr(t) = Cr1
dvcr1(t)
dt
− Cr2
dvcr2(t)
dt
. (5)
Vo = vcr1(t) + vcr2(t), so (5) can be written as
iLr(t) = Cr1
dvcr1(t)
dt
− Cr2
d(Vo − vcr1(t))
dt
= 2Cr1
dvcr1(t)
dt
. (6)
The differential equations (4) and (6) are solved for iLr
and vcr1 using initial conditions vcr1(t1)=−nVCc +
Vo + r1 cos α and iLr(t1)=− r1
Zr
sin α where
α=sin−1

−nVCcZr
Lrr1
(t1 − t0)

and r1=Vo
2 + ∆Vcr − nVCc
is the radius of the circular path centered at (−nVCc + Vo,
0) (Fig. 5); the result is
vcr1(t) = −nVCc + Vo + r1 cos[α + ωr(t − t1)], (7)
iLr(t) = −
r1
Zr
sin[α + ωr(t − t1)]. (8)
(a)
(b)
(c)
(d)
Fig. 3. Equivalent circuits of the proposed ac/dc converter during the first
half of the switching period. (a) Mode 1. (b) Mode 2. (c) Mode 3. (d) Mode
4.
The angular resonant frequency ωr and characteristic
impedance Zr can be calculated as
ωr =
1
p
Lr(Cr1 + Cr2)
, Zr =
s
Lr
(Cr1 + Cr2)
. (9)
The operation of converter follows the trajectory from B1 to
A2 (Fig. 5).
Mode 3 [t2, t3]: At time t2, the resonance formed by Lr, Cr1
and Cr2 comes to its end at t2. iLr=0 and vcr1 is discharged
to its minimum value. Also, the current through D1 becomes
zero, and so D1 does not suffer from the reverse recovery
problem. In this mode, iL1 follows a positive slope while
This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830
© 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
IEEE TRANSACTIONS ON POWER ELECTRONICS
Fig. 4. Theoretical waveforms of the proposed ac/dc converter. vgs0j0 : the
gate-source voltage of the j-th switch (j=1,...,6).
iL2 follows a negative slope as
iL1(t) =
vin
L1
, (10)
iL2(t) =
vin − VCc
L2
, (11)
while vin = |vg|. The trajectory at this mode stays at A2
(Fig. 5).
Mode 4 [t3, t4]: At time t3, the switching state of S1 and
S4 has changed from on to off. The current flowing through
Ds2 and Ds3 discharges Cs2 and Cs3. Hence S2 and S3 are
Fig. 5. State-plane trajectory of the proposed ac/dc converter.
turned on with ZVS. The trajectory path is the same as in
Mode 3.
III. STEADY-STATE ANALYSIS
A. Voltage Conversion Ratio
Applying the voltage-second balance law to L1 = L2
during a switching period yields
vinDpTs + (vin − VCc)(1 − Dp)Ts = 0. (12)
Substituting Dp = 0.5 into (12) and rearranging it yield
VCc = 2vin. (13)
To obtain the gain of proposed converter. the ripple of the
resonant capacitor voltage ∆Vcr needs to be calculated first.
The voltage doubler on the secondary side of T operates in
symmetrical way during the steady state, so half of average
current that flows through resonant inductor iLr
during the
interval [t1 − t2] is delivered to the output load. Hence, the
average output current Io can be written as
Io =
2
Ts
Z t2
t1
−
r1
2Zr
sin[α + ωr(τ − t1)]
dτ
=
1
TsZrωr
[r1(1 + cos α)] =
2∆Vcr
TsZrωr
=
2Cr∆Vcr
Ts
. (14)
Solving (14) for ∆Vcr yields
∆Vcr =
PoTs sin2
(ωgt)
VoCr
. (15)
where Po is the rated output power.
Then by applying (t1 − t0)=DnTs (Fig. 4) with nominal
duty-ratio Dn to (2) and from (3), iLr(t) and vcr1(t) at t1
are calculated as
iLr(t1) =
−2nvin
Lr
DnTs, (16)
vcr1(t1) =
Vo
2
+ ∆Vcr. (17)
The circle equation centered at (−nvin + Vo, 0) and radius
r1 (Fig. 5) is described as
(vcr1(t) + 2nvin − Vo)2
+ (ZriLr(t))2
= r2
1. (18)
Substituting Eqs. (16) and (17) into (18) yields
Dn =
1
nVrms
s
LrPo
Ts

1 −
1
M

, (19)
This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830
© 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
IEEE TRANSACTIONS ON POWER ELECTRONICS
Fig. 6. Normalized input-current ripple of double current-fed converters
according to the primary-side duty-cycle variation. Red dotted line: current
ripple of each inductor; blue solid line: ripple of input current; red dot:
current ripple when Dp=0.5.
where Vrms is root-mean-square (RMS) value of vg and
M= Vo
4nvin
is the voltage gain of the proposed converter.
B. Input-Current Ripple
The current ripples of input inductors L1 and L2 in
switching frequency fs is described as
∆iL1 = ∆iL2 =
vinDp
Lfs
(1 − Dp), (20)
∆iin =







vinDp
Lfs
(1 − 2Dp), if Dp ≤ 0.5
vinDp
Lfs
(2Dp − 1), if Dp  0.5
. (21)
Dp affects normalized ∆iL1,2 and ∆iin (Fig. 6). The
current ripple of each inductor varies from 0 to 1 under
the variation of Dp. iL1 and iL2 are 180◦
phase shifted
and can generate the input current with reduced ripple.
When Dp = 0.5, iL1 and iL2 will cancel each other out
and will result in ripple free current; i.e., ∆ii ≈ 0. In
the proposed converter, the primary switches (S1, ..., S4) are
operated with 50% duty ratio and so the proposed converter
naturally obtains a ripple-free current. Meanwhile, the duty
of secondary-side bidirectional switches is manipulated to
achieve the desired input current and output voltage.
IV. CONTROLLER DESIGN
The control algorithm (Fig. 7) has a dual-loop structure.
The inner loop is used to control the grid current ig, while the
outer loop regulates the output voltage Vo of proposed ac/dc
converter. The outer loop computes the desired peak current
Iref
g,pk for given output power Po. Then Iref
g,pk is multiplied by
| sin ωgt| and generates iref
g . The inner loop calculates the
difference of iref
g and ig; the error ei is fed to proportional-
integral (PI) controller. The PI controller generates a desired
duty-ratio which will be applied to the switches. To reduce
the burden on the PI controller, the feed-forward nominal
(a)
(b)
Fig. 7. Controller configuration of the proposed ac/dc converter; PLL stands
for phase-locked-loop. (a) Controller. (b) Switching modulation.
duty term from (19) is used. The complete control duty D
for bidirectional switches is given as
Ds = Dn + Dc (22)
where Dc is the output of PI controller and Dn is the nominal
duty-ratio, which can be obtained from (19). As a result, the
proposed controller makes ig in phase with vg for achieving
almost unity power factor. Meanwhile, it maintains the output
voltage at the desired output voltage Vo,ref .
V. SWITCH LOSS ANALYSIS
A. Switching Loss
The switches in the proposed converter are turned on with
ZVS. The diodes are turned on/off with zero current. There-
fore, only switching losses at turn-off instant are calculated.
The total switching losses can be represented as
Psw−total =
n
X
j=1
Psw,S0j0 =
n
X
j=1
Poff,S0j0
= vds off,S0j0 · is off,S0j0 ·
toff,S0j0
2Ts
, (23)
where Psw,S0j0 is the switching loss of the j-th switch
(j=1, ..., 6). vds off,S0j0 is the voltage across the j-th switch
at the turn-off instant. is off,S0j0 is the current flowing
through the j-th switch at the turn-off instant, and toff,S0j0
is the turning-off time of the j-th switch.
In the proposed ac/dc converter, switching losses at S1 and
S2 are the same. Thus,
Psw,S1 = Psw,S2 = Poff,S1, (24)
with
Poff,S1 = 2vin ·
vin
L1
−
n2
VCc
Lm

·
toff,S1
Ts
. (25)
Similarly, the switching losses of S3 and S4 are
Psw,S3 = Psw,S4 = Poff,S3, (26)
This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830
© 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.

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IEEE TRANSACTIONS ON POWER ELECTRONICS Quasi-Single-Stage AC-DC Converter with Improved Heat Distribution

  • 1. IEEE TRANSACTIONS ON POWER ELECTRONICS Quasi-Single-Stage Current-Fed Resonant AC-DC Converter Having Improved Heat Distribution Waqar Uddin, Tsegaab Alemayehu Wagaye, Student Member, IEEE, and Minsung Kim, Senior Member, IEEE Abstract— This paper presents a quasi-single-stage current- fed resonant ac-dc converter having improved heat distribution. Secondary-side switches are turned off with the voltage closed to zero at high instantaneous power and with the voltage closed to the half of the output voltage at low instantaneous power. Switching losses at the primary-side bottom switches are reduced; this change improves the heat distribution over the switches. The primary-side duty-cycle fixed at 0.5 results in negligible input current ripple; this trait can significantly reduce the size of filter inductor at the grid side. Experimental results show the effectiveness of the proposed ac-dc converter and its improved heat distribution against a conventional solution. Index terms - Zero voltage switching, high efficiency, heat distribution, zero current ripple. I. INTRODUCTION Ac-dc power converters to connect the ac grid to var- ious dc loads are essential equipment for modern indus- trial applications. In compliance with IEC 61000-3-2, ac/dc power converters are imposed to meet high power factor (PF) and low total harmonic distortion (THD) to achieve high power quality on the utility grid. The current trend toward energy-saving and compact power electronics has also emphasized the high efficiency, high power density, and cost- effectiveness. Commercialized single-phase ac-dc converters have been widely adopted two-stage ac/dc architecture because of its straightforward implementation. In this architecture, the front-end ac/dc converter uses a diode bridge followed by a boost cell, and shapes the input current close to a sinusoidal waveform that is in phase with the grid voltage. Second-stage dc/dc converters are developed in numerous topologies such as LLC [1–4], CLLC [5], and phase-shift full-bridge [6–9]; it provides the galvanic isolation and good output voltage regulation. However, the use of separately-designed stages and bulky dc-link capacitor increase the cost and the size of the two-stage ac/dc converter. A cost-effective approach to reduce the number of the power components is to use quasi-single-stage architecture. Quasi-single-stage converters consist of a full-bridge diode rectifier and a high-frequency dc–dc converter. These con- verters eliminate a front-end boost stage and realize the boost function by using the high-frequency dc-dc converter. To operate the circuits at medium power capacity, full-bridge Manuscript received Jul. 16, 2021; revised Oct. 18, 2021, Dec. 22, 2021, and Mar. 28, 2022; accepted Jun. 9, 2022. This research was supported by the National Research Foundation of Korea (NRF) grant funded by the Korea government (MSIT) (No. 2021R1C1C1004276) (Corresponding author: Minsung Kim.) W. Uddin is with Department of Electrical Engineering, National Univer- sity of Technology, Islamabad, 44000, Pakistan (waqar9895@gmail.com) T. A. Wagaye and M. Kim are with the Division of Electronics and Electrical Engineering, Dongguk University, Seoul, 04620, South Korea (e- mail: tsegaab@dgu.ac.kr; mkim@dgu.ac.kr). based topologies are widely adopted for quasi-single-stage ac/dc converters. Quasi-single-stage ac/dc converters that use dual-active-bridge topology have been proposed [10–13]. They provide bidirectional power flow, simple control, and soft switching operation. However, it requires four secondary- side switches, which increases the development cost of the converter. To reduce the cost, a quasi-single-stage ac/dc con- verter that uses dual-half-bridge topology has been developed [14]. It uses small number of active power components. However, the soft switching region is narrow, so this design has limited power conversion efficiency under wide variation of the grid voltage. As an alternative to the two-level full- bridge based one, quasi-single-stage three-level ac/dc convert- ers have been proposed [15–17]. Three-level topology keeps the blocking voltage of each power components at half of the grid voltage. A decrease in blocking voltage in a switch usually decreases the drain-source resistance; and thereby reduces the converter’s conduction loss. Also, half of the grid voltage is applied to the switch at switching instants, so the switching loss is reduced. Despite these efforts, the aforementioned quasi-single-stage converters are the voltage- fed type, so these converters require a large size passive filter; this trait can reduce the power density of the converter. To address this drawback, quasi-single-stage current-fed full- bridge converters have been presented [18–21]; they deploy the input inductor at the grid side, which provides low- input current harmonics, and reduces the size and cost of the passive filter inductor at the grid side. However, bottom switches at the primary side suffer from hard switching loss at turn-on and turn-off instants. To lessen the switching loss, a quasi-single-stage current-fed resonant converter has been proposed [22]. Resonant power transfer naturally enables zero-current-switching, and so reduces the switching loss at the turn-off instant. Nonetheless, current flowing through the input inductor generates larger switching loss at the bottom switches at the primary side than at top switches at the primary side. The unbalanced heat distribution complicates the task of designing the heat sink design. Furthermore, when the grid voltage deviates from nominal voltage, this converter enters to asymmetric above resonance mode and its grid current becomes severely distorted. In this paper, a quasi-single-stage current-fed resonant ac- dc converter having improved heat distribution is proposed. The current doubler with active clamp circuit is used at the primary side and active voltage doubler circuit with bidirectional switch on the secondary side. Utilization of the bidirectional switch provides turn-off with the voltage close to zero at high instantaneous power and turn-off with the voltage close to the half of the output voltage at low instantaneous power. Moreover, the switching loss at the main switch is reduced, which improves the heat distribution, so the This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
  • 2. IEEE TRANSACTIONS ON POWER ELECTRONICS (a) (b) Fig. 1. Circuit diagram of current-fed ac/dc converters. S0j0 , Ds0j0 , Cs0j0 (j = 1, ..., 6): equivalent models of the switches; Dr: diode bridge rectifier; T: transformer with turns ratio n=Ns/Np, where Np is the number of primary side winding turns, and Ns is the number of secondary side winding turns; Lm: magnetizing inductor; Lr: resonant inductor; L1 and L2: input- side inductors; Cc: clamp capacitor; Cr1 and Cr2: resonant capacitors; Co: output capacitor; vg: grid voltage; vin: input voltage; Vo: output voltage; vcr1 and vcr2: voltage across Cr1, Cr2; VCc: voltage across Cc; iin: input current; io: output current; iL1 and iL2: current through L1, L2; vpri: primary-side voltage of T; vsec: secondary-side voltage of T; iLm: magnetizing current; iLr: current through Lr; iS0j0 : current through Sj, Rl: Load resistor. (a) Proposed ac-dc converter. (b) Conventional ac-dc current- fed converter [22]. thermal management system can be minimized. Furthermore, the primary-side switches operate with 50% duty-ratio, which makes the input current ripple negligible regardless of the variations in grid voltage and load; this aspect dramatically reduces the size of the filter inductor at the grid side. The proposed converter operation is experimentally verified by designing and testing a 1-kW prototype. The structure of the paper is organized as follows. Section II explains the circuit topology and its operation principle. Section III discusses steady state operation of proposed converter and Section IV presents its control structure. Sec- tion V details the switching loss of the proposed converter and Section VI addresses its design guideline. Section VII describes experimental validation. The paper is concluded in Section VIII. II. CIRCUIT OPERATIONS The proposed current-fed converter (Fig. 1a) is composed of a diode rectifier, a current doubler with an active clamp cir- cuit and a resonant circuit plus a bidirectional switch isolated with a transformer T. On the primary side of T, the converter uses a current doubler circuit with an active clamp circuit composed of input inductors (L1, L2), a clamping capacitor Cc, four switches (S1, S2, S3, S4). On the secondary side of T, the converter uses an active voltage doubler circuit composed of a resonant inductor Lr, two resonant capacitors (Cr1, Cr2), a bidirectional switch (S5, S6), and two diodes Fig. 2. Waveforms of proposed ac/dc converter during a grid cycle. Tg is a grid period. (D1, D2). The complementary pulse-width modulation (PWM) signal with primary-side duty ratio of DpTs=0.5Ts and necessary dead-time td is applied to the switches in pairs (S1, S4) and (S2, S3). The PWM signal with secondary-side duty- ratio of (Ds + 0.5)Ts and phase-shift of 180◦ is applied to the bidirectional switches at the secondary side. The duty of bidirectional switches is manipulated to control the input current and output voltage of converter. Compared to the con- ventional current-fed converter [22] (Fig. 1b), the proposed current-fed converter features improved heat distribution over the switches. Primary-side duty-cycle fixed at 0.5 makes the input current ripple become negligible. Moreover, the circuit experiences low switching loss because the secondary-side switches are turned off with the voltage close to zero at high instantaneous power and are turned off with the voltage close to Vo/2 at low instantaneous power (Fig. 2). The operation of proposed converter is analyzed under the following assumptions for simplification. 1) Switch Sj (j = 1, ..., 6) is modeled as a junction capacitor Cs0j0 and a body diode Ds0j0 . 2) The capacitance of clamp capacitor Cc is considered to be large enough so that the voltage across the clamp capacitor VCc has a constant value. 3) The capacitance of output capacitor Co is assumed to This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
  • 3. IEEE TRANSACTIONS ON POWER ELECTRONICS be large enough to neglect the voltage ripple at the output voltage Vo. 4) Transformer T is modeled as a magnetizing inductance Lm and its leakage inductance. The leakage inductance is considered to be connected in series with resonant inductance Lr. 5) The resonant capacitors Cr1 and Cr2 are identical; thus, Cr1 = Cr2 = Cr. 6) The input inductors L1 and L2 have same characteristics; thus, L1 = L2 = L. The operation of proposed topology is divided into four modes (Fig. 3). Due to symmetric operation, the modes are analyzed during the first half switching period (Fig. 4). A. Mode Analysis Mode 1 [t0, t1]: At time t0, S1, S4, and S5 are turned on with zero-voltage-switching (ZVS), and S6 is already turned on before S1, S4, and S5 are turned on. vpri = −VCc is transferred to secondary side of T. Then, vsec = −nVCc is applied to Lr, and so iLr increases linearly in the negative direction. The mathematical expression can be written as Lr diLr dt = −nVCc, (1) with iLr(t0)=0. Solving (1) yields iLr(t) = −nVCc Lr (t − to). (2) At this instant, the capacitor voltage is given as vcr1(t) = Vo 2 + ∆Vcr, (3) when ∆Vcr is the ripple of the resonant capacitor voltage. The operation of converter follows the trajectory from A1 to B1 (Fig. 5). Mode 2 [t1, t2]: At time t1, S6 is turned off at t1 with low voltage. −nVCc is applied to the resonant tank. Then, iLr starts to flow sinusodially. The mathematical expression is given as Lr diLr(t) dt = −nVCc − vcr1(t) + Vo, (4) iLr(t) = Cr1 dvcr1(t) dt − Cr2 dvcr2(t) dt . (5) Vo = vcr1(t) + vcr2(t), so (5) can be written as iLr(t) = Cr1 dvcr1(t) dt − Cr2 d(Vo − vcr1(t)) dt = 2Cr1 dvcr1(t) dt . (6) The differential equations (4) and (6) are solved for iLr and vcr1 using initial conditions vcr1(t1)=−nVCc + Vo + r1 cos α and iLr(t1)=− r1 Zr sin α where α=sin−1 −nVCcZr Lrr1 (t1 − t0) and r1=Vo 2 + ∆Vcr − nVCc is the radius of the circular path centered at (−nVCc + Vo, 0) (Fig. 5); the result is vcr1(t) = −nVCc + Vo + r1 cos[α + ωr(t − t1)], (7) iLr(t) = − r1 Zr sin[α + ωr(t − t1)]. (8) (a) (b) (c) (d) Fig. 3. Equivalent circuits of the proposed ac/dc converter during the first half of the switching period. (a) Mode 1. (b) Mode 2. (c) Mode 3. (d) Mode 4. The angular resonant frequency ωr and characteristic impedance Zr can be calculated as ωr = 1 p Lr(Cr1 + Cr2) , Zr = s Lr (Cr1 + Cr2) . (9) The operation of converter follows the trajectory from B1 to A2 (Fig. 5). Mode 3 [t2, t3]: At time t2, the resonance formed by Lr, Cr1 and Cr2 comes to its end at t2. iLr=0 and vcr1 is discharged to its minimum value. Also, the current through D1 becomes zero, and so D1 does not suffer from the reverse recovery problem. In this mode, iL1 follows a positive slope while This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
  • 4. IEEE TRANSACTIONS ON POWER ELECTRONICS Fig. 4. Theoretical waveforms of the proposed ac/dc converter. vgs0j0 : the gate-source voltage of the j-th switch (j=1,...,6). iL2 follows a negative slope as iL1(t) = vin L1 , (10) iL2(t) = vin − VCc L2 , (11) while vin = |vg|. The trajectory at this mode stays at A2 (Fig. 5). Mode 4 [t3, t4]: At time t3, the switching state of S1 and S4 has changed from on to off. The current flowing through Ds2 and Ds3 discharges Cs2 and Cs3. Hence S2 and S3 are Fig. 5. State-plane trajectory of the proposed ac/dc converter. turned on with ZVS. The trajectory path is the same as in Mode 3. III. STEADY-STATE ANALYSIS A. Voltage Conversion Ratio Applying the voltage-second balance law to L1 = L2 during a switching period yields vinDpTs + (vin − VCc)(1 − Dp)Ts = 0. (12) Substituting Dp = 0.5 into (12) and rearranging it yield VCc = 2vin. (13) To obtain the gain of proposed converter. the ripple of the resonant capacitor voltage ∆Vcr needs to be calculated first. The voltage doubler on the secondary side of T operates in symmetrical way during the steady state, so half of average current that flows through resonant inductor iLr during the interval [t1 − t2] is delivered to the output load. Hence, the average output current Io can be written as Io = 2 Ts Z t2 t1
  • 5.
  • 6.
  • 7.
  • 9.
  • 10.
  • 11.
  • 12. dτ = 1 TsZrωr [r1(1 + cos α)] = 2∆Vcr TsZrωr = 2Cr∆Vcr Ts . (14) Solving (14) for ∆Vcr yields ∆Vcr = PoTs sin2 (ωgt) VoCr . (15) where Po is the rated output power. Then by applying (t1 − t0)=DnTs (Fig. 4) with nominal duty-ratio Dn to (2) and from (3), iLr(t) and vcr1(t) at t1 are calculated as iLr(t1) = −2nvin Lr DnTs, (16) vcr1(t1) = Vo 2 + ∆Vcr. (17) The circle equation centered at (−nvin + Vo, 0) and radius r1 (Fig. 5) is described as (vcr1(t) + 2nvin − Vo)2 + (ZriLr(t))2 = r2 1. (18) Substituting Eqs. (16) and (17) into (18) yields Dn = 1 nVrms s LrPo Ts 1 − 1 M , (19) This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
  • 13. IEEE TRANSACTIONS ON POWER ELECTRONICS Fig. 6. Normalized input-current ripple of double current-fed converters according to the primary-side duty-cycle variation. Red dotted line: current ripple of each inductor; blue solid line: ripple of input current; red dot: current ripple when Dp=0.5. where Vrms is root-mean-square (RMS) value of vg and M= Vo 4nvin is the voltage gain of the proposed converter. B. Input-Current Ripple The current ripples of input inductors L1 and L2 in switching frequency fs is described as ∆iL1 = ∆iL2 = vinDp Lfs (1 − Dp), (20) ∆iin =        vinDp Lfs (1 − 2Dp), if Dp ≤ 0.5 vinDp Lfs (2Dp − 1), if Dp 0.5 . (21) Dp affects normalized ∆iL1,2 and ∆iin (Fig. 6). The current ripple of each inductor varies from 0 to 1 under the variation of Dp. iL1 and iL2 are 180◦ phase shifted and can generate the input current with reduced ripple. When Dp = 0.5, iL1 and iL2 will cancel each other out and will result in ripple free current; i.e., ∆ii ≈ 0. In the proposed converter, the primary switches (S1, ..., S4) are operated with 50% duty ratio and so the proposed converter naturally obtains a ripple-free current. Meanwhile, the duty of secondary-side bidirectional switches is manipulated to achieve the desired input current and output voltage. IV. CONTROLLER DESIGN The control algorithm (Fig. 7) has a dual-loop structure. The inner loop is used to control the grid current ig, while the outer loop regulates the output voltage Vo of proposed ac/dc converter. The outer loop computes the desired peak current Iref g,pk for given output power Po. Then Iref g,pk is multiplied by | sin ωgt| and generates iref g . The inner loop calculates the difference of iref g and ig; the error ei is fed to proportional- integral (PI) controller. The PI controller generates a desired duty-ratio which will be applied to the switches. To reduce the burden on the PI controller, the feed-forward nominal (a) (b) Fig. 7. Controller configuration of the proposed ac/dc converter; PLL stands for phase-locked-loop. (a) Controller. (b) Switching modulation. duty term from (19) is used. The complete control duty D for bidirectional switches is given as Ds = Dn + Dc (22) where Dc is the output of PI controller and Dn is the nominal duty-ratio, which can be obtained from (19). As a result, the proposed controller makes ig in phase with vg for achieving almost unity power factor. Meanwhile, it maintains the output voltage at the desired output voltage Vo,ref . V. SWITCH LOSS ANALYSIS A. Switching Loss The switches in the proposed converter are turned on with ZVS. The diodes are turned on/off with zero current. There- fore, only switching losses at turn-off instant are calculated. The total switching losses can be represented as Psw−total = n X j=1 Psw,S0j0 = n X j=1 Poff,S0j0 = vds off,S0j0 · is off,S0j0 · toff,S0j0 2Ts , (23) where Psw,S0j0 is the switching loss of the j-th switch (j=1, ..., 6). vds off,S0j0 is the voltage across the j-th switch at the turn-off instant. is off,S0j0 is the current flowing through the j-th switch at the turn-off instant, and toff,S0j0 is the turning-off time of the j-th switch. In the proposed ac/dc converter, switching losses at S1 and S2 are the same. Thus, Psw,S1 = Psw,S2 = Poff,S1, (24) with Poff,S1 = 2vin · vin L1 − n2 VCc Lm · toff,S1 Ts . (25) Similarly, the switching losses of S3 and S4 are Psw,S3 = Psw,S4 = Poff,S3, (26) This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
  • 14. IEEE TRANSACTIONS ON POWER ELECTRONICS Fig. 8. Turn-off switching losses of the ac/dc converters. Prop. and conv. stand for proposed and converter, respectively. (a) When vg=175 Vrms. (b) When vg=220 Vrms. (c) When vg=265 Vrms. with Poff,S3 = 2vin · −vin L1 + n2 VCc Lm · toff,S3 Ts . (27) The switching losses of S5 and S6 are Psw,S5 = Psw,S6 = Poff,S5, (28) with Poff,S5 = Vo 2 − ∆Vcr · r1 2Zr sin(ωrDsTs) · toff,S5 Ts . (29) Fig. 9. Conduction losses of the ac/dc converters. (a) When vg=175 Vrms. (b) When vg=220 Vrms. (c) When vg=265 Vrms. B. Conduction Loss The total conduction loss Pcd−total can be obtained as Pcd−total = n X l=1 Pcd,S0l0 + n X m=1 Pcd,D0m0 + Pcd,Dr = I2 S0l0 Rds0l0 + VD0m0 ID0m0 + VDrIDr, (30) where Pcd,S0l0 is the conduction loss of the l-th switch (l=1,...,6), Pcd,D0m0 is the conduction loss of the m-th diode (m=1,2), and Pcd,Dr is the conduction loss of the rectifier diode; IS0m0 is the RMS current flowing through S0m0 and Rds0m0 is the on-state resistance of S0m0 ; VD0m0 is the forward voltage of D0m0 and ID0m0 is the average current This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
  • 15. IEEE TRANSACTIONS ON POWER ELECTRONICS TABLE I PEAK CURRENT STRESS AND VOLTAGE STRESS ON THE SWITCHES OF THE PROPOSED AC/DC CONVERTER Switch Current / Values Voltage S1, S2 IS1,2 peak n2 vin,peak 2fs · 1 Lr − 1 Lm + vin,peak 4fsL1 VS1,2 peak 2vin,peak S3, S4 IS3,4 peak nvin,peak 2fs · 1 Lm − 1 Lr − vin,peak 4fsL1 VS3,4 peak 2vin,peak S5, S6 IS5,6 peak 2nvin,peakDs fsLr VS5,6 peak Vo/2 + ∆Vcr,peak D1, D2 ID1,2 peak n2 vin,peakTs 2Lr VD1,2 peak Vo Dr IDr peak iin,peak VDr peak vin,peak flowing through D0m0 ; VDr is the forward voltage of Dr and IDr is the average current flowing through Dr. The switching and conduction losses (Fig. 8) of the con- verters vary over half cycle of different grid voltages. Note that the switching and conduction losses of the conventional converter in [22] are obtained only when vg=220 Vrms because the grid current of the converter in [22] was highly distorted when vg=175 Vrms or vg=265 Vrms. This will be discussed in Section VII in detail. When vg=220 Vrms, the primary-side bottom switches in [22] experience high switching loss as in Fig. 8b. In contrast, the main-switching action occurs at the secondary-side switches in the proposed converter, and so its primary-side bottom switches experience reduced switching loss. Moreover, secondary-side switches of the proposed converter experience low switching loss because they are turned off with the voltage closed to zero at high instantaneous power and with the voltage closed to the half of the output voltage at low instantaneous power. As a result, heat management is facilitated in the proposed converter. The conduction loss mainly occurs at the diodes due to the high forward voltage drop at the diodes (Fig. 9). VI. DESIGN GUIDELINE A. Input Inductance Design The inductor current ripple ∆iin is highest at vin,peak. Then, the peak of the inductor current ripple ∆iin,peak should be more than average inductor current Iin to guarantee ZVS turn-on for S1 and S2 under the grid voltage variation ∆iin,peak = vin,peak 4Lfs ≥ 2Po ηvin,peak = Iin,peak, (31) where Po is the output power, Iin,peak is the peak of the average input current, and η is the efficiency of the converter. Solving (31) for L yields L ≤ Lcrit = ηv2 in,peak 8Pofs , (32) where Lcrit is the critical inductance. If (32) is satisfied in a grid period, S1 and S2 can be turned on with ZVS. If not, S1 and S2 cannot be turned on with ZVS. B. Selection of Transformer Turns Ratio The turns ratio n of T can be calculated from the voltage gain M of the proposed converter as n ≤ Vo 4Mminvin,peak = Vo 4vin,peak , (33) where Mmin is the minimum of M. C. Resonant Inductance and Resonant Capacitance The stable operation of converter is highly dependent on the proper selection of resonant capacitor Cr. The peak of capacitor voltage ripple ∆Vcr,peak must be less than half of output voltage Vo such that vcr(t) ≥ 0 ∆Vcr,peak ≤ Vo/2. (34) Substituting the value of ∆Vcr,peak from (15) into (34) gives Cr ≥ 2Po V 2 o fs . (35) The value of capacitor must be selected to satisfy (35). Combining eqs. (9) and (35) to calculate Lr yields Lr ≤ V 2 o fs ω2 r Po ≤ Vofs ω2 r Io . (36) (36) is used to guide selection of Lr; which has an inverse relationship with output power Po and average output current Io. Hence Lr should be set large enough to reduce the current stress on devices while satisfying (36). D. Switch Consideration The switches undergo voltage stress and current stress (Table I). The peak drain-source voltage stress determines the voltage rating of the switches. The current stress also determines the current rating of the switches. In Table I, IS0l0 peak is peak current stress on the l-th switch. VS0l0 peak is peak voltage stress on the l-th switch; ID0m0 peak is peak current stress on the m-th diode; VD0m0 peak is peak voltage stress on the m-th diode; IDr peak is peak current stress on the rectifier diode; VDr peak is peak voltage stress on the rectifier diode; vin,peak is peak voltage of vin; iin,peak is peak voltage of iin. VII. EXPERIMENTAL RESULTS The proposed ac/dc converter was validated by construct- ing (Fig. 10, Table II, Table III) and testing a 1-kW prototype. This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
  • 16. IEEE TRANSACTIONS ON POWER ELECTRONICS Fig. 10. Prototype of the proposed ac/dc converter. TABLE II PARAMETERS AND COMPONENTS OF THE PROTOTYPE Parameters Symbols Value Primary side voltage vg 175-265 Vrms Secondary side voltage Vo 380 V Rated output power Po 1 kW Switching frequency fs 50 kHz Resonant frequency fr 113 kHz Input side inductor L1,2 0.45 mH Resonant inductance Lr 10.8 µH Magnetizing inductance Lm 87.5 µH Clamp capacitance Cc 1 µF Transformer turns ratio Np:Ns 32:8 Resonant capacitance Cr1, Cr2 178 nF Output capacitance Co 1,000 µF Components Symbol Part number Primary side switches S1, ..., S4 UF3C120070K3S Secondary side switches S5, S6 UF3C065040K3S Secondary side diodes D1, D2 D2065C6 Transformer core T PQ5050 TABLE III SPECIFICATION OF THE MAGNETIC COMPONENTS Transformer property Value Transformer size PQ5050 (Length/Width/Height) (30/48/48.5 mm) Core material Ferrite R material, Magnetics Turns ratio, n 0.25 Primary winding, Np 32 turns, 16 AWG x 2 Secondary winding, Ns 8 turns, 14 AWG x 3 Magnetic inductance 1.4 mH Leakage inductance 0.38 µH External inductor property Value External inductor size PQ3535 (Length/Width/Height) (35.5/39.1/37.6 mm) Core material Ferrite R material, Magnetics Winding 31 turns, 16 AWG Inductance 10.8 µH Its operation is demonstrated for vg = 220 Vrms with fg = 60 Hz and Vo = 380 V. A control algorithm was developed using Code Composer Studio program, and was executed on a TMS320F28377D digital signal processor. The experimental waveforms (Fig. 11) of resonant ca- pacitor voltages vcr1, vcr2 and resonant inductor current iLr varied along with the grid voltage variation. The high- Fig. 11. Experimental waveforms of vcr1, vcr2, and iLr. Fig. 12. Experimental waveforms of vds1, iS1, vds4, and iS2. Due to the symmetry in switching operation of (S1, S4) and (S2, S3), only the waveform of the switch pair (S1, S4) is presented. frequency waveforms are zoomed-in at a different instant to show the behaviors of different voltages and currents in the circuit. The ripple of the capacitor voltage is high at high instantaneous power and low at low instantaneous power. At high instantaneous power, the inductor current increases linearly during a short period of time and decreases sinusoidally during a long period of time. In contrast, at low instantaneous power, the inductor current increases linearly during a long period of time and decreases sinusoidally during a short period of time. The experimental waveforms (Fig. 12) of primary switches (S1, S4) are half-sinusoidal. Before switches S1 and S4 are turned on, negative current flows through them. Therefore, they are turned on with ZVS. In the bidirectional switches (S5, S6), vds of S5 is equal to Vo/2−∆Vcr at turn-off instant (Fig. 13). At high instantaneous power, the ripple of the resonant capacitor voltage ∆Vcr is closed to half of the output voltage Vo. Hence, S5 is turned off with the voltage closed This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
  • 17. IEEE TRANSACTIONS ON POWER ELECTRONICS Fig. 13. Experimental waveforms of vds5, iS5, vds6, and iS6. Fig. 14. Experimental waveforms of iD1 and iD2. Fig. 15. Experimental waveforms of iin, iL1, and iL2. to Vo/2. In contrast, at low instantaneous power, the ripple of the resonant capacitor voltage ∆Vcr becomes small, but vds (a) (b) (c) Fig. 16. Experimental waveforms of Vo, vg, and ig when vg = 220 Vrms and the output power is varied. (a) At the steady state. (b) From 500 W (288 Ω) to 1 kW (144 Ω). (c) From 1 kW (144 Ω) to 500 W (288 Ω). Fig. 17. Measured efficiency curves according to the output load and the grid voltage variations. of S5 is still lower than Vo/2, and so S5 is turned off with low voltage. This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
  • 18. IEEE TRANSACTIONS ON POWER ELECTRONICS Fig. 18. Measured power factor curves according to the output load and the grid voltage variations. iD1 and iD2 are also half-sinusoidal (Fig. 14). The current through the diode starts to flow after the bidirectional switch is turned off. The current is transferred to output through diodes. Both the diodes are turned-off at zero current, so they do not suffer from the reverse-recovery problem. The waveforms (Fig. 15) of input inductor current (iL1, iL2) and input current iin are half-sinusoidal. The primary switches are operated with 50% fixed duty ratio, so the ripple in input current iin is eliminated. The waveforms of grid voltage, grid current and output voltage are presented in Fig. 16a. The grid current is sinu- soidal and the output voltage is almost constant. The grid voltage vg and the grid current ig are completely in-phase; this result shows the effectiveness of control algorithm. The power factor achieved is 0.996 which is almost unity and the current waveform is exactly sinusoidal, with total harmonic distortion of 3.46%. Moreover, the output voltage Vo reaches the desired output voltage. To validate the dynamic perfor- mance of the proposed ac/dc converter, the output power is varied from 500 W to 1 kW and vice versa. When the output power is changed, the grid current well tracked the reference grid current and output voltage well regulated the reference output voltage under the power variation (Fig. 16b,c). The efficiency (Fig. 17) and the input power factor (Fig. 18) of the proposed converter were measured using a Yokogawa WT1800 power analyzer. The proposed converter achieved a peak efficiency of 95.1% and the input power factor of 0.996 at vg=220 Vrms and full load. The loss breakdown of the proposed converter is conducted at full- load. The use of secondary-side switching alleviates the losses occurred at the primary-side switches (Fig. 19). The efficiency and the input power factor of the conventional converter were obtained only when vg=220 Vrms. The grid current of this converter was highly distorted when vg=175 Vrms or vg=265 Vrms, and so we did not measure its efficiency and input power factor. The efficiency and the input power factor of the conventional converter were slightly higher than those of the proposed converter at vg=220 Vrms and under the different output powers. Thermal images (Fig. 20) verify improved heat distribution at the primary-side switches and secondary-side switches of the proposed converter. Maximum temperature at the primary-side switches of the conventional converter [22] was measured at 68.1◦ C. In contrast, maximum temperatures at (a) (b) (c) (d) Fig. 19. Loss breakdown of the converters at full-load. (a) Proposed converter when vg=175 Vrms. (b) Proposed converter when vg=220 Vrms. (c) Conventional converter in [22] when vg=220 Vrms. (d) Proposed converter when vg=265 Vrms. This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
  • 19. IEEE TRANSACTIONS ON POWER ELECTRONICS (a) (b) (c) Fig. 20. Thermal images of the switches of the converters. (a) Primary-side switches of the conventional converter [22]. (b) Primary-side switches of the proposed converter. (c) Secondary-side switches of the proposed converter. the primary-side switches and the secondary-side switches of the proposed converter were measured at 35.2◦ C and 39.1◦ C, respectively. The improved heat distribution is able to simplify the design of heat sink attached to the switches. The proposed converter and other ac/dc converters are compared in terms of topology, shape of the inductor current, the number of power components, power conversion effi- ciency, etc. (Table IV). Two-stage ac/dc converter in [4] con- sists of dual-output-rectifier and dual-input dc transformer. The front-end rectifier controls the input current and regulates the dc-bus voltage. The use of the dc transformer fixes the voltage gain between dc-bus voltage and output voltage. The rectifier stage experiences high switching loss and conduction loss, which lowers the efficiency of the converter. Even though the switching loss of the dc transformer is negligible, the conduction loss of the dc transformer exists. When the input voltage becomes lower, the current flowing through the front-end circuit increases. Then, MOSFET switches at the front-end circuit in [4] experience high conduction loss, because the front-end circuit in [4] has a single current-fed structure. In contrast, MOSFET switches in the proposed converter experience relatively low conduction loss, because the proposed converter is built based on double current-fed structure. When the input voltage varies from 175 Vrms to 265 Vrms, the dc bus voltage will be able to reach 2·265· √ 2=749 V in the proposed converter. In contrast, the dc bus voltage in [4] maintains at 435 V. The smaller dc bus voltage reduces the voltage stress on the active power components. However, the required number of active power components is larger than that of the proposed converter; the cost of active power components takes a large portion in the development cost. In Table V, we have estimated and compared the cost for the active power components of the converters when these converters operate in the same input/output environment. We can see that the development cost of the converter in [4] is higher than that of the proposed converter. Moreover, the converter in [4] presents the single current-fed structure and so the high-frequency input current ripple occurs as the duty-ratio changes; the converter in [4] re- quires the additional LC filter at the grid side. Meanwhile, the proposed converter employs double current-fed structure and operates with Dp=0.5; the input current ripple is theoretically zero. This aspect does not require the additional LC filter, which can further reduce the size and cost of the converter in the ac/dc applications. The unfolded dual-active-bridge ac/dc converter has been developed in [13]. The converter has a buck-boost functionality, so it can cover the wide output voltage range. However, it requires secondary-side switches, which increases the development cost of the converter. The unfolded double current-fed linear ac/dc converter has been presented in [21]. This converter requires only two switches at the primary side, but it will need additional snubber circuits to suppress the voltage spike occurred at the primary-side switches. The unfolded double current-fed resonant ac/dc converter has been presented in [22]. This converter achieves high efficiency because full resonance is ensured under the grid voltage of 220 Vrms. However, the heat distribution between primary-side top switches and bottom switches is unbalanced; this trait increases the size of the heat sink. Besides, when the grid voltage deviates from 220 Vrms, the resonance is broken in first half switching cycle, but not in the second half switching cycle. That is, the converter enters to asymmetric above resonance mode. The converter in [22] operating asymmetric above resonance mode cannot achieve satisfactory power factor and total harmonic distortion in the grid current. Compared to the converter in [22], the proposed ac/dc converter adopts the active voltage doubler at the secondary side; this aspect significantly reduces the switching loss at the high instantaneous power and also reduces at the low instantaneous power. Also, the secondary side switch- ing balances the loss distribution between the primary-side top switches and bottom switches, which reduces the size of the heat sink. The secondary-side switching makes the resonant currents in first half switching cycle and second half switching cycle become symmetric. This will increase the controllability of the proposed converter. VIII. CONCLUSION In this paper, a quasi-single-stage current-fed resonant ac- dc converter having improved heat distribution is proposed. By using bidirectional switch at the secondary side of the transformer, it achieves the turn-off with the voltage closed to zero at high instantaneous power and the turn-off with the voltage closed to the half of the output voltage at low instantaneous power. Switching loss at the main switch is reduced, so heat is distributed evenly among the active switches. The primary-side switches operate with 0.5 duty- cycle, which makes the input current ripple almost negligible. Theoretical analysis and experimental results for a 1-kW pro- totype demonstrate the feasibility of the proposed converter. This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
  • 20. IEEE TRANSACTIONS ON POWER ELECTRONICS TABLE IV COMPARISON OF THE CONVENTIONAL AC/DC CONVERTERS AND THE PROPOSED CONVERTER Items [4] [13] [21] [22] Proposed converter Topology Two-stage Unfolded Unfolded Unfolded Unfolded dual-output- dual-active- double double double rectifier bridge current-fed current-fed current-fed + LLC + active-clamp active-clamp rectifier + voltage-doubler + active voltage-doubler Operation mode Buck-boost Buck-boost Boost Boost Boost Inductor current Mode 1 Resonant Linear Linear Resonant Linear Mode 2 - Linear - - Resonant Switches 6 8 2 4 6 Number of Diodes 10 4 8 6 6 components Capacitors 4 3 1 5 4 Inductors 2 1 2 3 3 Transformers 1 1 1 1 1 Peak efficiency 96.2% 95% 92% 96.3% 95.1% Grid voltage 200-240 Vrms 220 Vrms 110 Vrms 220 Vrms 175-265 Vrms Output voltage 240-360 V 400 V 48 V 360 V 380 V Rated power 1.5 kW 1.0 kW 0.1 kW 1 kW 1 kW Heat distribution Balanced Balanced Unbalanced Unbalanced Balanced Input-current ripple Medium High Medium Medium Zero Controllability under Good Good Good Poor Good grid voltage variation Implementation cost High High Low Low Medium TABLE V PRICE COMPARISON OF THE CONVENTIONAL AC/DC CONVERTERS AND THE PROPOSED CONVERTER Part Part number Voltage rating Unit price ($) [4] [13] [21] [22] Proposed MOSFET UF3C065040K3S 650 V 12.55 6 - - - 2 UJ3C120070K3S 1200 V 15.38 - 8 2 4 4 Diode D2065C6 650 V 8.51 6 - 4 2 2 Diode rectifier KBPC5010 700 V 3.61 1 1 1 1 1 Total cost ($) 129.97 126.65 68.41 82.15 107.25 Courtesy: The price of the components is referred to www.mouser.com. 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Power Electron., vol. 35, no. 4, pp. 4296-4308, Apr. 2020. [13] J. Zhang, D. Sha, and P. Ma, “A dual active bridge dc-dc based single stage ac-dc converter with seamless mode transition and high power factor,” IEEE Trans. Ind. Electron., vol. 69, no. 2, pp. 1411-1421, Feb. 2022. This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.
  • 21. IEEE TRANSACTIONS ON POWER ELECTRONICS [14] N. D. Dao, H. V. Nguyen, and D. C. Lee, “Semi-modular solid-state transformers with reduced count of components based on single-stage ac/dc converters,” IEEE Trans. Power Electron. vol. 37, no. 7, pp. 8177-8189, Jul. 2022. [15] Y. Tang, D. Zhu, C. Jin, P. Wang, and F. Blaabjerg, “A three-level quasi-two-stage single-phase PFC converter with flexible output voltage and improved conversion efficiency,” IEEE Trans. Power Electron., vol. 30, no. 2, pp. 717-726, Feb. 2015. [16] S. Dusmez, X. Li, and B. Akin, “A fully integrated three- level isolated single-stage PFC converter,” IEEE Trans. Power Electron., vol. 30, no. 4, pp. 2050-2062, Apr. 2015. [17] L. A. G. Rodriguez, V. Jones, A. R. Oliva, A. Escobar-Mejı́a, and J. C. Balda, “A new SST topology comprising boost three-level ac/dc converters for applications in electric power distribution systems,” IEEE Trans. Emerg. Sel. Topics Power Electron., vol. 5, no. 2, pp. 735-746, Jun. 2017. [18] H. S. Ribeiro and B. V. Borges, “New optimized full-bridge single-stage ac/dc converters,” IEEE Trans. Ind. Electron., vol. 58, no. 6, pp. 2397-2409, Jun. 2011. [19] C. Li and D. Xu, “Family of enhanced ZCS single-stage single-phase isolated ac–dc converter for high-power high- voltage dc supply,” IEEE Trans. Ind. Electron., vol. 64, no. 5, pp. 3629-3639, May 2017. [20] C. Li, Y. Zhang, Z. Cao, and X. U. Dewei, “Single-phase single-stage isolated ZCS current-fed full-bridge converter for high-power ac/dc applications,” IEEE Trans. Ind. Electron., vol. 32, no. 9, pp. 6800-6812, Sep. 2017. [21] I. Castro, K. Martin, A. Vazquez, M. Arias, D. G. Lamar, and J. Sebastian, “An ac-dc PFC single-stage dual inductor current fed push-pull for HB-LED lighting applications,” IEEE Trans. Emerg. Sel. Topics Power Electron., vol. 6, no. 1, Mar. 2018. [22] S. H. Lee and M. J. Kim, “High efficiency isolated resonant PFC converter for two-stage ac-dc converter with enhanced performance,” IEEE Energy Conversion Congress and Expo- sition (ECCE), pp. 1120-1124, Sep.-Oct. 2019. Waqar Uddin was born in Upper Dir, Khyber Pukhtunkhwa, Pakistan. He received his B.S. and M.S degree in Electrical Power Engineering and Electrical Engineering from COMSATS University Islamabad, Abbottabad Campus, Pakistan, respec- tively in 2013 and 2016. He worked as a Lec- turer at University of Management Technology, Lahore, Sialkot Campus, Pakistan from 2016 to 2018. He completed his Ph.D. degree in 2020 from Pusan National University, Busan, South Korea. In 2020/2021, he worked as a Postdoctoral Researcher in the CPC laboratory at Dongguk University, Seoul, South Korea. Since 2021, he is working as an Assistant Professor at the National University of Technology, Islamabad, Pakistan. His research interests include power converter and control, grid-connected converters, electric drives and integration of renewable energies to grid. Tsegaab Alemayehu Wagaye (Student Member, IEEE) received the B.S. degree in electrical and computer engineering from Addis Ababa Univer- sity, Addis Ababa, Ethiopia, in 2019. He is cur- rently working toward the Ph.D. degree at Dongguk University, Seoul, Korea. His research interests include highly efficient power conversion systems and control, highly effi- cient power circuit design and inverter circuits. Minsung Kim (M’14-SM’20) was born in Ulsan, Korea, in 1986. He received the B.S. degree in electrical engineering from Pohang University of Science and Technology (POSTECH), Pohang, Ko- rea, in 2008, and the Ph.D. degree in electrical engineering from POSTECH, Pohang, Korea, in 2013. Since 2013, he has been with Department of Creative IT Engineering and Future IT Research Laboratory, POSTECH, Pohang, Korea, where he is currently Research Assistant Professor. In 2016, he has also worked as Research Scholar in Future Energy Electronics Center at Virginia Tech, Blacksburg, VA. In 2017, he has also served as Academic Visitor in Control and Power System Group at Imperial College London, London, UK. Since 2018, he has been with the Division of Electronics and Electrical Engineering, Dongguk University, Seoul, Korea, where he is currently an Assistant Professor. His current research interests include highly efficient power conversion circuit design, intelligent controller design for industrial electronics, and renewable energy energy storage systems. This article has been accepted for publication in IEEE Transactions on Power Electronics. This is the author's version which has not been fully edited and content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2022.3185830 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.See https://www.ieee.org/publications/rights/index.html for more information.