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Hyde Group Joint Presentation With Lloyds Register

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To enhance our capabilities within other market sectors such as RAIL we have collaborated with industry specialist Lloyds Register

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Hyde Group Joint Presentation With Lloyds Register

  1. 1. Lloyds Register Rail & Hyde Group Presentation<br />
  2. 2. Contents<br />Lloyd’s Register and Hyde Group – Overview<br />Lloyd’s Register Rail – Overview<br />LR Rail T&RS - Capabilities<br />Previous Projects<br />This project<br />
  3. 3. Providing a total scope of supply<br /> Providing extensive engineering expertise<br /> Delivering engineering integrity with competence and authority<br /> Investing in R&D to meet market challenges<br /> Access into low-cost overseas supply-chain<br /> Having a balance sheet to support new investments and sustain ongoing, long term, operations<br /> Operating to a clear and continually updated corporate strategy based upon known industry & client objectives<br />
  4. 4. Lloyd’s Register - Overview<br />Hyde Group - Overview<br />Global network of over 200 offices in more than 100 countries<br />Over 5,500 staff in the Lloyd’s Register Group<br />Independent, non-profit distributing and commercially impartial<br />Sectors:<br />Marine, Oil and Gas, Rail / Transport , Industry, Management Systems (LRQA)<br /><ul><li>UK network of over 30 companies, offering design, manufacture and tooling capability
  5. 5. Over 1,500 staff in the Hyde Group
  6. 6. Privately owned UK company with zero gearing
  7. 7. Sectors:
  8. 8. Aerospace and Automotive Engineering Design and Analysis, Tooling, Manufacture and Technical Publications</li></li></ul><li>Lloyd’s Register - Overview<br />Hyde Group Engineering- Overview<br /><ul><li>Established in 1760 as a Friendly Society
  9. 9. No share holders - governed by a General Committee
  10. 10. Revenue Spent on “Public Good”
  11. 11. Provide funding for:
  12. 12. Research & Development
  13. 13. Training
  14. 14. Improvement of Services
  15. 15. Established in 1990 as a first teir engineering services supplier to major OEMs
  16. 16. HGEL have proven capability to take major engineering projects from Feasibility Studies, right through to Design for Manufacture and Manufacturing support
  17. 17. With the Hyde Group Tooling and Aero divisions, we can offer full Design, build & tooling turn key solutions.</li></li></ul><li>Lloyd’s Register Rail - Overview<br /><ul><li>Global network of rail businesses in Europe, Asia and Australia
  18. 18. UK forms hub for global rail business with over 150 consultants
  19. 19. UK turnover >£21m
  20. 20. Ned Train now LR Rail(E) over 200 specialist engineers
  21. 21. Corporate Strategy for transport:
  22. 22. To develop services for the transport industry with initial focus on the rail sector
  23. 23. To deliver high added-value services that enhance safety, optimise performance & reduce business risk</li></li></ul><li>Lloyd’s Register Rail <br />and Hyde Group - Locations<br />UK<br /><ul><li>Reading
  24. 24. Birmingham
  25. 25. Bristol
  26. 26. Crewe
  27. 27. Derby
  28. 28. Belper
  29. 29. Glasgow
  30. 30. Leatherhead
  31. 31. London
  32. 32. Luton
  33. 33. Preston
  34. 34. York
  35. 35. Chorley
  36. 36. Chester
  37. 37. Hull
  38. 38. Yeovil
  39. 39. Manchester0</li></ul>Global<br /><ul><li>Hong Kong
  40. 40. Singapore
  41. 41. Sydney
  42. 42. Columbus
  43. 43. Utrecht
  44. 44. Toulouse
  45. 45. Bremen
  46. 46. Bangalore
  47. 47. Madrid
  48. 48. Hamburg
  49. 49. Atlanta
  50. 50. Rotterdam
  51. 51. Glasgow
  52. 52. Columbus
  53. 53. Hong Kong
  54. 54. Bangalore
  55. 55. Singapore
  56. 56. York
  57. 57. Preston
  58. 58. Manchester
  59. 59. Crewe</li></ul>Chester<br />Sydney<br /><ul><li>Belper
  60. 60. Derby
  61. 61. Birmingham
  62. 62. Luton
  63. 63. Bristol
  64. 64. London
  65. 65. Leatherhead</li></ul>Reading<br /><ul><li> Yeovil</li></li></ul><li>LR Rail & Hyde Group Overview – Capabilities<br /><ul><li> Railway Strategic Consulting
  66. 66. Research and Development
  67. 67. UK Safety Case
  68. 68. Human Factors/ Ergonomics
  69. 69. Competency Systems
  70. 70. RAM
  71. 71. EMC
  72. 72. Engineering Design and Analysis
  73. 73. Project Management
  74. 74. NoBo
  75. 75. Independent Safety Assessment
  76. 76. Engineering Acceptance
  77. 77. Condition Auditing
  78. 78. Asset Management
  79. 79. Investigations
  80. 80. Data Management
  81. 81. Safety Assurance
  82. 82. Training
  83. 83. Decommissioning
  84. 84. Configuration Management
  85. 85. Tooling Design and Manufacture
  86. 86. Resource Management
  87. 87. Technical Publications
  88. 88. Manufacturing Engineering</li></li></ul><li>LR Rail & Hyde Group <br />Capabilities - Design<br /><ul><li>Vehicle body shells design
  89. 89. Industrial design
  90. 90. Passenger interior design
  91. 91. U/frame equipment installation design
  92. 92. Cab design
  93. 93. Metallic and Composite
  94. 94. Structures and Systems Installations</li></li></ul><li>LR Rail & Hyde Group Capabilities - Structural Analysis<br /><ul><li>GM/RT2100, EN12663 etc
  95. 95. Proof and Fatigue of bodies, bogies, equipment & mountings
  96. 96. Steel, aluminium, hard metal, glass and composites
  97. 97. Linear and non-linear static, natural frequency, buckling, thermal (wheelsets)
  98. 98. Mechanics
  99. 99. Design improvement
  100. 100. Failure investigations
  101. 101. Scrutiny
  102. 102. Composite and Metallic Stress Analysis
  103. 103. Finite Element Analysis
  104. 104. Dynamic Analysis
  105. 105. Fatigue Analysis
  106. 106. Damage Tolerance
  107. 107. Support to Test
  108. 108. Support to Certification</li></li></ul><li>LR Rail & Hyde Group Capabilities - Structural Analysis Software<br /><ul><li>User friendly Windows based FEA package
  109. 109. CAD geometry may be imported into Strand7
  110. 110. MSC-NASTRAN and PATRAN import and export
  111. 111. Natural Frequency
  112. 112. Linear and non-linear
  113. 113. MathCAD
  114. 114. Hypermesh</li></li></ul><li>LR Rail & Hyde Group Capabilities - previous Customers<br />
  115. 115. Hyde Group Holdings Ltd<br />Hyde profile<br />Hyde profile<br /><ul><li>Founded in 1968
  116. 116. Privately owned UK company, with zero gearing
  117. 117. Sales over €150m
  118. 118. Founded in 1968
  119. 119. Privately owned UK company, with zero gearing
  120. 120. Sales over €150m</li></ul>HGEL profile<br />HGEL profile<br />Engineering Division<br />HGEL<br /><ul><li>Founded in 1992
  121. 121. Staff in excess of 300
  122. 122. Sales over €40m
  123. 123. Founded in 1992
  124. 124. Staff in excess of 300
  125. 125. Sales over €40m </li></ul>Manufacturing <br />Division <br />Tooling Division<br />
  126. 126. Corporate Overview by Division<br /><ul><li> Structural Design
  127. 127. Systems Design & Integration
  128. 128. Stress Analysis
  129. 129. Concessions Engineering
  130. 130. Programme Management
  131. 131. ME Planning
  132. 132. CNC Programming
  133. 133. DFM / Manufacturing/Engineering
  134. 134. Technical Recruitment
  135. 135. Interior Design
  136. 136. Digital mock up and assembly
  137. 137. Environmental and Human factor
  138. 138. Component Manufacture
  139. 139. Detail manufacture
  140. 140. Surface treatments
  141. 141. Structural Assembly
  142. 142. Spares and Logistics
  143. 143. Programme Management
  144. 144. Tool Design
  145. 145. Tooling Solutions
  146. 146. Automated Assy solutions
  147. 147. Composite tooling
  148. 148. Age & handling equipment
  149. 149. Assembly tooling
  150. 150. Manufacture & Installation
  151. 151. Programme Management</li></ul>Engineering Division<br />HGEL<br />Manufacturing<br />Division <br />Tooling Division<br />
  152. 152. What We Offer<br />Feasibility Studies<br />Project Management<br />Add/overlay Lloyds rail capabilities<br />Conceptual Scheming<br /><ul><li>HGEL have proven capability to take major engineering projects from Feasibility Studies, right through to Design for Manufacture and Manufacturing support
  153. 153. We also offer Non-conformance management (product support, MRB)
  154. 154. With the Hyde Group Tooling and Manufacturing divisions, we can offer full Design, build & tooling turn key solutions.</li></ul>Structures/Systems Design<br />Stress Analysis<br />Manufacturing Data<br />Configuration Management<br />Production Planning<br />Tool Design<br />Tool Planning<br />Tool Manufacture<br />NC Programming<br />Production Prove Out<br />Detail Component Manufacture<br />Component Assembly/Installation<br />FAI and On Going Inspection<br />Non Conformance Management<br />From Initial Concepts Through to Serial Production<br />
  155. 155. AgustaWestland Programmes <br /><ul><li>Design and Analysis of the AW159 (Future Lynx) rear fuselage and tail cone module.
  156. 156. From scheming to design for manufacture
  157. 157. HGEL initially place a team of engineers on site to work with AW.
  158. 158. Identified problems with existing Lynx aircraft.
  159. 159. Applied new manufacturing and technological advancements. Moved from a riveted sheet metal design to monolithic machining solution – minimised number of parts and the production costs.
  160. 160. Following initial scheming the work was transferred off-site for full Design and analysis, including design and routing of all systems
  161. 161. HGEL took responsibility for the full zonal design and delivery of complete package through to release of design data for manufacture.</li></li></ul><li><ul><li>ECS
  162. 162. Hydraulics
  163. 163. Electrics and Equipment
  164. 164. Fire Protection</li></ul>Systems Integration/Packaging<br /><ul><li>Full Systems Overview Electrics, Equipment, ECS, Fire Protection, Fuel and Hydraulics</li></li></ul><li>Systems Integration/Packaging<br />Example of system integration - Avionics Racks in helicopter Rear Fuselage:<br /><ul><li>Rack, equipment layout and systems installations
  165. 165. Includes all wiring, routing, cooling system and ducting
  166. 166. Designed to meet maintenance/access requirements, including specified time to remove and install whole systems with no specialist tooling.</li></li></ul><li>A400M High level Technical Authority<br /><ul><li>Hyde have full Design and Manufacture ownership of the wing leading edge details.
  167. 167. Includes primary vital structure – e.g. Engine Pylons
  168. 168. Failure of these may result in catastrophic incident for the whole aircraft.
  169. 169. HGEL engineers responsible to sign off Design and Analysis of all parts.
  170. 170. All metallic components including hard metal machinings are manufactured by Hyde.</li></li></ul><li>Hyde engineers hold delegated signatory approval for all our major customers <br />- giving us technical authority for self approval of our designs: <br /><ul><li>AIRBUS - all airbus aircraft
  171. 171. 128 delegated signatures - design check, approval, static stress, F&DT, FEA, materials and processes, manufacturing engineering, metallic, composite, flight test instrumentation, systems, concessions.
  172. 172. AgustaWestland - AW159/Lynx, AW101, AW149, AW129 helicopters
  173. 173. 13 delegated signatures - structures, stress, vehicle systems and electrical installations
  174. 174. Bombardier - across the regional jet family-700,-900,-1000
  175. 175. 10 delegated signatures - structures design and stress analysis
  176. 176. 3 Signatures from other customers</li></li></ul><li>P.L.M / P.D.M SYSTEMS<br /><ul><li>TEAM CENTRE
  177. 177. OPTEGRA
  178. 178. WINDCHILL
  179. 179. PRIMES LEVELS 3 & 4
  180. 180. C.D.P
  181. 181. V.P.M
  182. 182. SMART TEAM</li></ul>CAE SYSTEMS<br />CATIA VERSION 5<br />CATIA VERSION 4<br />CADDS 5<br />AUTOCAD<br />AUTOCAD INVENTOR<br />UGNX<br />PRO ENGINEER<br />NCL<br />CONVERTER SYSTEMS<br />I.G.E.S<br />STEP<br />UGNX<br />THEOREM<br />TRANSFER MEDIA<br /><ul><li>I.S.D.N
  183. 183. EMAIL
  184. 184. TAPE
  185. 185. VPN
  186. 186. FTP DROP-SITE
  187. 187. CD / DVD
  188. 188. DEDICATED CUSTOMER LINKS</li></ul>NC VERIFICATION<br /><ul><li>CATIA VERSION 5 NC
  189. 189. VERICUT
  190. 190. NC SIMULATION
  191. 191. DELCAM</li></ul>STRESS<br /><ul><li> NASTRAN
  192. 192. PATRAN
  193. 193. MATHCAD
  194. 194. HYPERMESH
  195. 195. FLUENT</li></ul>PROJECT MANAGEMENT<br /><ul><li>VIDEO CONFERENCING
  196. 196. CATIA VERSION 5 DMU
  197. 197. WEBEX
  198. 198. PRODUCT VIEW
  199. 199. VIZ VIEW
  200. 200. VIZ MOCK UP</li></ul>Hyde Group are committed wherever possible to synchronising our CAE systems with our customers<br />
  201. 201. Engagement Options<br />Flexibility<br />£<br />
  202. 202. Portal Request RFI/RFP<br />Internal Distribution and Technical review<br />Technical and Commercial response produced<br />Resource defined<br />Location and work share defined<br />Low cost option reviewed<br />Contact MAP defined for organisation per task<br />Final draft and contracts established<br />Engineering Check<br />Approval<br />Delivery<br />Task Execution<br />
  203. 203. Mission Policy Statement ‘’At Hyde Group Engineering Ltd we aim to manage strategic and tactical Engineering Design work packages both Structural and Systems, in addition we provide strategic product support management services. <br />We aim to achieve this by empowering our employees, suppliers and customers to be the best they can be. By gaining the respect and trust of our customers, suppliers and partner vendors Hyde Group Engineering Ltd will increase in value. ‘’<br />
  204. 204. HGEL are active in partnership agreements built around a mission charter, this is a prime tool in company integration. <br />The “team” recognise they are entering into a relationship where mutual success depends on operating in the spirit of a mission charter and also the importance to the customer of the objectives of all contracts. <br />The “team” therefore seek to conduct all their business in a spirit of respect and mutual co-operation to ensure objectives are met and have laid out in this document the means by which they intend to ensure that this is achieved.<br />Partnership Agreement<br />Extended <br />Enterprise<br />HGEL Bristol<br />SUPPLY<br /> CHAIN<br />MISSION<br />CHARTER<br />PARTNERSHIP<br />AGREEMENT<br />HGEL Manchester<br />CUSTOMER<br />HGEL Chester<br />HGEL Chorley<br />
  205. 205. Static analysis, Fatigue and Damage Tolerance<br />AS 9100<br />Integrated Product Teams<br />Concept Design, Development, and Test<br /><ul><li>Hyde group utilise Integrated Product Teams, using the skill sets from within the group with a focus on meeting our customer’s requirements.
  206. 206. Teams will be formed with key skills from all of our departments.
  207. 207. For Turn key projects the team would be selected from the Engineering, Manufacturing, Quality and Management teams. </li></ul>ISO 9001<br />Systems Integration/ packaging<br />Quality<br />Engineering<br />Customer<br />Approvals<br />Composite and Metallic Structures<br />Customer Requirements<br />Configuration Management<br />Tooling<br />Manufacturing<br />Management<br />Components and Assembly<br />Programme Management<br />Business and Technical Management<br />Protective Treatments<br />
  208. 208. <ul><li>HGEL Engineering Resources
  209. 209. 148 Structures Design Engineers
  210. 210. 69 Systems Design Engineers
  211. 211. 106 Stress Engineers
  212. 212. 29 Manufacturing Support Engineers
  213. 213. 39 Engineering Support Functions
  214. 214. (154 Delegated Signatures)
  215. 215. 14 Programme/Project Managers and Engineers
  216. 216. PRINCE2 Trained
  217. 217. 15 Specialists, Including Six Sigma, Weights Engineers, Configuration Management, Manufacturing Engineers, Materials and Processes
  218. 218. All Supported by the Expected Management, IT, Business Excellence and Administration Functions and Infrastructure</li></ul>39 Engineering Support<br />14 Programme Managers<br />15 Specialists<br />148 Structures Design Engineers<br />29 Manufacture Support Engineers<br />106 Stress Engineers<br />69 Systems Design Engineers<br />
  219. 219. Knowledge Based Engineering<br /><ul><li>Hyde Groups philosophy, process, procedures is based around Knowledge Based Engineering principles, not to be a bespoke supplier of a certain product , or Client
  220. 220. Hyde Group do not design or manufacture any in house product for sale, therefore have a developed a robust and viable means of supporting client briefs, and delivering Manufacturing Engineering based solutions
  221. 221. HGEL provide an innovative response to the technological and industrial challenges of the Engineering market. From on-site technical assistance to complex projects, HGEL is able to offer a range of engineering solutions to meet today’s challenging environment. From Tier-1 supplier, to 1 off design solutions we provide support throughout the product life cycle and offer integrated, multidisciplinary global teams.</li></li></ul><li>Automotive<br />New Customer – requirement for Design and manufacture capability to support quick turn round on requirements to meet demanding development programme.<br /><ul><li>Front suspension uprights for prototype high performance car
  222. 222. Hyde responsible for design for manufacture of prototype component
  223. 223. Requirement for rapid turn round on design changes to allow manufacture of component, by Hyde Manufacturing division
  224. 224. Very tight timescales</li></li></ul><li>Cabin Interior Products<br /><ul><li>Hyde have extensive experience within Cabin/Galley/Galley Insert products
  225. 225. Includes bespoke concepts through to working within Client or Customer brief
  226. 226. Innovation, Design, & Engineering excellence from the discerning VIP client to troop carrier concepts
  227. 227. US101 (presidential Rotorcraft) Cabin Layout
  228. 228. Nimbus 1st class seat – Virgin
  229. 229. Zeus Business class seat pod – Lufthansa
  230. 230. Bombardier Finishing centre – System routing support</li></li></ul><li>Diverse Portfolio<br />DESIGN PLATFORM<br />STRESS PLATFORM<br />PDM TOOL<br />PROCESS & PROCEDURE<br />BESPOKE PROCESS<br />BESPOKE MATERIALS <br />VOLUME<br />Catia V5<br />Hand Calcs<br />File Base<br />Unique Design spec<br />Unique environment<br />GRP<br />3,000 hrs <br />Catia V4 & ANVIL<br />Issy/Nastran<br />CDP/PDM<br />Commercial Design spec<br />Size and scale impact, loads<br />Glare<br />130,000 hrs +<br />Catia V5<br />Nastran/Patran/ISAMI<br />Primes 4<br />Military Design spec<br />Lightning Diverter Network<br />Composite wing<br />300,000 hrs +<br />Catia V5<br />Nastran/Patran<br />Smart Team<br />Commercial Design spec<br />Automotive assy<br />Mixture<br />1,000 hrs <br />‘’HGEL are familiar with working across multiple media platforms, environments, ensuring adherence to process, <br />and procedures through an extensive Engineering portfolio’’<br />
  231. 231. 1st Phase Onsite Engineers to<br /> become conversant with Design <br />Standards and Design Disposition.<br />Establish development plans for <br />Design /Stress process & approvals<br />Engagement Strategy<br />IPT & Product Development<br />Offload<br />Infrastructure <br />Proven Process<br />Cost saving to OEM<br />Introduce an offload infrastructure <br />Developed with Lloyds HGEL and OEM.<br />Design deployment gates and plan. <br />Quarterly reviews diarised and <br />Establish savings opportunities and <br />Continuous improvement<br />Supplier- dependant skill requirement<br />Introduce controls /KPI’s<br />& Deliver improvements and cost <br />Reductions.<br />
  232. 232. Key Design Competencies<br />Experience Design engineers/key skills with topical experience.<br />Structural & Systems Design<br />HGEL have worked with Joint Venture Partners & 2nd tier suppliers for a number of years to developStrengths/ & mitigate Weaknesses<br />Extended Enterprise - Capability<br />Six sigma- QA Philosophies<br />Six sigma directs our goals of improvements to focus our client and revenue impacting issues.<br />Kaizen Working Environment<br />Seeking to improve with an in-exhaustible focus on delivering value back to the customer.<br />Corrective Action Processes<br />Key Project management skills<br />Key investment of project management.<br />
  233. 233. Strategy<br />OEM Approval<br /><ul><li>HGEL wish to support Lloyds with Engineering resource, and dedicated media platforms to enable medium to large scale programs
  234. 234. HGEL shall work under the guidance and Project management control of Lloyds highly experienced personnel
  235. 235. All contractual and delivery matters shall be handled between HGEL & Lloyds with a guarantee of zero risk to the client relating to this engagement.</li></ul>Lloyds Register<br />Technology Level<br />HGEL<br />
  236. 236. HGEL Offset and Low Cost Strategy<br /><ul><li>In support of our customer’s offset and low-cost requirements, HGEL have a core supply chain for a range of Services in the UK and across the globe.
  237. 237. All suppliers have proven aerospace capability, with experienced and skilled workforce.
  238. 238. HGEL are highly flexible in the use of external suppliers and will develop partnerships in support of offset requirements.
  239. 239. HGEL currently place 200k hours per annum of work to suppliers outside of the UK
  240. 240. HGEL are scheduled to open their own Indian facility 3rd Quarter 2010</li></li></ul><li>Organisations of the Tooling Division<br /><ul><li> Hyde Group Tooling has a combined capacity of 22,300 hours per week.
  241. 241. Consultancy
  242. 242. Project Management
  243. 243. Design & Stress
  244. 244. Production Planning
  245. 245. Manufacture
  246. 246. Qualification</li></li></ul><li>Organisations of the Manufacturing Division<br />Lean TechnologiesFinish Treatments Dedicated Cell ManufactureMOD Survey & Repair Team24/7 Spares and Repair Continuous Capital Investment ProgramFabrications Facility<br />
  247. 247. National and International Approvals<br /><ul><li>BS EN 9100:2003
  248. 248. AS 9100 Rev B
  249. 249. ISO 9001:2008
  250. 250. Approvals from all our major clients
  251. 251. Planned Approvals in Progress
  252. 252. AIRBUS Delegated Signatory Approval AP1020 – very near completion
  253. 253. Currently working towards DAOS Approval</li></li></ul><li>Key Differentiators and Strengths<br /><ul><li>Technical & approval status / Holistic responsibility.
  254. 254. Design and Build capability.
  255. 255. Multiple sites: Manchester, Chorley, Chester, Bristol, Yeovil, Luton, Derby.
  256. 256. All Prince 2 trained Programme Managers.
  257. 257. Investment in leading edge manufacturing tools and techniques
  258. 258. Largest turnkey supplier of aerospace tooling worldwide.
  259. 259. Financially stable, Privately owned company.
  260. 260. Mainly Fixed price for a given SOW - for economic certainty.
  261. 261. Current Customer satisfaction levels - very high.
  262. 262. LRIP, Fast Track and long term cellular strategic manufacture</li>

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