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INTO THE DEPTHS
OF THE
PORT OF MIAMI
TUNNEL PROJECT
www.portofmiamitunnel.com
MAY 10, 2013
ASCE TRI-COUNTY WORKSHOP 2013
STATE OF SOUTH FLORIDA’S INFRASTRUCTURE
www.portofmiamitunnel.com
PROJECT PARTNERS
90% Equity Partner
10% Equity Partner
Contractor
Operator
Public Sponsors
Federal Support
www.portofmiamitunnel.com
FUNDING PARTNERS
• FDOT contributing 50% of capital cost
• Miami-Dade County contribution $402.5M
• City of Miami contribution $50M
• FDOT fully funding Tunnel Operations &
Maintenance from statewide maintenance
funds
www.portofmiamitunnel.com
OVERVIEW OF PAYMENT MECHANISM
DURING CONSTRUCTION
Construction Cost $663M
• $100M during Construction consisting of 4 defined milestone
payments:
1st Milestone - $20m – Tunnel Design Complete (Paid)
2nd Milestone - $40m – TBM at work in 1st Bore (Paid)
3rd Milestone - $25m – TBM at work in 2nd Bore (Paid)
4th Milestone - $15m – Substantial Completion of MacArthur
Causeway
• $350M at Final Acceptance of Construction
Total Milestone Payments = $450M
www.portofmiamitunnel.com
PUBLIC-PRIVATE PARTNERSHIP
OVERVIEW
• Concessionaire will design, build, finance, operate and maintain
(DBFOM) tunnel for 35 years
• Design and construction - first 55 months
• Operation and maintenance - remaining 30 years and 5
months through facility hand-back
• No tolls
• Concessionaire compensated through
• Milestone payments during construction period
• Availability payments during operating period
www.portofmiamitunnel.com
SCOPE OF WORK
Shifting of EB
MacArthur Cswy
MacArthur Cswy
Bridge Widening
Twin tunnels under
Government Cut
Modification of Dodge
Island Roadway System
www.portofmiamitunnel.com
PROJECT VIDEO
PROJECT BENEFITS
www.portofmiamitunnel.com
• Provide a direct connection
between the Seaport, Airport
and the Interstate Highway
System
• Maintain PortMiami as the
county’s second leading
economic generator
• Relieve congested downtown
Miami streets of Port
passenger and cargo traffic,
improving safety as trucks also
traverse areas of pedestrian
activity
• Facilitate ongoing and future
development plans in and
around downtown Miami
American Airlines Arena Bayside Marketplace
www.portofmiamitunnel.com
MACARTHUR CAUSEWAY BRIDGE
WIDENING
“Before” “After”
www.portofmiamitunnel.com
WATSON ISLAND CONSTRUCTION
STAGING
Stages 1 & 2 Construction
May 2010 through September 2010
www.portofmiamitunnel.com
WATSON ISLAND CONSTRUCTION
STAGING
www.portofmiamitunnel.com
TUNNEL BORING MACHINE
• TBM cutter head with
an outside diameter
of 42.3 feet (as high
as a 4 story building)
• 361 foot long trailing
support gear made
up of 6 gantries
• Total length of the
TBM is 428.5 feet long
(more than a football
field).
www.portofmiamitunnel.com
TUNNEL BORING MACHINE EB & WB
BREAK-IN, BREAKOUT & TUNNEL
Mining of the Eastbound Tunnel began on November 11, 2011 and was
completed on July 31, 2012 (751 Rings & 4,186 LF)
Mining of the Westbound Mining began October 29, 2012 and was completed
on May 6, 2013 (745 Rings & 4,152 LF)
www.portofmiamitunnel.com
TUNNEL BORING MACHINE (TBM)
VIDEO
www.portofmiamitunnel.com
Tunneling Profile Section & Cross
Passages
• Tunnels are approximately 4200 ft. long
• +40 ft. under the bottom of Government Cut &
approximately 120 ft. below the surface at deepest
point
• 5% Grade
• 5 cross passages
www.portofmiamitunnel.com
CROSS PASSAGES
• Five cross passages, or emergency
exits, are being built between the two
tunnels.
• Cross passages are approximately 700
feet
• Cross passages 1, 4 and 5 are not
underneath the channel and were
pretreated from ground surface using
cutter-soil mixing panels that form a
grouted block of soil that can be
excavated.
• Cross passages 2 and 3, which go
underneath Biscayne Bay, are being
treated with a brine to freeze the
ground, before excavation is done.
CROSS PASSAGE
LENGTHS
• CP1 – 15 ft.
• CP2 – 36 ft.
• CP3 – 37.5 ft.
• CP4 – 43 ft.
• CP5 – 10.5 ft.
www.portofmiamitunnel.com
CROSS PASSAGES – GROUND FREEZING
PROCESS
• There are a total of 44 freezing pipes.
• Estimated freeze time once brine installed at -22◦F is 40 days.
• A small cooling unit is installed in the second tunnel to cool the
lining segments and ensure efficient “closing” of ice ring.
• Steel support frame is installed to prevent movements of the first
tunnel due to ice pressures.
• Steel door is installed as “fail safe” to be closed in case of an
emergency during excavation.
www.portofmiamitunnel.com
BORED TUNNEL TYPICAL SECTIONS
Two 12’ Travel Lanes
2’-6” Shoulders on both sides
2’-2” Maintenance Walkway in each Tunnel
Internal Diameter of Tunnel is 37’
Spacing between Tunnels varies from
21’ & 60’
www.portofmiamitunnel.com
CUT & COVER TYPICAL SECTIONS
www.portofmiamitunnel.com
DESIGN CONSIDERATIONS
• Traffic Analysis Baseline Report: PB’s existing conditions traffic
analysis report 2009:
ADT = 16,000 vpd
Truck Traffic = 28% = 4,480 vpd
HazMat Trucks = 20% = 896 vpd
• 5% maximum grade
• Level of Service D
• Physical tunnel clearance 16’
• Posted tunnel clearance 15’
www.portofmiamitunnel.com
TRAFFIC SURVEILLANCE & CONTROL
SYSTEM
The Traffic Surveillance and Control System (TSCS) consists of the hardware and software
necessary to monitor and control traffic and improve the safety and quality of traffic flow
by preventing or relieving congestion.
Primary Functions & Benefits:
• To provide efficient movement of traffic on and around the Project’s roadways
• To provide early detection of traffic incidents that cause slowdown and/or blockages
• To provide a systematic lane control for shifting or redirecting traffic through the roadways & tunnels
Components:
• Closed Circuit Television Cameras (CCTV)
• Vehicle Sensors
• Lane Use Signals (LUS)
• Dynamic Message Signs (DMS)
• Overheight Vehicle Detection (OHVD)
• Portal Traffic Closure Signas (PTCS)
• Automatic Traffic Control Gates
• Local Field Controllers (LFC)
• AM/FM Rebroadcast/Highway Advisory Radio (HAR)
• Fixed Signs
www.portofmiamitunnel.com
TUNNEL MECHANICAL/ELECTRICAL/ANCILLARY
BUILDING SCADA SYSTEMS
The SCADA system contains the computer hardware and software necessary to perform
all monitoring and control functions for the Mechanical, Electrical and Plumbing (MEP)
Systems.
“Monitoring & Controlling” functionality for following systems:
• Tunnel Ventilation
• AC & ID
• Tunnel/Stormwater Drainage
• Tunnel Lighting
“Monitoring Only” functionality for following systems:
• Carbon Monoxide Monitoring
• Fire Alarm and Detection
• Fire Suppression
• Hydrocarbon Monitoring
• Electrical Distribution
• Communications Systems
• Building Systems
www.portofmiamitunnel.com
UNIFIED OPERATOR INTERFACE
The Concessionaire will provide a unified operator interface that integrates the TSCS and
the Tunnel’s Mechanical/Electrical/Ancillary Building SCADA operator functions into a
single unified interface.
Unified Operator Interface Main Functions:
• TSCS and SCADA Alarm Notifications and Acknowledgement
• TSCS and SCADA System Device Control
• Cross Platform Alarm and Device Control between the TSCS and SCADA Systems
• Incident and Event Tracking and Logging
UNIFIED OPERATOR INTERFACE
TUNNEL
MECHANICAL/ELECTRICAL/ANCILLARY
BUILDING SCADA SYSTEMS
TRAFFIC SURVEILLANCE &
CONTROL SYSTEM
www.portofmiamitunnel.com
Dodge Island – Roadway
Improvements
www.portofmiamitunnel.com
CONCEPTUAL INTERIOR VIEW OF TUNNEL
www.portofmiamitunnel.com
WATSON ISLAND – TUNNEL PORTAL
• Eastbound MacArthur
Causeway view
• Tunnel Portal houses the
Flood Gates which
come down in the
event of a storm to
prevent flooding of
tunnels
• Aesthetic challenge
was the massive size
and boxy shape of the
structure
www.portofmiamitunnel.com
PROJECT SCHEDULE
July 31, 2012 – Completion of eastbound tunnel
May 6, 2013 – Completion of westbound tunnel
Spring 2014 – Completion of Dodge Island roadway improvements
May 14, 2014 – Substantial Completion - Port of Miami Tunnel opens
to traffic, O&M Period begins
August 14, 2014 – Final Completion
As of 5/10/13 - Construction Days to Date:
1304 of 1765 (55 months) = 74% of Design-Build
Questions?
www.portofmiamitunnel.com

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2.1 port of miami tunnel cei

  • 1. INTO THE DEPTHS OF THE PORT OF MIAMI TUNNEL PROJECT www.portofmiamitunnel.com MAY 10, 2013 ASCE TRI-COUNTY WORKSHOP 2013 STATE OF SOUTH FLORIDA’S INFRASTRUCTURE
  • 2. www.portofmiamitunnel.com PROJECT PARTNERS 90% Equity Partner 10% Equity Partner Contractor Operator Public Sponsors Federal Support
  • 3. www.portofmiamitunnel.com FUNDING PARTNERS • FDOT contributing 50% of capital cost • Miami-Dade County contribution $402.5M • City of Miami contribution $50M • FDOT fully funding Tunnel Operations & Maintenance from statewide maintenance funds
  • 4. www.portofmiamitunnel.com OVERVIEW OF PAYMENT MECHANISM DURING CONSTRUCTION Construction Cost $663M • $100M during Construction consisting of 4 defined milestone payments: 1st Milestone - $20m – Tunnel Design Complete (Paid) 2nd Milestone - $40m – TBM at work in 1st Bore (Paid) 3rd Milestone - $25m – TBM at work in 2nd Bore (Paid) 4th Milestone - $15m – Substantial Completion of MacArthur Causeway • $350M at Final Acceptance of Construction Total Milestone Payments = $450M
  • 5. www.portofmiamitunnel.com PUBLIC-PRIVATE PARTNERSHIP OVERVIEW • Concessionaire will design, build, finance, operate and maintain (DBFOM) tunnel for 35 years • Design and construction - first 55 months • Operation and maintenance - remaining 30 years and 5 months through facility hand-back • No tolls • Concessionaire compensated through • Milestone payments during construction period • Availability payments during operating period
  • 6. www.portofmiamitunnel.com SCOPE OF WORK Shifting of EB MacArthur Cswy MacArthur Cswy Bridge Widening Twin tunnels under Government Cut Modification of Dodge Island Roadway System
  • 8. PROJECT BENEFITS www.portofmiamitunnel.com • Provide a direct connection between the Seaport, Airport and the Interstate Highway System • Maintain PortMiami as the county’s second leading economic generator • Relieve congested downtown Miami streets of Port passenger and cargo traffic, improving safety as trucks also traverse areas of pedestrian activity • Facilitate ongoing and future development plans in and around downtown Miami American Airlines Arena Bayside Marketplace
  • 10. www.portofmiamitunnel.com WATSON ISLAND CONSTRUCTION STAGING Stages 1 & 2 Construction May 2010 through September 2010
  • 12. www.portofmiamitunnel.com TUNNEL BORING MACHINE • TBM cutter head with an outside diameter of 42.3 feet (as high as a 4 story building) • 361 foot long trailing support gear made up of 6 gantries • Total length of the TBM is 428.5 feet long (more than a football field).
  • 13. www.portofmiamitunnel.com TUNNEL BORING MACHINE EB & WB BREAK-IN, BREAKOUT & TUNNEL Mining of the Eastbound Tunnel began on November 11, 2011 and was completed on July 31, 2012 (751 Rings & 4,186 LF) Mining of the Westbound Mining began October 29, 2012 and was completed on May 6, 2013 (745 Rings & 4,152 LF)
  • 15. www.portofmiamitunnel.com Tunneling Profile Section & Cross Passages • Tunnels are approximately 4200 ft. long • +40 ft. under the bottom of Government Cut & approximately 120 ft. below the surface at deepest point • 5% Grade • 5 cross passages
  • 16. www.portofmiamitunnel.com CROSS PASSAGES • Five cross passages, or emergency exits, are being built between the two tunnels. • Cross passages are approximately 700 feet • Cross passages 1, 4 and 5 are not underneath the channel and were pretreated from ground surface using cutter-soil mixing panels that form a grouted block of soil that can be excavated. • Cross passages 2 and 3, which go underneath Biscayne Bay, are being treated with a brine to freeze the ground, before excavation is done. CROSS PASSAGE LENGTHS • CP1 – 15 ft. • CP2 – 36 ft. • CP3 – 37.5 ft. • CP4 – 43 ft. • CP5 – 10.5 ft.
  • 17. www.portofmiamitunnel.com CROSS PASSAGES – GROUND FREEZING PROCESS • There are a total of 44 freezing pipes. • Estimated freeze time once brine installed at -22◦F is 40 days. • A small cooling unit is installed in the second tunnel to cool the lining segments and ensure efficient “closing” of ice ring. • Steel support frame is installed to prevent movements of the first tunnel due to ice pressures. • Steel door is installed as “fail safe” to be closed in case of an emergency during excavation.
  • 18. www.portofmiamitunnel.com BORED TUNNEL TYPICAL SECTIONS Two 12’ Travel Lanes 2’-6” Shoulders on both sides 2’-2” Maintenance Walkway in each Tunnel Internal Diameter of Tunnel is 37’ Spacing between Tunnels varies from 21’ & 60’
  • 20. www.portofmiamitunnel.com DESIGN CONSIDERATIONS • Traffic Analysis Baseline Report: PB’s existing conditions traffic analysis report 2009: ADT = 16,000 vpd Truck Traffic = 28% = 4,480 vpd HazMat Trucks = 20% = 896 vpd • 5% maximum grade • Level of Service D • Physical tunnel clearance 16’ • Posted tunnel clearance 15’
  • 21. www.portofmiamitunnel.com TRAFFIC SURVEILLANCE & CONTROL SYSTEM The Traffic Surveillance and Control System (TSCS) consists of the hardware and software necessary to monitor and control traffic and improve the safety and quality of traffic flow by preventing or relieving congestion. Primary Functions & Benefits: • To provide efficient movement of traffic on and around the Project’s roadways • To provide early detection of traffic incidents that cause slowdown and/or blockages • To provide a systematic lane control for shifting or redirecting traffic through the roadways & tunnels Components: • Closed Circuit Television Cameras (CCTV) • Vehicle Sensors • Lane Use Signals (LUS) • Dynamic Message Signs (DMS) • Overheight Vehicle Detection (OHVD) • Portal Traffic Closure Signas (PTCS) • Automatic Traffic Control Gates • Local Field Controllers (LFC) • AM/FM Rebroadcast/Highway Advisory Radio (HAR) • Fixed Signs
  • 22. www.portofmiamitunnel.com TUNNEL MECHANICAL/ELECTRICAL/ANCILLARY BUILDING SCADA SYSTEMS The SCADA system contains the computer hardware and software necessary to perform all monitoring and control functions for the Mechanical, Electrical and Plumbing (MEP) Systems. “Monitoring & Controlling” functionality for following systems: • Tunnel Ventilation • AC & ID • Tunnel/Stormwater Drainage • Tunnel Lighting “Monitoring Only” functionality for following systems: • Carbon Monoxide Monitoring • Fire Alarm and Detection • Fire Suppression • Hydrocarbon Monitoring • Electrical Distribution • Communications Systems • Building Systems
  • 23. www.portofmiamitunnel.com UNIFIED OPERATOR INTERFACE The Concessionaire will provide a unified operator interface that integrates the TSCS and the Tunnel’s Mechanical/Electrical/Ancillary Building SCADA operator functions into a single unified interface. Unified Operator Interface Main Functions: • TSCS and SCADA Alarm Notifications and Acknowledgement • TSCS and SCADA System Device Control • Cross Platform Alarm and Device Control between the TSCS and SCADA Systems • Incident and Event Tracking and Logging UNIFIED OPERATOR INTERFACE TUNNEL MECHANICAL/ELECTRICAL/ANCILLARY BUILDING SCADA SYSTEMS TRAFFIC SURVEILLANCE & CONTROL SYSTEM
  • 26. www.portofmiamitunnel.com WATSON ISLAND – TUNNEL PORTAL • Eastbound MacArthur Causeway view • Tunnel Portal houses the Flood Gates which come down in the event of a storm to prevent flooding of tunnels • Aesthetic challenge was the massive size and boxy shape of the structure
  • 27. www.portofmiamitunnel.com PROJECT SCHEDULE July 31, 2012 – Completion of eastbound tunnel May 6, 2013 – Completion of westbound tunnel Spring 2014 – Completion of Dodge Island roadway improvements May 14, 2014 – Substantial Completion - Port of Miami Tunnel opens to traffic, O&M Period begins August 14, 2014 – Final Completion As of 5/10/13 - Construction Days to Date: 1304 of 1765 (55 months) = 74% of Design-Build