Presentation by Andreas Schleicher Tackling the School Absenteeism Crisis 30 ...
Rme final eim-nc-i-ivpresentation-rev1
1. New Competencies of
TESDA in Electrical
Installation and Maintenance
By : Gamaliel F. Itao, P.E.E,M.Entr.
President/GM, Industrial Controls Corporation
and Mechatronics Technologies Corporation
3. UNIT OF COMPETENCIES( EIM NC II)
Existing TR Amended TR
Core Competencies
• Prepare electrical power and hydraulic tools
• Perform roughing-in activities, wiring
and cabling works for single-phase
distribution, power, lighting and
auxiliary systems
• Install wiring devices of floor and wall
mounted outlets, lighting fixtures/
switches, and auxiliary outlets
• Install electrical protective devices for
distribution, power, lighting, auxiliary,
lightning protection and grounding
systems
• Perform roughing-in activities for
communication and distribution systems
• Install wiring devices for floor and ground
fault current interrupting outlets
• Install electrical protection system for
lighting and grounding
• Install electrical lighting systems on
auxiliary outlets and lighting fixtures
4. Qualifica(on Descrip(ons
Existing TR
§ Electrical Installation and
Maintenance NC II
§ The ELECTRICAL INSTALLATION
& MAINTENANCE NC II
Qualification consists of competencies
that a person must achieve to enable
him/her to install and maintain
electrical wiring, lighting and related
equipment and systems where the
voltage does not exceed 600 volts in
residential houses/buildings.
Amended TR
§ No Amendments
5. UNIT OF COMPETENCIES
Existing TR Amended TR
Basic Competencies
• Participate in workplace communication • No Amendments
• Work in a team environment
• Practice career professionalism
• Practice occupational health and safety
procedures
Common Competencies
• Prepare construction materials and tools • Unit codes amended
• Observe procedures, specifications and
manuals of instruction
• Interpret technical drawings and plans
• Perform mensurations and calculations
• Maintain tools and equipment
6. 3.4 LIST OF TOOLS, EQUIPMENT AND MATERIALS
Recommended list of tools, equipment and materials for the training of 25 trainees for Electrical Installation & Maintenance NC II:
Existing TR Amended TR
TOOLS EQUIPMENT MATERIALS
QTY ITEM QTY ITEM QTY ITEM
5 pcs. Spirit level
5
units
Power drill
50
pcs.
RSC
5 pcs. Hack saw
5
units
Portable
grinder
50
pcs.
IMC
5 pcs. Pipe cutter
1
unit
Power saw
50
pcs.
EMT
5 pcs. Plumb bob
5
units
Fire alarm
system
5 pcs. Entrance cap
5 pcs. Pipe reamer
5
units
Pipe-in Music/
Paging
125
pcs.
Locknut
5 pcs.
Pipe
threader
5
units
Security
equipment
125
pcs.
Bushing
5 pcs. Pipe bender
5
units
CCTV
250
pcs.
Metal strap
5 pcs. Bolt cutter
5
units
MATV Master
10
pcs.
Floor outlet
5 pcs.
Jack
hammer set
5
units
Car park
ramp detector
5 pcs. Ground fault
TOOLS EQUIPMENT MATERIALS
QTY ITEM QTY ITEM QTY ITEM
5 pcs. Spirit level
5
units
Electric drill
25
pcs.
RSC/IMC
5 pcs. Hack saw
5
units
Portable grinder 5 pcs. Entrance cap
5 pcs. Pipe cutter
5
units
Multi-tester
50
pairs
Locknut &
bushing
5 pcs.
Pipe
reamer
1 set
Fire alarm
system (5units
detector, 1
control panel)
5 pcs.
Ground Fault
Current
interrupting
device (GFCI)
5 pcs.
Pipe
threader
3 sets Motion sensors
100
pcs.
3/16’ x 1” Metal
Screw
5 pcs.
Pipe
bender
1 set
Security
equipment Access
Control
50
pcs.
Conduit strap/
clamp
5 pcs. Bolt cutter 1 set
CCTV (4
cameras, 1 DVR)
5 sets
Wiring boards,
¾ ft. x 4 ft. x 8
ft.
5 pcs.
Ball
hammer
5
units
Clamp-on meter
10
pcs.
Floor outlet
25
pcs.
Electrician
Pliers
1 unit
Insulation
Resistance Tester
25
pcs.
Working gloves
7. 3.4 LIST OF TOOLS, EQUIPMENT AND MATERIALS
Recommended list of tools, equipment and materials for the training of 25 trainees for Electrical Installation & Maintenance
NC II:
Existing TR Amended TR
TOOLS EQUIPMENT MATERIALS
QTY ITEM QTY ITEM QTY ITEM
25
pcs.
Electrician
Pliers
10
units
Multi-tester 5 pcs.
Current
interrupting
outlet
25
pcs.
Screwdrivers
set
5
units
Mega-
ohmmeter
25
pcs.
Working
gloves
25
pcs.
Wrench box
5
units
Clamp
ammeter
25
pcs.
Safety shoes
25
pcs.
Wire splicer
5
units
Megger
25
pcs.
Proper
working
clothes
25
pcs.
Wire stripper
5
units
High potential
tester
25
pcs.
Hard hat
25
pcs.
Electrician
knife
5
units
Earth
resistance
tester
25
pcs.
Safety
goggles
25
pcs.
Tools holster
5
units
Labeling
machine
5
boxes
Wire AWG
#12
5 pcs.
Push-pull 0-5
mtrs
1
unit
Fire
extinguisher
KGS ABC
5
boxes
Wire AWG
#14
5 pcs.
Claw
hammer
1
unit
OHP 5 rolls
Electrical
tape
5 pcs.
Ballpeen
hammer
5
units
Industrial Fan 1 box
Wood screw
½” x 8
TOOLS EQUIPMENT MATERIALS
QTY ITEM QTY ITEM QTY ITEM
25 pcs.
Screwdrivers
set
1
unit
Earth
resistance
tester
10 pairs Safety shoes
5 pcs. Box Wrench
1
unit
Labeling
machine
10 pcs. Hard hat
5 pcs. Wire splicer
1
unit
Fire
extinguisher
KGS ABC
10 pcs. Safety goggles
5 pcs. Wire stripper
1
unit
LCD
Projector
5 boxes
Wire AWG #12,
(3.5mm2)
5 pcs.
Electrician
knife
5 boxes
Wire AWG #14
(2.0mm2)
10 pcs. Tools holster 5 rolls Electrical tape
5 pcs.
Push-pull 0-5
mtrs
1 box Wood screw ½” x 8
5 pcs.
Claw
hammer
25 pcs.
Receptacle surface
type
5 pcs. Prick punch 25 pcs.
Receptacle flush
type
5 pcs.
Heat gun
1200 watts
25 pcs.
Incandescent bulb
50 w/ 250V AC
5 pcs.
Heavy-duty
soldering iron
25 sets
Convenient outlet
c.o. (grounding
type,/flush type) 2
gang w/ plate and
cover
8. Existing TR Amended TR
TOOLS EQUIPMENT MATERIALS
QTY ITEM QTY ITEM QTY ITEM
5 pcs.
Prick
punch
50 m
Circular loom (mica
tubing 3/8”)
5 pcs.
Heat gun
1200
watts
25 pcs. Receptacle surface type
5 pcs.
Heavy-
duty
soldering
iron 1000
watts
25 pcs. Receptacle flush type
5 pcs.
Flat file
smooth
8”
25 pcs.
Incandescent bulb 50 w/
250V AC
25 sets
Convenient outlet C.O.
(flush type) 2 gang w/
plate and cover
10 pcs
PVC square box
4 x 4
100 pcs PVC clamp ½
100 pcs PVC clamp ¾
50 Assorted condulet
50 mtrs Corrugated PVC ½”, ¾
5 pcs.
Flat file
smooth 8”
10 pcs.
PVC square box, 4
x 4
5
Kgs.
#16 G.I wire
25
mtrs
flexible conduit
½”, ¾
1 pc.
Whiteboard 4
x 8 x ¾
10 pcs. PVC conduit ½, ¾
1 pc.
Whiteboard 4
x 4 x ¾ with
movable
stand
25
pcs.
Junction box PVC
1 box
Whiteboard
marker,
assorted color
25
pcs.
Utility box
1 box Push pin 50 pcs
Connectors PVC,
½
1 pc.
Pencil
sharpener
50 pcs
Connectors PVC,
¾
25
pcs.
Pencil with
eraser
50 pcs
Connectors RSC,
¾
2 kgs Rags 20 pcs. Elbow PVC ½
5 ltrs
Cleaning
agent liquid
20 pcs. Elbow PVC ¾
TOOLS EQUIPMENT MATERIALS
QTY ITEM QTY ITEM QTY ITEM
3.4 LIST OF TOOLS, EQUIPMENT AND MATERIALS
Recommended list of tools, equipment and materials for the training in Electrical Installation and Maintenance NC II:
9. 3.5 TRAINING FACILITIES
Existing TR Amended TR
TEACHING/
LEARNING
AREAS
SIZE IN
METERS
AREA IN
SQ.
METERS
QTY TOTAL
AREA IN
SQ.
METERS
Lecture Area 5 x 8 40 1 40
Laboratory
Area
5 x 8 40 1 40
Learning
Resource Area
4 x 5 20 1 20
Tool Room /
Storage Area
4 x 5 20 1 20
Wash ,Toilet &
Locker Room
1 x 2 2 2 4
Sub-Total 124
Facilities /
Equipment /
Circulation**
** Area requirement is equivalent to
30% of the total teaching/learning
areas 38
TOTAL AREA 162
Based on class size of 25 students/trainees the space requirements for the teaching/learning and
circulation areas are as follows:
SPACE
REQUIREMENTS
SIZE IN
METERS
AREA IN
SQ.
METERS
TOTAL
AREA IN
SQ.
METERS
• Student/Trainee
Working Space
2.50 x 2.50
per student/
trainee
6.25
per student
156.25
• C o n t e x t u a l
Learning
Laboratory
4 x 5
20
20
• L e a r n i n g
Resource
Center
4 x 5
20
20
• F a c i l i t i e s /
Equipment/
Circulation area
10 x 6
60
60
TOTAL AREA
256.25
10. SECTION 4: NATIONAL CERTIFICATION AND CERTIFICATION
ASSESSMENTS
4.3 Accumulation and submission of all COCs acquired
for the relevant units of competency comprising a
qualification, an individual shall be issued the
corresponding National Certificate.
4.4 Assessment shall focus on the core units of
competency. The basic and common units shall be
integrated or assessed concurrently with the core
units.
4.5 The following are qualified to apply for assessment
and certification:
— Graduate of formal, non-formal, and informal
including enterprise-based training programs.
— Experienced workers (wage employed or self
employed)
4.6 The guidelines on assessment and certification are
discussed in detail in the “Procedures Manual on
Assessment and Certification” and “Guidelines on
the Implementation of the Philippine TVET
Qualification and Certification System (PTQCS)”.
Existing TR Amended TR
4.5 For those holders of existing National Certificate
(NC) of individuals in Electrical Installation and
Maintenance NC II, automatic conversion will be
implemented.
4.6 Clustering of competencies is not applicable.
4.7 Individuals who already possess Certificate of
Competency (COC) in Electrical Installation &
Maintenance NC II are advised to take the
assessment for this amended TR on or before the
expiration of their COCs.
4.8 The guidelines on assessment and certification are
discussed in detail in the “Procedures Manual on
Assessment and Certification” and “Guidelines on
the Implementation of the Philippine TVET
Competency Assessment and Certification System
(PTCACS)”.
11.
12.
13.
14.
15.
16.
17.
18. ¢ Task: ROUGHING-IN ACTIVITIES
¢ Layout the wiring booth for specific location of the panel, boxes
(utility box -UB)
¢ Octagonal (box- OB) and fittings.
¢ Apply the types of bend necessary for the test package.
¢ Mount and install the conduit with conduit strap.
19. LIST OF MATERIALS, TOOLS & EQUIPMENT (PER CANDIDATE)
NAME SPECIFICATION QUANTITY
1 Octagonal Box 4” x 4” Dip type PVC 7 pcs.
2 Utility Box 2” x 4” Dip type PVC 4 pcs.
3 Square Box 6‘ x 6“ 1 pc.
4 Panel Board
16“ x 12“ x 6“ w/ one 60 AT MCB and 4
branches
(2-15AT & 2-20AT
1set.
5 Conduit ½” diameter (8’) PVC 3pcs
6 Conduit Strap ½” diameter two hole 16pcs
7 Metal Screw 3/16“ x 1 “ 50 pcs.
8 Cable wire #3.5 mm², THW Stranded Cu. wire 6m
9 Cable wire #2.0 mm², THW Stranded Cu. wire 20m
10 Lock nut and bushing ½” diameter PVC 24 pcs.
11 Straight Connector ½” diameter PVC 24 pcs
12 PVC Cement Natural 1 pint
13 Tape Electrical (Friction) Tape 2 roll
Hand Tools
14 Heat gun 100 w, 230 V 1 pc
15 Pliers Standard 1 pair
16 Screwdrivers Standard (+,-) 2 pcs
17 Hacksaw Standard 1 pc
18 Electrician knife Standard 1 pc
20.
21. UNITS OF COMPETENCY: Install wiring devices of floor
and wall mounted outlets, lighting fixtures/switches and
auxiliary outlets
Instructions:
¢ Prepare the materials, devices and auxiliary device for the
installation
¢ Install the circuit home run for convenience outlet.
¢ Set the CCTV monitor/recorder in accordance with the
requirement.
¢ Install the CCTV Camera based on the required location.
¢ Perform testing and commissioning activities.
QUALIFICATION:
ELECTRICAL INSTALLATION & MAINTENANCE
22.
23. LIST OF MATERIALS, TOOLS & EQUIPMENT
NAME SPECIFICATION QUANTITY
Utility Box 2” x 4” Deep type PVC 2 pcs.
Panel Board
16“ x 12“ x 6“ w/ one 60 AT MCB and 4 branches
(2-15AT & 2-20AT
1 set
Cable wire #3.5 mm², THW Stranded Cu. wire 5 M
Metal Screw 3/16“ x 1 “ 30 pcs.
Conduit Strap ½” diameter two hole 10 pcs.
Conduit ½” diameter (8’) PVC 2 pcs.
CCTV AND AUXILLIARIES
Camera
Z-D V800C (Vandal Proof Day and Night View Indoor
Camera)
2 units
Recorder
ATTN 8-Channel NVR (OPS-HD 7208PN) HD NVR
RECORDER
1 unit
Monitor AOC 18.5 Wide LED Monitor 1 unit
Adapter AC/DC CCTV Adapter 12 v/5A 1unit
Power Splitter CCTV 8 port DC Power Splitter 1 unit
Hand Tools
Pliers Standard 1 pair
Screwdrivers Standard (+, -) 2 pcs.
Hack saw Standard 1 pc.
Electrician Knives Standard 1 pc.
Heat gun 100 w, 230 V 1 pc.
INSTRUMENTS
Multi-tester Analog type, tester 1 unit
Insulation Tester Analog type Insulation tester 1 unit
24. ¢ SAMPLE TASK PACKAGE:
¢ Prepare the materials and tools as per job requirement
¢ Install the protective device feeding the Fire Alarm System in the panel
board,
¢ Terminate the entire circuit home run base on the load scheduling.
¢ Install all the necessary fittings such as Utility Boxes, Square Box/Pull
Box, Octagonal Boxes and Fire Alarm Control Panel.
¢ Set and Install Manual Pull Station, Fire Alarm Bell, and the
Conventional Smoke Detector..
¢ Perform testing and commissioning activities.
DEMONSTRATION
26. LIST OF MATERIALS, TOOLS & EQUIPMENT
NAME SPECIFICATION QUANTITY
Pull Box 4” x 4” SQUARE BOX 2 pcs
Box 4“ x 4“ Octagonal PVC Box 3 pcs
Cable wire #2.0 mm², THW Stranded Cu. wire 5 M
Metal Screw 3/16“ x 1 “ 24 pcs.
Conduit Strap ½” diameter two hole 10 pcs.
Conduit 3/4” diameter (8’) PVC 2 pcs.
FIRE ALARM SYSTEM AND AUXILLIARIES
Fire Alarm System
Panel
8” x 10” x 6” Panel Enclosure 1 pc
Smoke Detector Standard 2 unit
Fire Alarm Bell Standard 1 unit
Manual Pull Station
Switch
Standard 1unit
Hand Tools
Pliers Standard 1 pair
Screwdrivers Standard (+, -) 2 pcs.
Hack saw Standard 1 pc.
Electrician Knives Standard 1 pc.
Heat gun 100 w, 230 V 1 pc.
Screw Driver Jeweller Screw Driver (Assorted Size) 1 set
Wire Stripper Automatic Wire Stripper (Standard) 1 pair
Tape Electrical (friction) Tape 1 roll
INSTRUMENTS
Multi-tester Analog type, tester 1 unit
27. GOING IN GOING OUT
ML - Magnetic Lock
EB - Exit Button
EBG – Emergency Break Glass
DC - Door Contact
Exit Button
EBGEBG
EBGEB
ML
BRC
BRC – Biometric Reader and Controller
Sample Test Package
1 Door Access Control System
DC
28. GOING IN
EIM NCII Sample Test Package
1 Door Access Control System
Conduit Layout
PVC ¾”
90deg bend
UB1
UB4UB3UB2
UB1 – PVC Utility Box for ML
UB2 – PVC Utility Box for BRC
UB3 – PVC Utility Box for EBG
UB4 – PVC Utility Box for EB
A1 – 300x300x200mm Box for
20A Circuit Breaker,
Power Supply Module and
12VDC Battery
A1
90deg bend
Industrial
Socket (F)
300mm
300mm
RSC ¾”
30. UNIT OF COMPETENCIES
Existing TR Amended TR
Core Competencies
• Prepare electrical and hydraulic tools
• Perform roughing-in and wiring activities for three-
phase distribution system for power, lighting and motor
control panel
• Perform installation of data measurement and control
system on electrical and auxiliary equipment
• Install, assemble, test and maintain motor control
system
• Perform roughing-in and wiring for activities for bus
and underfloor ducts
• Perform installation of wiring devices for floor and
ground fault current interrupting outlets
• Perform installation of standard electrical protection
system for lightning and grounding
• Perform installation of electrical lighting systems,
auxiliary outlets and lighting fixtures
• Perform installation of data measurement and
control system on electrical and auxiliary
equipment
• Assemble and install electrical lighting and
motor control systems
• Perform maintenance and troubleshooting
works
31. UNIT OF COMPETENCIES
Existing TR Amended TR
Basic Competencies
• Lead workplace communication • No Amendments
• Lead several small working teams
• Develop and practice negotiating skills with team
members
• Guide effective solutions to problems arising from work
activities
• Check and develop the use mathematical concepts and
techniques
• Use relevant technologies applicable to assigned work
Common Competencies
• Prepare construction materials and tools • Prepare construction materials and tools
• Ensure compliance with standard procedures,
specifications and manuals of instruction
• Observe procedures, specifications and manuals of
instruction
• Interpret and follow technical drawings and plans • Interpret technical drawings and plans
• Supervise mensurations and related computations • Perform mensurations and calculations
• Supervise proper use and maintenance of tools and
equipment
• Maintain tools and equipment
Note: Other unit titles are rephrased
32. ELECTRICAL INSTALLATION AND MAINTENANCE NC III
¢ A person who has achieved this qualification
is competent to be:
¢ Assistant Supervising Technician
¢ Assistant Electrical Supervisor
¢ Assistant Electrical Foreman
¢ Electrical Leadman
§ A person who has achieved this qualification
is competent to be:
§ Industrial Electrician
§ Electrical Lead man
§ Electrical Foreman
Existing TR Amended TR
33. SECTION 3: TRAINING STANDARDS
3.1 Curriculum Design:
Course Title: ELECTRICAL INSTALLATION AND
MAINTENANCE
NC Level : NC III
Nominal Training Hours: 20 Hours (Basic Competencies)
+ 32 Hours (Common Competencies)
344 Hours (Core Competencies)
---------------------------------------
396 Hours - TOTAL
Course Description:
This course is designed to equip individual with operational
skills required for Electrical Installation & Maintenance III
with learning outcomes, methodology and assessment
approach as listed herein. Trainees who have completed training in
or are holders of Electrical Installation & Maintenance NC II may
forego training in core units of competency (1) to (5).
3.1 Curriculum Design:
Course Title: ELECTRICAL INSTALLATION AND
MAINTENANCE
NC Level : NC III
Nominal Training Hours: 32 Hours (Basic
Competencies)
+ 32 Hours (Common Competencies)
96 Hours (Core Competencies)
---------------------------------------
160 Hours - TOTAL
Course Description:
§ This course is designed to develop & enhance the
knowledge, skills, & attitudes of an electrical, mechatronics
and automation technician, in accordance with industry
standards. It covers the basic & common competencies in
addition to the core competencies as enumerated in Section
1 of this training regulations.
Existing TR Amended TR
34. 3.2 TRAINING DELIVERY
¢ Supervised industry training or on-the-job
training is an approach in training designed to
enhance the knowledge and skills of the trainee
through actual experience in the workplace to
acquire a specific competencies prescribed in the
training regulations.
¢ Distance learning is a formal education process in
which majority of the instruction occurs when the
students and instructors are not in the same
place. Distance learning may employ
correspondence study, or audio, video or computer
technologies.
§ The traditional classroom-based or in-center
instruction may be enhanced through use of learner-
centered methods as well as laboratory or field-work
components.
2.2 Enterprise-Based:
§ Formal Apprenticeship – Training within
employment involving a contract between an apprentice
and an enterprise on an approved apprenticeable
occupation.
§ Enterprise-based Training- where training is
implemented within the company in accordance with
the requirements of the specific company. Specific
guidelines on this mode shall be issued by the TESDA
Secretariat.
Existing TR Amended TR
35. 3.3 TRAINEE ENTRY REQUIREMENTS
To qualify as trainee for Electrical Installation &
Maintenance NC III, a candidate must be:
¢ a holder of Electrical Installation & Maintenance
NC II or equivalent experience and training
¢ able communicate both orally and in writing
¢ physically and mentally fit
¢ with good moral character
¢ can perform basic mathematical computation
This list does not include specific institutional requirements
such as educational attainment, appropriate work
experience, and others that may be required of the trainees
by the school or training center delivering the TVET
program.
The trainees who wish to enter the course should
possess the following requirement/s:
§ Must be a holder and/or have undergone
training in Electrical Installation &
Maintenance NC II or Mechatronics
Servicing NC II
This list does not include specific institutional
requirements such as educational attainment,
appropriate work experience, and others that may
be required of the trainees by the school or
training center delivering the TVET program.
Existing TR Amended TR
37. 3.4 LIST OF TOOLS, EQUIPMENT AND MATERIALS
Recommended list of tools, equipment and materials for the training of 25 trainees for Electrical Installation & Maintenance
NC III:
Existing TR Amended TR
EQUIPMENT MATERIALS
Qty. Description Qty. Description
5 units Power supply 10 pcs. Glands/Grommet
- Automatic Voltage
Regulator (AVR)
2 boxes Conductors
- Un-interruptible
power supply (UPS)
5 rolls Insulators
5 units Generators and
motors
20 pcs. Proper working clothes
5 units Transformer Forms/Manuals
5 units Capacitors
Asrequired
PLC plan and
specification
5 units Inverters/Rectifiers Requisition form(s)
5 units Controllers Industry/Institution
Quality Manual
10 sets - Motor controls User’s guide
1 set - Electro-mechanical
controllers (e.g.
Solenoid)
Drawings/diagrams
1 set - Electro-Pneumatic
controller
5 pcs. Pressure gauge
TOOLS/INSTRUMENT MATERIALS
Qty. Description Qty. Description
5 pcs. Ball hammer 20 meters Cable (Royal cord)
5 pairs Electrician Pliers 10 pcs. Glands/Grommet
5 pcs. Box Wrench 2 boxes Conductors
5 pcs. Wire splicer 5 rolls Insulators
5 pcs. Wire stripper 5 pcs. Proper working clothes
5 pcs. Electrician knife
300 m TF (75m or 150m per box)
or automotive wires,
(30m)
5 pcs. Tools holster 5 sets Wiring boards, ¾’x4’x8’
5 pcs. Push-pull 0-5 mtrs 25 pcs. RSC/IMC
5 pcs. Claw hammer 5 pcs. Entrance cap
5 units Multi-tester 50 Pairs. Locknut & bushing
EQUIPMENT 100 pcs. 3/16’ x 1” Metal Screw
3 units Motors, 3-phase, 220
volts
50 pcs. Conduit strap/clamp
5 units Electric drill 5 boxes Wire AWG #12, (3.5mm2)
5 units Portable grinder 5 boxes Wire AWG #14(2.0mm2)
2 units Automatic Voltage
Regulator (AVR) 5 rolls Electrical tape
3 units Clamp-on meter 5 Kgs. #16 G.I wire
1 unit
Insulation resistance
tester
1 pc. Whiteboard 4’ x 8’ x ¾’
38. Recommended list of tools, equipment and materials for the training of 25 trainees for Electrical Installation & Maintenance
NC III:
Existing TR Amended TR
EQUIPMENT
Qty. Description
5 pcs. Pressure Analyzer/
Gauge manifold
5 pcs. Leak tester
10 units Micro PLC
25 lic. PLC Simulator
Software
EQUIPMENT MATERIALS
Qty. Description Qty. Description
1 unit Earth resistance tester 1 pc.
Whiteboard 4 x 4 x ¾ with
movable stand
1 unit Labeling machine 1 box
Whiteboard marker,
assorted color
1 unit
Fire extinguisher KGS
ABC
2 pcs.
Whiteboard eraser
magnetic
1 unit LCD Projector 1 box Push pin
PPEs 1 pc. Pencil sharpener
Qty. Description 3 boxes Pencil with eraser
25 pcs. Working gloves 2 kgs Rags
10 pairs Safety shoes 5 ltrs Cleaning agent liquid
10 pcs. Hard hat 1 unit First aid kit
10 pcs. Safety goggles 2 reams Bond paper
Forms/Manuals
Qty. Description
Asrequired
Motor Controller and
specification
Requisition form(s)
Industry/Institution
Quality Manual
User’s guide
Drawings/diagrams
39. 3.5 TRAINING FACILITIES
Existing TR Amended TR
TEACHING/
LEARNING
AREAS
SIZE IN
METERS
AREA IN
SQ.
METERS
QTY TOTAL
AREA IN
SQ.
METERS
Lecture Area/
Laboratory
Area
5 x 8
5 x 8
40
40
1
1
40
40
Learning
Resource Area
4 x 5 20 1 20
Tool Room /
Storage Area
4 x 5 20 1 20
Wash ,Toilet &
Locker Room
1 x 2 2 2 4
Sub-Total 124
Facilities /
Equipment /
Circulation**
** Area requirement is equivalent
to 30% of the total teaching/
learning areas 38
TOTAL AREA 162
Based on class size of 25 students/trainees the space requirements for the teaching/learning and circulation
areas are as follows:
SPACE
REQUIREMENTS
SIZE IN
METERS
AREA IN
SQ.
METERS
TOTAL
AREA IN
SQ.
METERS
• Student/Trainee
Working Space
2.50 x 2.50
per student/
trainee
6.25
per student
156.25
• C o n t e x t u a l
Learning
Laboratory
4 x 5
20
20
• L e a r n i n g
Resource
Center
4 x 5
20
20
• F a c i l i t i e s /
Equipment/
Circulation area
10 x 6
60
60
TOTAL AREA
256.25
40. 3.6 TRAINER’S QUALIFICATIONS
ELECTRICAL INSTALLATION & MAINTENANCE NC
III
The trainer who will handle the course must have the
following qualifications:
— Be a graduate of BS in Industrial Education, Major in
Electrical Technology or its equivalent
— Must have undergone training on Training Methodology
III
— He must be a holder of at least Electrical Installation &
Maintenance NC IV
— Good moral character
— Must be computer literate
— Must be physically and mentally fit
— Minimum of three (3) years relevant job/industry
experience*
*Optional. Only when required by the hiring institution
Reference: TESDA Board Resolution No. 2004-03
Electrical Installation and Maintenance NC
III
The trainer who will handle the course must have
the following qualifications:
§ a holder of NTTC I in Electrical Installation
& Maintenance NC III or higher
§ Have at least three (3) years relevant job/
industry or teaching experience
Existing TR Amended TR
41. 3.7 INSTITUTIONAL ASSESSMENT
Institutional assessment is undertaken by
trainees to determine their achievement of units of
competency. A certificate of achievement is issued
for each unit of competency.
Institutional assessment is undertaken by
trainees to determine their achievement of units of
competency. A certificate of achievement is issued for
each unit of competency.
The result of the institutional assessment
may be considered as evidence for the assessment for
national certification. As a matter of policy, graduates
of programs registered with TESDA under this
training regulation are required to undergo mandatory
national competency assessment upon completion of
the program.
Existing TR Amended TR
42. UNITS OF COMPETENCY:
¢ INSTALL, ASSEMBLE, TEST AND MAINTAIN MOTOR CONTROL
SYSTEMS
Task:
¢ Prepare and select the materials, tools and equipment,
¢ Select appropriate motor and control component sizes and ratings
¢ Inspect motor and motor control components
¢ Wire a control circuit for a wye-delta reduced voltage starter
¢ Wire a power circuit for a wye-delta reduced voltage starter
¢ Perform test run on the motor
50. NC IV COMPETENCIES
ELECTRICAL INSTALLATION AND MAINTENANCE
1. Supervise/Monitor Installation and Maintenance of electrical
system , auxiliary including control , Lighting and Power and
protection equipment/System ;
2. Perform commissioning of electrical equipment /system;
3. Perform programming and installation of Basic PLC System.
51. PROGRAMMABLE LOGIC CONTROLLERS
• Defined by NEMA as a digital electronic apparatus with a
programmable memory for storing instructions to implement
specific functions (logic, sequencing, timing, counting, and
arithmetic) to control machines and processes.
• Considered as the first industrial-based computer
52. ADVANTAGES OF USING PLC
Shorter Project
Implementation
Easier Modification Without Cost
Penalty
Design Easily Change Using
Software
Project Cost Can be Accurately
Calculated
Shorter Training Time Required
A Wide Range of Control Operations
Easy Maintenance
Able to Withstand Harsh Plant
Environment
High Reliability
Standardization of Controller
Hardware
53. FUNCTIONS OF PLC
Sequence Control
Conventional Relay Logic Replacer
Timer and Counter Functions
Auto / Semi / Manual Control of Machines
and Processes
Sophisticated Control
Arithmetic Operations
Analog Control (Temperature, Pressure,
etc.)
PID (Proportional Integral Derivation)
Stepper / Servo Motor Control
54. CONTROL SYSTEM
I. OPEN LOOP SYSTEM
INPUT LOGIC OUTPUT
- Pushbuttons
- Limit Switches
- Level Switches
- Flow Switches
- Relays
- Timers
- Counters
- Motors
- Solenoid valves
- Lamps
PLC
55. BASIC CONTROL SYSTEM
Closed Loop System
Controller
Final Control
Element
Process
Variable
Transmitter
Set value
Error
Process Variable
Primary
Element / Transducer
Temperature
Flow
+
_
56. A TYPICAL CONTROL SYSTEM (ELECTROMECHANICAL)
CONTROLLER
CNT
ELECTRONIC CARDS
RESET
COUNTER
CLOCK
TIMER COIL
LATCHING COIL
COIL
RELAY
8 8 8
INPUT DEVICES
PUSHBUTTON
LIMIT SWITCH
THUMB
WHEEL
SWITCH
LEVEL SWITCH
FLOW SWITCH
OUTPUT DEVICES
HEATER
8 8
MOTOR
SOLENOID
LED DISPLAY
HEATER
LAMP
57. STEPS IN PLC PROGRAMMING
Draw the Schematic Diagram
Draw Control Diagram
Develop PLC Ladder Diagram
I/O Assignment
Convert to Mnemonic (Boolean)
PLC Layout
59. SOFTWARE COMPONENTS
1. Ladder Diagram Language – a symbolic instruction type language
2. Boolean Language- Basic level language that composed of three (3) Boolean
logic operation: AND, OR, NOT
4. English Statement Language – considered derivative of computer language
such as BASIC.
3. Functional Blocks Language – high level instructions that permit
the user to program more complex functions using the ladder
diagram format
60. 6 DESIGN STEPS IN PLC BASED SYSTEM
STEP I. SCHEMATIC OR POWER DIAGRAM
Exercise 1 FORWARD/ REVERSE SCHEMATIC DIGRAM OF 3-PHASE MOTOR
M