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International Journal of Research in Advance Engineering (IJRAE)
Vol. 1, Issue 3, MAR-2015, Available at: www.knowledgecuddle.com/index.php/IJRAE
1
eISSN : 2395-1648
Simulation and Hardware Implementation of
Grid Connected Solar Charge Controller with
MPPT
Prof. Vipul Patel1
, Prof. Sanjay Patel2
, Prof. Nikunj Patel3,
Prof. Sanjay Prajapati4
Department of Electrical Engineering
vipulpatel.ee@hcet.gtc.ac.in sanjaypatel265@gmail.com nikunjpatel.ee@hcet.gtc.ac.in sanjayprajapati.ee@hcet.gtc.ac.in
Hansaba College of Engineering & Technology, Sidhpur, GTU, Ahmedabad, Gujarat, India
Abstract: A renewable energy source plays an important role in electricity generation. Various renewable energy sources like
wind, solar, geothermal, ocean thermal, and biomass can be used for generation of electricity and for meeting our daily energy
needs. Energy from the sun is the best option for electricity generation as it is available everywhere and is free to harness. On an
average the sunshine hour in India is about 6hrs annually also the sun shine shines in India for about 9 months in a year.
Electricity from the sun can be generated through the solar photovoltaic modules (SPV). The SPV comes in various power
output to meet the load requirement [1]
. Maximization of power from a solar photo voltaic module (SPV) is of special interest as
the efficiency of the SPV module is very low. A peak power tracker and DC-DC Boost Converter is used for Extracting the
maximum power from the SPV module. And simulation in PSIM software and hardware result is compare and solar panel
maximum efficiencies is increase nearby 85% using dither routine algorithm method use.
Keyword: PV module, Grid, Maximum Power Point Tracking (MPPT) module, Inverter, PSIM, Boost converter.
I. INTRODUCTION
Renewable energy sources play an important role in electricity generation. Various renewable energy sources like
wind, solar, geothermal, ocean thermal, and biomass can be used for generation of electricity and for meeting our daily
energy needs. Energy from the sun is the best option for electricity generation as it is available everywhere and is free to
harness. On an average the sunshine hour in India is about 6hrs annually also the sun shine shines in India for about 9
months in a year. A worldwide concern for future access to affordable, sustainable energy is driving the development of
more efficient solar power generation [2]
. In any photovoltaic (PV) based system, the master controller is a critical
component responsible for the control of electricity flow between the module, battery, loads, grid. The proposed for
maximum power point tracking, boost converter, battery charging, and load control. The main elements of maximum
power point tracking system for dc-dc boost converter, battery charging circuit, PIC controller which selects energy
sources to continue supply the load. Using the simulation software PSIM proposed boost converter topology with
predictive control has been chosen. The final simulation of dc-dc boost converter has been done, which was made in
PSIM. It is shown that the output voltage (30V dc) to supply the load and, to charge the battery if solar output power is
greater than the load power. The proposed control algorithm including the whole system control is implemented on a low
cost, microcontroller PIC16F690.solar system efficiency increase near 90%.
II. SIMULATION AND HARDWARE OF DC-DC BOOST CONVERTER IN PSIM
The boost converter, also known as the step-up converter, is another switching converter that has the same components
as the buck converter, but this converter produces an output voltage greater than the source.
Fig.1 Basic of DC-DC Boost Converter Circuit Diagram [4]
Fig.2 Simulation of PV with Open Loop DC-DC Boost Converter
International Journal of Research in Advance Engineering (IJRAE)
Vol. 1, Issue 3, MAR-2015, Available at: www.knowledgecuddle.com/index.php/IJRAE
2
eISSN : 2395-1648
Fig.1 shows that the ideal boost converter has the five basic components, namely a power semiconductor switch, a
diode, an inductor, a capacitor and a PWM controller. The placement of the inductor, the switch and diode in the boost
converter is different from that of the buck converter. The simulation of DC-DC Boost converter is shown in the Fig.2
A. Simulation of open loop DC-DC boost converter & results
Fig.3 (a),(b) and (c) shows that the output waveform of open loop DC-DC Boost converter of solar panel output power
25W, output current 0.75A and output voltage of 30V respectively.
(a) (b) (c)
Fig.3. (a) Result of Open Loop DC-DC Boost Converter of Solar Panel Power 25W, (b) Result of Open Loop DC-DC Boost Converter
for Output Current 0.75A, (C)Result of Open Loop DC-DC Boost Converter output voltage 30V.
Fig.4 (a) and (b) shows that the switching wave of MOSFET Using Open Loop DC-DC Boost Converter and Voltage
across Inductor Wave of Open Loop DC-DC Boost Converter respectively [6]
.
(a) (b)
Fig.4 (a) Switching Wave of MOSFET Using Open Loop DC-DC Boost Converter, (b) Voltage across Inductor Wave of Open Loop
DC-DC Boost Converter
B. Hardware of DC-DC boost converter
A circuit diagram is required to implementation of hardware model, which is shown in the Fig.5 [5]
.
TABLE NO.1
Fig.5 Circuit Diagram of Open Loop DC-DC Boost Converter
NO OF
READING
SOLAR
PANEL
O/P (I0)
SOLAR
PANEL
O.C.V(V)
MAXIMUM
POWER(W)
DUTY
CYCLE
(%)
1 0 21.5 0*21.5=0 0
2 0.2 20 0.2*20=4 10
3 0.4 19.5 0.4*19.5=7.8 20
4 0.6 18.5 0.6*18.5=11.1 30
5 0.8 17.8 0.8*17.8=14.24 40
6 1.47 17.5 1.47*17.5=25.7 48
7 1.47 16 1.47*16=23.52 60
8 1.47 15 1.47*15=22.05 70
9 1.47 14.5 1.47*14.5=21.3 80
10 1.47 10 1.47*10=14.7 90
11 1.47 0 1.47*0=0 100
International Journal of Research in Advance Engineering (IJRAE)
Vol. 1, Issue 3, MAR-2015, Available at: www.knowledgecuddle.com/index.php/IJRAE
3
eISSN : 2395-1648
Based on the hardware circuit diagram the model could be prepared, which is shown in the Fig.6.
Fig.6 Snapshot of Open Loop DC-DC Boost Converter Fig.7 3% Input duty Cycle and o/p voltage 11.5V waveform
Fig.7 shows that the hardware result of boost converter with MPPT.
Fig.8 32% Input duty cycle and O/P voltage 28V waveform Fig.9 Voltage across Inductor Wave of DC-DC Boost Converter
Hardware Result
Table No.1 shows that the testing result of hardware with solar panel. Which is graphically represented in the Fig.12 and
Fig.13 identically.The software to control the Maximum Power Point Converter can be broken into two algorithms:
Current Reduction and the dither routine, which are controlled via the Interrupt Service Routine (ISR). Both algorithms
manipulate the current of the solar panel via the Programmable Voltage reference generated by the PIC16F690‟s 10-bit
PWM [7]
.
Fig.10 Hardware Block Diagram of MPPT Fig.11 48% O/P Voltage Duty Cycle and O/P Voltage 30 V Waveform
PROGRAMMABLE
REFFERENCE
SOLAR
PANEL
GRID RECTIFIER
SOLAR/
GRID
SELECTING
RELAY
OVER
VOLTAGE
PROTECTION
RELAY
DC-DC
BOOST
CONVERTER
BATTERY
SINGAL
PHASE
DC-AC
INVERTER
AC LOAD
CURRENT
SENSER
VOLTAGE
SENSER
MOSFET
DRIVER
OSCILLATOR
MAXIMUM
POWER
ALGORITHM
OVER
VOLTAGE
PROTECTION
O/P
VOLTAGE
SENSEING
PIC16F690
OPTOCOUPLER
COMPARETER
International Journal of Research in Advance Engineering (IJRAE)
Vol. 1, Issue 3, MAR-2015, Available at: www.knowledgecuddle.com/index.php/IJRAE
4
eISSN : 2395-1648
(a) (b) (a) (b)
Fig.12(a) V-I Characteristics Solar System,(b) Duty Cycle Vs I Fig.13 (a) Duty Cycle Vs O.C.Voltage, (b) Duty Cycle Vs Power
Fig.13 shows that the final implementetation of hardware with results.
Fig.13 Snapshot of Final MPPT System Hardware
C. Acknowledgement
We would like to thank Topsun Energy Ltd., Gandhinagar, for giving us an opportunity to perform the project under its
premises and give me the industrial exposure with great level of research platform. We would also thankful to our
colleagues and friends for their kind help.
III. CONCLUSION
Above hardware in Dither Routine technique and PIC Controller (16F690) can be used to implement MPPT logic
and as a result we can tack maximum power at output (load) from solar panel. Increase solar system efficiency is near the
90%. Shortcomings and execution efficiency for three power-feedback type MPPT methods, including perturbation &
observation, incremental conductance and Dither Routine. The PV Simulation in PSIM software use [8]
. The model of PV
modules used in PV simulation system is established according to the electrical specifications of the PV module after
accomplishing the model of PV modules, the models of DC-DC boost converter and MPPT systems are combined with it
to complete the PV simulation system with the MPPT function. The accuracy and execution efficiency for each MPPT
algorithm can then be simulated under different weather conditions after in system to use battery is charge with connected
inverter to dc o/p converted into ac power. This system improves maximum efficiency increase to near 90%.
REFERENCES
[1] Mukund.R.Patel “wind and solar power system design,analysis and operation‟‟2nd
edition Taylor & Francis Group 2006, New York.
[2] “Comparison of Solar Panel Types‟‟ http://www.eco- camper.com/faq/solar panel/54-comparison-of-solar-panel types.html
[3] http://www.golandcentury.com Room 220, Material Building, Houhai Street, Nanshan District, Shenzhen, China
[4] Yen-Jung Mark Tung, Dr. Aiguo Patrick Hu, Dr. Nirmal- Kumar Nair, Dept. of Electrical and Computer Engineering, University
of Auckland "Evaluation of Micro Controller Based Maximum Power Point Tracking Methods Using dSPACE Platform”
Australian University Power Engineering Conference 2006
[5] John Charais "Maximum Power Solar Converter AN1211”Microchip Technology Inc, 2010.
[6] Chihchiang Hua and Chihming Shen, “Control of DC/DC Converters for Solar Energysystem with Maximum Power Tracking”.
D. P. Hohm, M. E. Ropp,"Comparative Study of Maximum Power Point Tracking Algorithms Using an Experimental,
Programmable, Maximum Power Point Tracking test Bed", IEEE, 2000.pp.1699-1702.
[7] C.R. Sullivan and M.J. Powers, “A High-Efficiency Maximum Power Point Tracking for Photovoltaic Arrays in a Solar-Power
Race Vehicle”, IEEE PESC„93, 1993, pp.574-580.

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Simulation and Hardware of Grid Connected Solar Charge Controller with MPPT

  • 1. International Journal of Research in Advance Engineering (IJRAE) Vol. 1, Issue 3, MAR-2015, Available at: www.knowledgecuddle.com/index.php/IJRAE 1 eISSN : 2395-1648 Simulation and Hardware Implementation of Grid Connected Solar Charge Controller with MPPT Prof. Vipul Patel1 , Prof. Sanjay Patel2 , Prof. Nikunj Patel3, Prof. Sanjay Prajapati4 Department of Electrical Engineering vipulpatel.ee@hcet.gtc.ac.in sanjaypatel265@gmail.com nikunjpatel.ee@hcet.gtc.ac.in sanjayprajapati.ee@hcet.gtc.ac.in Hansaba College of Engineering & Technology, Sidhpur, GTU, Ahmedabad, Gujarat, India Abstract: A renewable energy source plays an important role in electricity generation. Various renewable energy sources like wind, solar, geothermal, ocean thermal, and biomass can be used for generation of electricity and for meeting our daily energy needs. Energy from the sun is the best option for electricity generation as it is available everywhere and is free to harness. On an average the sunshine hour in India is about 6hrs annually also the sun shine shines in India for about 9 months in a year. Electricity from the sun can be generated through the solar photovoltaic modules (SPV). The SPV comes in various power output to meet the load requirement [1] . Maximization of power from a solar photo voltaic module (SPV) is of special interest as the efficiency of the SPV module is very low. A peak power tracker and DC-DC Boost Converter is used for Extracting the maximum power from the SPV module. And simulation in PSIM software and hardware result is compare and solar panel maximum efficiencies is increase nearby 85% using dither routine algorithm method use. Keyword: PV module, Grid, Maximum Power Point Tracking (MPPT) module, Inverter, PSIM, Boost converter. I. INTRODUCTION Renewable energy sources play an important role in electricity generation. Various renewable energy sources like wind, solar, geothermal, ocean thermal, and biomass can be used for generation of electricity and for meeting our daily energy needs. Energy from the sun is the best option for electricity generation as it is available everywhere and is free to harness. On an average the sunshine hour in India is about 6hrs annually also the sun shine shines in India for about 9 months in a year. A worldwide concern for future access to affordable, sustainable energy is driving the development of more efficient solar power generation [2] . In any photovoltaic (PV) based system, the master controller is a critical component responsible for the control of electricity flow between the module, battery, loads, grid. The proposed for maximum power point tracking, boost converter, battery charging, and load control. The main elements of maximum power point tracking system for dc-dc boost converter, battery charging circuit, PIC controller which selects energy sources to continue supply the load. Using the simulation software PSIM proposed boost converter topology with predictive control has been chosen. The final simulation of dc-dc boost converter has been done, which was made in PSIM. It is shown that the output voltage (30V dc) to supply the load and, to charge the battery if solar output power is greater than the load power. The proposed control algorithm including the whole system control is implemented on a low cost, microcontroller PIC16F690.solar system efficiency increase near 90%. II. SIMULATION AND HARDWARE OF DC-DC BOOST CONVERTER IN PSIM The boost converter, also known as the step-up converter, is another switching converter that has the same components as the buck converter, but this converter produces an output voltage greater than the source. Fig.1 Basic of DC-DC Boost Converter Circuit Diagram [4] Fig.2 Simulation of PV with Open Loop DC-DC Boost Converter
  • 2. International Journal of Research in Advance Engineering (IJRAE) Vol. 1, Issue 3, MAR-2015, Available at: www.knowledgecuddle.com/index.php/IJRAE 2 eISSN : 2395-1648 Fig.1 shows that the ideal boost converter has the five basic components, namely a power semiconductor switch, a diode, an inductor, a capacitor and a PWM controller. The placement of the inductor, the switch and diode in the boost converter is different from that of the buck converter. The simulation of DC-DC Boost converter is shown in the Fig.2 A. Simulation of open loop DC-DC boost converter & results Fig.3 (a),(b) and (c) shows that the output waveform of open loop DC-DC Boost converter of solar panel output power 25W, output current 0.75A and output voltage of 30V respectively. (a) (b) (c) Fig.3. (a) Result of Open Loop DC-DC Boost Converter of Solar Panel Power 25W, (b) Result of Open Loop DC-DC Boost Converter for Output Current 0.75A, (C)Result of Open Loop DC-DC Boost Converter output voltage 30V. Fig.4 (a) and (b) shows that the switching wave of MOSFET Using Open Loop DC-DC Boost Converter and Voltage across Inductor Wave of Open Loop DC-DC Boost Converter respectively [6] . (a) (b) Fig.4 (a) Switching Wave of MOSFET Using Open Loop DC-DC Boost Converter, (b) Voltage across Inductor Wave of Open Loop DC-DC Boost Converter B. Hardware of DC-DC boost converter A circuit diagram is required to implementation of hardware model, which is shown in the Fig.5 [5] . TABLE NO.1 Fig.5 Circuit Diagram of Open Loop DC-DC Boost Converter NO OF READING SOLAR PANEL O/P (I0) SOLAR PANEL O.C.V(V) MAXIMUM POWER(W) DUTY CYCLE (%) 1 0 21.5 0*21.5=0 0 2 0.2 20 0.2*20=4 10 3 0.4 19.5 0.4*19.5=7.8 20 4 0.6 18.5 0.6*18.5=11.1 30 5 0.8 17.8 0.8*17.8=14.24 40 6 1.47 17.5 1.47*17.5=25.7 48 7 1.47 16 1.47*16=23.52 60 8 1.47 15 1.47*15=22.05 70 9 1.47 14.5 1.47*14.5=21.3 80 10 1.47 10 1.47*10=14.7 90 11 1.47 0 1.47*0=0 100
  • 3. International Journal of Research in Advance Engineering (IJRAE) Vol. 1, Issue 3, MAR-2015, Available at: www.knowledgecuddle.com/index.php/IJRAE 3 eISSN : 2395-1648 Based on the hardware circuit diagram the model could be prepared, which is shown in the Fig.6. Fig.6 Snapshot of Open Loop DC-DC Boost Converter Fig.7 3% Input duty Cycle and o/p voltage 11.5V waveform Fig.7 shows that the hardware result of boost converter with MPPT. Fig.8 32% Input duty cycle and O/P voltage 28V waveform Fig.9 Voltage across Inductor Wave of DC-DC Boost Converter Hardware Result Table No.1 shows that the testing result of hardware with solar panel. Which is graphically represented in the Fig.12 and Fig.13 identically.The software to control the Maximum Power Point Converter can be broken into two algorithms: Current Reduction and the dither routine, which are controlled via the Interrupt Service Routine (ISR). Both algorithms manipulate the current of the solar panel via the Programmable Voltage reference generated by the PIC16F690‟s 10-bit PWM [7] . Fig.10 Hardware Block Diagram of MPPT Fig.11 48% O/P Voltage Duty Cycle and O/P Voltage 30 V Waveform PROGRAMMABLE REFFERENCE SOLAR PANEL GRID RECTIFIER SOLAR/ GRID SELECTING RELAY OVER VOLTAGE PROTECTION RELAY DC-DC BOOST CONVERTER BATTERY SINGAL PHASE DC-AC INVERTER AC LOAD CURRENT SENSER VOLTAGE SENSER MOSFET DRIVER OSCILLATOR MAXIMUM POWER ALGORITHM OVER VOLTAGE PROTECTION O/P VOLTAGE SENSEING PIC16F690 OPTOCOUPLER COMPARETER
  • 4. International Journal of Research in Advance Engineering (IJRAE) Vol. 1, Issue 3, MAR-2015, Available at: www.knowledgecuddle.com/index.php/IJRAE 4 eISSN : 2395-1648 (a) (b) (a) (b) Fig.12(a) V-I Characteristics Solar System,(b) Duty Cycle Vs I Fig.13 (a) Duty Cycle Vs O.C.Voltage, (b) Duty Cycle Vs Power Fig.13 shows that the final implementetation of hardware with results. Fig.13 Snapshot of Final MPPT System Hardware C. Acknowledgement We would like to thank Topsun Energy Ltd., Gandhinagar, for giving us an opportunity to perform the project under its premises and give me the industrial exposure with great level of research platform. We would also thankful to our colleagues and friends for their kind help. III. CONCLUSION Above hardware in Dither Routine technique and PIC Controller (16F690) can be used to implement MPPT logic and as a result we can tack maximum power at output (load) from solar panel. Increase solar system efficiency is near the 90%. Shortcomings and execution efficiency for three power-feedback type MPPT methods, including perturbation & observation, incremental conductance and Dither Routine. The PV Simulation in PSIM software use [8] . The model of PV modules used in PV simulation system is established according to the electrical specifications of the PV module after accomplishing the model of PV modules, the models of DC-DC boost converter and MPPT systems are combined with it to complete the PV simulation system with the MPPT function. The accuracy and execution efficiency for each MPPT algorithm can then be simulated under different weather conditions after in system to use battery is charge with connected inverter to dc o/p converted into ac power. This system improves maximum efficiency increase to near 90%. REFERENCES [1] Mukund.R.Patel “wind and solar power system design,analysis and operation‟‟2nd edition Taylor & Francis Group 2006, New York. [2] “Comparison of Solar Panel Types‟‟ http://www.eco- camper.com/faq/solar panel/54-comparison-of-solar-panel types.html [3] http://www.golandcentury.com Room 220, Material Building, Houhai Street, Nanshan District, Shenzhen, China [4] Yen-Jung Mark Tung, Dr. Aiguo Patrick Hu, Dr. Nirmal- Kumar Nair, Dept. of Electrical and Computer Engineering, University of Auckland "Evaluation of Micro Controller Based Maximum Power Point Tracking Methods Using dSPACE Platform” Australian University Power Engineering Conference 2006 [5] John Charais "Maximum Power Solar Converter AN1211”Microchip Technology Inc, 2010. [6] Chihchiang Hua and Chihming Shen, “Control of DC/DC Converters for Solar Energysystem with Maximum Power Tracking”. D. P. Hohm, M. E. Ropp,"Comparative Study of Maximum Power Point Tracking Algorithms Using an Experimental, Programmable, Maximum Power Point Tracking test Bed", IEEE, 2000.pp.1699-1702. [7] C.R. Sullivan and M.J. Powers, “A High-Efficiency Maximum Power Point Tracking for Photovoltaic Arrays in a Solar-Power Race Vehicle”, IEEE PESC„93, 1993, pp.574-580.