1. Ranjeev Kumar Chaudhary
Arlington, TX 76006
Tel: 817-966-2930 (Cell); Email: ranjeevkc5@yahoo.com
Objective:
Seeking an opportunity as a Team lead in Manufacturing Engineering domain in the areas of
manufacturing, assembly and repair process planning of various industries.
Expertise:
Experienced in SAP production planning and execution system and demand management. Planning &
Production Control to produce unit cost charts, cycle time and schedule tool try outs, analyze current
process steps, installation jobs sequence and pre-planning. Developing cost estimation models for
various manufacturing components using DFMA/ SEER tool.
Summary of Qualification: Bachelor of Technology degree in Mechanical Engineering, IIT
Madras with 18+ years of experience in process planning domain for Earth moving equipment, Aero
Engines and Aero Structures industry.
5 years in Process Planning of transmission components for Earth moving equipment’s.
10 years in Manufacturing/Repair/Assembly Process Planning of aero engine components.
3+ years in Assembly Process Planning of aero structures components.
Management Skills: Leading a global team of 25+ team at onsite on aero structural program. Project
management, Team Lead directing the projects execution at onsite/offshore team. Project Planning,
managing schedules and executing different projects at various locations across the globe, these
experience has led to knowledge of strategic planning, staff development and project execution.
Interacting with customer leads/mangers in resolving day to day production related issues.
Areas of Expertise
Experienced on variety of systems: CAPP2es, MES, SAP production planning module,
DFMA/SEER should cost tool
CAD tool: CATIA V5, Unigraphics NX 6.0
Particular expertise: Creating shop floor document, writing rework instructions.
Familiarity with Object Oriented Programming techniques in C++, JAVA
Career Profile
CYIENT Ltd.
Plot No. 2, IT Park, Nanakramguda | Manikonda, Gachibowli |Hyderabad 500032, India
Asst. General Manager (June 2002 – till date)
Triumph Vought in Dallas, TX. (Feb 2013 – till date)
Onsite, P.E/M.E. shipside support for the assembly process of Bombardier Aerospace (BA) Global
7000/8000 Wing program. Creating assembly process planning and supplier specification plans (SSP)
for ordering the components from supplier in SAP production planning module for BA wing program.
Drive demand in SAP for components manufactured by suppliers. Identify demand discrepancies and
take corrective action in SAP. Master plans created in SAP planning is interfaced with MES system
for execution of the work order including Quality buyoff.
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2. Defining process sequence for fastener locations in ME KBE tool, which is further used for NC
programming in Cyniet software.
Consuming detail/assembly components in PE KBE tool, which is further used to generate AS 9100
forms for First Article Inspection (FAI) report.
Creating pre-plans for different Item/stations like Leading edge, Trailing edge etc. for BA wing
program in MS office (excel spread sheet). This data is fed in SAP planning for creating the master
plan.
Involved in creating SEER should cost model for assembly process of Embraer (EA) program on
fuselage.
Involved in creating graphical illustrations in 3D via composure software.
Providing shipside support by creating Modification plans and limiting the demand of the components
in SAP to ensure that there are no duplicate demand in SAP.
Creating Process Failure Mode Effect Analysis (PFMEA) in excel spread sheet for the process
followed on Leading Edge, Trailing Edge, Upper skin etc. to identify the various failure modes and
their corrective actions.
Coordinate with offshore team on all the projects which is currently being executed by the team in
Hyderabad, India.
Pratt & Whitney East Hartford, CT.
Onsite from
Nov 2003 – March 2004;
April 2004 – April 2007;
June 2008 – Sep 2008;
Nov 2009 – July 2011
Interacted with customer representative/ management in the following activities:
Developing should cost models using BDI, DFMA software. Defining the manufacturing process of
various aero engine components and generating cost estimation results for benchmarking suppliers of
P&W.
Manufacturing and Producibility study of new parts designed for Next Generation Product Family
(NGPF) program and FT 4000 Industrial gas turbine.
Provided cost savings/avoidance of 5.5 M $ on aero engine components.
Developed manufacturing and repair & overhaul process planning work instructions of aero engine
components in CAPP2/CAPP2es software.
Developed Cleaning, Inspection & Repair (CIR) manual in MIDAS software.
Trained and monitored new associates.
Coordinate with offshore team on should cost projects.
Bharath Earth Movers Ltd. (Under ministry of defence Company), KGF
Engineer (July 1997 – June 2002)
Worked as an “Engineer” in Methods Engineering Department of Hydraulic and Powerline
Division.
Project Engineering Experience:
A) Developed manufacturing process plans for various transmission components and work
allocation on different machines for Earth moving models like BH-85, BG-605, BH-40, TATRA
etc.
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3. B) Developed Gear cutting tool selection parameter calculation using C++ programming. This
software helped in identifying the desired cutters for all the Gear cutting process like, Shaping,
Hobbing etc.
C) Estimating standard man-hour (SMH) for individual component for different operations, for cost
estimation.
Education
B.Tech (Mechanical Engineering), Indian Institute of Technology, Madras (1997)
Key Accomplishments
• Recognized for providing cost avoidance of $ 7.4M $ for FT4000 program.
• Paper Published on {Eliminating "Point of no return" using DFMA software} at 2012 DFMA
International Forum.
• Initiated and received projects worth 150K $ while working and executing Repair Process
Planning projects at clients location at Pratt and Whitney, East Hartford, CT - 06108.
• Initiated and received projects worth 300K $ while working and executing “Should Cost”
projects for NGPF and FT4000 engine program at clients location at Pratt and Whitney, East
Hartford, CT - 06108.
• Initiated and received projects worth 4.4M $ while working and executing “BA 7000/8000”
Assembly Planning project for Triumph Aero Structures, at clients location Arlington TX 76006.
• Recipient of Mark of Excellence Award in March 2016 in “Value Accelerator” category for
generating revenue more than the department expectations.
• Recognized for Outstanding Team Performance in December 2011 for successfully executing
the “Should Cost” project for FT4000 CSMC module from IEL, Hyderabad.
• Recognized for Outstanding Team Performance in May 2006 for successfully executing the
“Auto Quote” project from East Hartford, CT, USA.
• Recipient of the Employee of the month Award in Dec 2002 for developing ESOPs in CAPP2es
application.
Personal Information
Visa status: H1 B visa, validity till Sep 2018
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