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__________________________

                   Estimated Costs of
                 Maintenance, Repair and
                       Remodeling
                   for the Wisconsin Barn Preservation Initiative*
While no information can replace an on-site inspection and detailed cost estimate, this document provides a
starting point for owners concerned with the maintenance, repair and remodeling of their barns. These
“rough estimates” were developed through telephone interviews with several of the buildings contractors
noted in the associated “Short List of Contractors and Consultants.” Any additional feedback would be
appreciated.

As the revision date below indicates, this information is periodically updated. To receive the most current
materials please contact the author or access the information at the following Internet address:
http://www.uwex.edu/lgc/barns/barns.htm


Compiled By:

Charles S. Law, Ph.D.
Community Planning and Design Specialist
Local Government Center
229 Lowell Hall, 610 Langdon Street
Madison, WI 53703
(608) 265-2501
E-mail: cslaw@facstaff.wisc.edu


* The Wisconsin Barn Preservation Initiative is an ongoing effort aimed at helping preserve many of the historic agricultural
buildings in Wisconsin. Advising this initiative are the University of Wisconsin-Extension, the State Historical Society of
Wisconsin, and the Wisconsin Trust for Historic Preservation. For more information please contact the author.
________________________________________________________________________________________________________
Revised 12/98

Do your homework, then consult a professional: Barns often have "hidden" problems and it is impossible to
develop an accurate estimate of work needed without studying the building. There is no substitute to having a
qualified consultant or contractor make a site visit. Barn owners should refer to the associated short list of contractors
that has been developed. Before meeting with a contractor, it is important to familiarize yourself with the type of
work and costs that may be involved. Be a knowledgeable consumer, and make sure consultants and contractors are
qualified. A qualified home contractor may not be equally qualified to work on a barn. For more detailed information
on the work listed below, please see the list of supportive resources and literature.

Be aware of the rates for craftspeople: Many cost estimates will be based on "time and materials" so it is helpful to
have estimates for the hourly rates of craftspeople. Expect "historically accurate" restoration to cost more due to the
added expense of finding and matching original materials as well as the specialized skills required of the contractor.
                                                                                Estimate                  Unit
  general carpenter                                                             $17.50                    hr.
  general carpenter's assistant                                                 $12.00                    hr.
  restoration / specialized carpenter                                           $30.00-45.00              hr.
  stone restoration:            masons                                          $35.00                    hr.
                                labor                                           $25.00                    hr.
  general:                      masons                                          $16.00                    hr.
                                painters                                        $16.00                    hr.
                                roofers                                         $16.00                    hr.
  general contractor                                                            5-10% project cost
  “as is” blueprints & detailed restoration~conversion recommendations          $500                      job
  working blueprints for conversion to home                                     $1500                     job
  general consulting - scoping out work for contractors to bid                  $250 to several thousand

Don't forget about doing your own preventative maintenance: A small investment in regular maintenance can
save a lot of money in the long run. The type of work involved in maintenance is well suited to the "do it yourself"
barn owner. Most damage to buildings is caused by water, including frost heave. Working gutters and down spouts
with correct grading and landscaping can extend the life of foundations. Roof maintenance and painting of wood
surfaces is equally important. Even when barns are vacant, the building still needs to be maintained and insulated
against cold and other elements.

Consider the need for professional maintenance and repair: The following estimates are based on the assumption
that there are no hidden or additional problems. By evaluating all aspects of the barn from foundation to framing to
roof to exterior walls to the interior (often in that order), the barn owner should be able to reduce uncertainty.

1. FOUNDATION                                                                    Estimate                 Unit
       stone restoration (soft mortar is key)
           tuck pointing only *                                                  $10.00 - 15.00           sq. ft.
           stone demolition and relay *                                          $20.00 - 30.00           sq. ft.
                * price depends on size of stone, condition of wall, etc.
       may be more cost effective to replace rather than repair
           - 10" poured concrete                                                 $209                     lin. ft.
           (replacement will involve jacking up wall & mow floor)
       jacking up barn
           - jacking up only: 60' barn                                           $1,800                   ea.
           - even ceiling                                                        $2.50                    sq. ft.
           - or "depends on size and condition of barn"                          $200 - 20,000            ea.
2. FRAMING: posts, beams, sills, rafters, and joists                    Estimate           Unit
* may involve removing weight (jacking) & replacing members
          straightening end wall                                        $800.00            ea.
          pulling together joints (ex. mortise & tennon)                $300 -700          ea.
          replacement of support beams / posts                          $200 - 500         ea.
          * concrete pier may be needed
               or                                                       $20.00             ft.
          replacement of sill / beam for 60' side                       $2,500             ea.
          * includes: 8" x 8" oak beam, jacking up (5 posts)

3. ROOF
          new painted metal roof, steel (ex. 29 gauge) & 2" x 4"        $1.00 - 2.00       sq. ft.
               or                                                       $10,000 - 12,000   barn
          * should also add roof ventilation (50% of roof line)
               - 10' ventilation regulator                              $200.00            ea.
          new layer of organic asphalt shingle (< 3 layers on roof)      $1.00             sq. ft.
          strip old shingles & add layer of plywood deck                 $1.10             sq. ft.

4. EXTERIOR WALLS
        new exterior siding: wood (reverse baton, shiplap, carsiding)   $1.75 - 3.00       sq. ft.
            rough sawn                                                  $1.75              sq. ft.
            board & baton                                               $2.25              sq. ft.
        painting barn exterior (wall surface)                           $.40 - .60         sq. ft.
            or 5000 sq. ft. barn (wall surface)                         $2,000 - 3,000     barn
            - same barn with chemical strip estimated at                 $10,000           barn
            or 40' x 100' barn                                          $1800              barn
        * includes: removal of loose paint, painting of standard trim
            - possible extras: renailing loose boards                   $400 - 600         barn
                                 replacing boards
                                 painting window trim                   $2.00               "light"
        new exterior siding: metal - painted                            $1.00 - 4.00       sq. ft.
            or a 36' x 87' x (16'-20') barn including all trim          $18,000            barn
            or 5-6 times what it would cost to just paint

5. INTERIOR
        cleaning barn interior: pressure washing                        __________         sq. ft.
        whitewashing barn interior                                      __________         sq. ft.
        removal of old interior concrete floor / stanchions             $1.00 - 3.00       sq. ft.
            - remove old floor / stanchions & repour (50 cow barn)       $4,000 - 6,000    ea.
        new interior concrete floor                                     $2.00 - 2.50       sq. ft.
        interior finishing and insulation of walls                      $2.50 - 4.95       sq. ft.
        new floor boards                                                $1.50 - 3.00       sq. ft.
        windows (4' x 2' Aluminum slider with screen)                   $186.00            ea.
        doors (service 3' x 6'-8")                                      $296.00            ea.
            (big door with steel frame)                                 $500.00            ea.
Sometimes remodeling is desired: There is overlap between remodeling and maintenance and repair, but the
following would not be typical work and may be more relevant to remodeling or adaptive reuse.

                                                                         Estimate               Unit
          addition of interior non-load bearing walls                    $3.50                  sq. ft.
          repositioning of support columns                               $80.00                 ea.
          new stairs leading to loft / second story                      $400.00                ea.
          new furnace / heating system (inc. duct work & furnace)        $5,000 - 7,000         ea.
              - addition of Air conditioning                             $1,450                 ea.
          plumbing                                                       $5,500 - 6,000         ea.
          addition of bath: 1/2 bath (powder bath / stool)               $1,000                 ea.
          addition of bath: full bath                                    $5,000                 ea.
          septic system (average)                                        $5,500                 ea.
              - conventional                                             $2,500                 ea.
              - mound                                                    $8,000 - 9,000         ea.

moving smaller ag buildings (barns too big, floor unconnected)           $5,000 - 8,000         ea.
         * influenced by how big, how built, how far

Conversion to a home: The example provided is for a two and a half story barn, 30'x40'. This barn would have a
footage print of 1200 square feet and a second floor of about 800 square feet.

          2000 sq. ft. living area = $150,000                            $75.00                 sq. ft.
          200 sq. ft. upper loft = $9,000                                $45.00                 sq. ft.
          1200 sq. ft. full basement = $12,000 (unfinished)              $10.00                 sq. ft.

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Costs

  • 1. __________________________ Estimated Costs of Maintenance, Repair and Remodeling for the Wisconsin Barn Preservation Initiative* While no information can replace an on-site inspection and detailed cost estimate, this document provides a starting point for owners concerned with the maintenance, repair and remodeling of their barns. These “rough estimates” were developed through telephone interviews with several of the buildings contractors noted in the associated “Short List of Contractors and Consultants.” Any additional feedback would be appreciated. As the revision date below indicates, this information is periodically updated. To receive the most current materials please contact the author or access the information at the following Internet address: http://www.uwex.edu/lgc/barns/barns.htm Compiled By: Charles S. Law, Ph.D. Community Planning and Design Specialist Local Government Center 229 Lowell Hall, 610 Langdon Street Madison, WI 53703 (608) 265-2501 E-mail: cslaw@facstaff.wisc.edu * The Wisconsin Barn Preservation Initiative is an ongoing effort aimed at helping preserve many of the historic agricultural buildings in Wisconsin. Advising this initiative are the University of Wisconsin-Extension, the State Historical Society of Wisconsin, and the Wisconsin Trust for Historic Preservation. For more information please contact the author.
  • 2. ________________________________________________________________________________________________________ Revised 12/98 Do your homework, then consult a professional: Barns often have "hidden" problems and it is impossible to develop an accurate estimate of work needed without studying the building. There is no substitute to having a qualified consultant or contractor make a site visit. Barn owners should refer to the associated short list of contractors that has been developed. Before meeting with a contractor, it is important to familiarize yourself with the type of work and costs that may be involved. Be a knowledgeable consumer, and make sure consultants and contractors are qualified. A qualified home contractor may not be equally qualified to work on a barn. For more detailed information on the work listed below, please see the list of supportive resources and literature. Be aware of the rates for craftspeople: Many cost estimates will be based on "time and materials" so it is helpful to have estimates for the hourly rates of craftspeople. Expect "historically accurate" restoration to cost more due to the added expense of finding and matching original materials as well as the specialized skills required of the contractor. Estimate Unit general carpenter $17.50 hr. general carpenter's assistant $12.00 hr. restoration / specialized carpenter $30.00-45.00 hr. stone restoration: masons $35.00 hr. labor $25.00 hr. general: masons $16.00 hr. painters $16.00 hr. roofers $16.00 hr. general contractor 5-10% project cost “as is” blueprints & detailed restoration~conversion recommendations $500 job working blueprints for conversion to home $1500 job general consulting - scoping out work for contractors to bid $250 to several thousand Don't forget about doing your own preventative maintenance: A small investment in regular maintenance can save a lot of money in the long run. The type of work involved in maintenance is well suited to the "do it yourself" barn owner. Most damage to buildings is caused by water, including frost heave. Working gutters and down spouts with correct grading and landscaping can extend the life of foundations. Roof maintenance and painting of wood surfaces is equally important. Even when barns are vacant, the building still needs to be maintained and insulated against cold and other elements. Consider the need for professional maintenance and repair: The following estimates are based on the assumption that there are no hidden or additional problems. By evaluating all aspects of the barn from foundation to framing to roof to exterior walls to the interior (often in that order), the barn owner should be able to reduce uncertainty. 1. FOUNDATION Estimate Unit stone restoration (soft mortar is key) tuck pointing only * $10.00 - 15.00 sq. ft. stone demolition and relay * $20.00 - 30.00 sq. ft. * price depends on size of stone, condition of wall, etc. may be more cost effective to replace rather than repair - 10" poured concrete $209 lin. ft. (replacement will involve jacking up wall & mow floor) jacking up barn - jacking up only: 60' barn $1,800 ea. - even ceiling $2.50 sq. ft. - or "depends on size and condition of barn" $200 - 20,000 ea.
  • 3. 2. FRAMING: posts, beams, sills, rafters, and joists Estimate Unit * may involve removing weight (jacking) & replacing members straightening end wall $800.00 ea. pulling together joints (ex. mortise & tennon) $300 -700 ea. replacement of support beams / posts $200 - 500 ea. * concrete pier may be needed or $20.00 ft. replacement of sill / beam for 60' side $2,500 ea. * includes: 8" x 8" oak beam, jacking up (5 posts) 3. ROOF new painted metal roof, steel (ex. 29 gauge) & 2" x 4" $1.00 - 2.00 sq. ft. or $10,000 - 12,000 barn * should also add roof ventilation (50% of roof line) - 10' ventilation regulator $200.00 ea. new layer of organic asphalt shingle (< 3 layers on roof) $1.00 sq. ft. strip old shingles & add layer of plywood deck $1.10 sq. ft. 4. EXTERIOR WALLS new exterior siding: wood (reverse baton, shiplap, carsiding) $1.75 - 3.00 sq. ft. rough sawn $1.75 sq. ft. board & baton $2.25 sq. ft. painting barn exterior (wall surface) $.40 - .60 sq. ft. or 5000 sq. ft. barn (wall surface) $2,000 - 3,000 barn - same barn with chemical strip estimated at $10,000 barn or 40' x 100' barn $1800 barn * includes: removal of loose paint, painting of standard trim - possible extras: renailing loose boards $400 - 600 barn replacing boards painting window trim $2.00 "light" new exterior siding: metal - painted $1.00 - 4.00 sq. ft. or a 36' x 87' x (16'-20') barn including all trim $18,000 barn or 5-6 times what it would cost to just paint 5. INTERIOR cleaning barn interior: pressure washing __________ sq. ft. whitewashing barn interior __________ sq. ft. removal of old interior concrete floor / stanchions $1.00 - 3.00 sq. ft. - remove old floor / stanchions & repour (50 cow barn) $4,000 - 6,000 ea. new interior concrete floor $2.00 - 2.50 sq. ft. interior finishing and insulation of walls $2.50 - 4.95 sq. ft. new floor boards $1.50 - 3.00 sq. ft. windows (4' x 2' Aluminum slider with screen) $186.00 ea. doors (service 3' x 6'-8") $296.00 ea. (big door with steel frame) $500.00 ea.
  • 4. Sometimes remodeling is desired: There is overlap between remodeling and maintenance and repair, but the following would not be typical work and may be more relevant to remodeling or adaptive reuse. Estimate Unit addition of interior non-load bearing walls $3.50 sq. ft. repositioning of support columns $80.00 ea. new stairs leading to loft / second story $400.00 ea. new furnace / heating system (inc. duct work & furnace) $5,000 - 7,000 ea. - addition of Air conditioning $1,450 ea. plumbing $5,500 - 6,000 ea. addition of bath: 1/2 bath (powder bath / stool) $1,000 ea. addition of bath: full bath $5,000 ea. septic system (average) $5,500 ea. - conventional $2,500 ea. - mound $8,000 - 9,000 ea. moving smaller ag buildings (barns too big, floor unconnected) $5,000 - 8,000 ea. * influenced by how big, how built, how far Conversion to a home: The example provided is for a two and a half story barn, 30'x40'. This barn would have a footage print of 1200 square feet and a second floor of about 800 square feet. 2000 sq. ft. living area = $150,000 $75.00 sq. ft. 200 sq. ft. upper loft = $9,000 $45.00 sq. ft. 1200 sq. ft. full basement = $12,000 (unfinished) $10.00 sq. ft.