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Processing
Fish
Primary Processing of Fish and
Sea Food
• 1. Pre-treatment:
• Fish are kept on ice in boxes before delivery to the processing
plant. At the time of arrival, the fish may be re-iced and
placed in cold storage until required for further processing.
Pre-treatment involves ice removal, washing, grading
according to size and de-heading.
2. Filleting
• The filleting areas are generally
separated from the
pretreatment department to
prevent workers and materials
from non-sterile pretreatment
from contaminating the sterile
filleting area.
• Filleting is performed by
machines with mechanical
knives that cut the fillets from
the backbone and remove the
collarbone. Some fillets may be
skinned at this step in this
process.
3. Trimming and
Inspection
• : In the trimming section, pin bones are
removed and operators inspect the
fillets. Any defects and any inferior parts
found are removed. Off cuts are
collected and minced. Depending upon
the final products, the fillets can be cut
in to portions according to weight or
final product requirements.
4.
Storage/Packaging
(Fresh):
• Fresh products are packaged in
boxes with ice which is
separated from the product by a
layer of plastic. Fillets or pieces
can be individually frozen and
wrapped in plastic. The blocks
are typically frozen and kept in
cold storage.
Preservation
Methods of Fish
1. Canning of Fish
• Canning is performed by two
methods: precooking and raw
pack. Precooking begins with
thawing of the fish which are
then eviscerated, washed and
cooked. Canning retains the
natural flavor of the fish usually
oily fish are most suitable for
canning.
2. Pickling
(Salting) of Fish
• The dry salting or wet salting method
of pickling is widely used for fish
processing in India.
• In dry salting method, first fishes are
rubbed with salt powder and then
packed in tubs with dry salt powder
sprinkled in between layers of fishes.
• After 15-20 hours, the fishes are
removed from tubs, washed in brine
and then followed by sun drying for 2-
3 days.
In wet salting
• cleaned fishes with longitudinal silts
(cut) are packed in large container
which containing concentrated salt
solutions and stirred daily till
properly pickled.
• Generally, up to 8-10 days after
pickling, salty water is allowed to
drain off. Wet salted (pickled) fish is
sold into market without drying.
3. Freezing of Fish
Freezing
• , greatly extend the period of storage. In freezing,
if the fish is gutted and frozen down to -28 to -
300C within two hours of its catch gives effective
keeping quality as similar to that of fresh fish.
• Large fish are frozen by sharp freezing, while
small fishes are usually frozen as fillets
(lengthwise cuts), steaks (crosscut section) or
sticks (lengthwise or crosswise cut from fillet or
steaks) are quick frozen.
4. Drying of
Fish Sun drying
• is the most widely used method for
drying. Drying removes moisture from
tissues and arrests the bacterial and
enzymatic growth.
• This method is not hygienic and also
there is appreciable percentage of loss
due to spoilage and putrefaction.
• Dried fish develops a peculiar odor. The
fish can be dried in the covered solar
dryer with natural draft or forced draft
Smoking Fish
• Put fish in smoker when air
temperature is 100 F. (You
need a second
thermometer to measure
this.) During smoking, air
temperature should rise to
225 F. Fish flesh should
reach 180 F and be kept
there for 30 minutes.
Acitivity 1:”
Name Me”
• Directions: Look closely at the
pictures below, identify what
major form of pre-processed fish
is shown. Write your answer on
the space provided after the
number.
Acitivity 1:”
Name Me”
• Directions: Look closely at the
pictures below, identify what
major form of pre-processed fish
is shown. Write your answer on
the space provided after the
number.
Acitivity 1:”
Name Me”
• Directions: Look closely at the
pictures below, identify what
major form of pre-processed fish
is shown. Write your answer on
the space provided after the
number.
Acitivity 1:”
Name Me”
• Directions: Look closely at the
pictures below, identify what
major form of pre-processed fish
is shown. Write your answer on
the space provided after the
number.
Activity 2 “Fish
Be Familiar”
•Directions: In the pinned
note below fill each with
the seven steps in
processing fish and
describes how it is done.

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Processing Fish.pptx

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  • 9. Primary Processing of Fish and Sea Food • 1. Pre-treatment: • Fish are kept on ice in boxes before delivery to the processing plant. At the time of arrival, the fish may be re-iced and placed in cold storage until required for further processing. Pre-treatment involves ice removal, washing, grading according to size and de-heading.
  • 10. 2. Filleting • The filleting areas are generally separated from the pretreatment department to prevent workers and materials from non-sterile pretreatment from contaminating the sterile filleting area. • Filleting is performed by machines with mechanical knives that cut the fillets from the backbone and remove the collarbone. Some fillets may be skinned at this step in this process.
  • 11. 3. Trimming and Inspection • : In the trimming section, pin bones are removed and operators inspect the fillets. Any defects and any inferior parts found are removed. Off cuts are collected and minced. Depending upon the final products, the fillets can be cut in to portions according to weight or final product requirements.
  • 12. 4. Storage/Packaging (Fresh): • Fresh products are packaged in boxes with ice which is separated from the product by a layer of plastic. Fillets or pieces can be individually frozen and wrapped in plastic. The blocks are typically frozen and kept in cold storage.
  • 13. Preservation Methods of Fish 1. Canning of Fish • Canning is performed by two methods: precooking and raw pack. Precooking begins with thawing of the fish which are then eviscerated, washed and cooked. Canning retains the natural flavor of the fish usually oily fish are most suitable for canning.
  • 14. 2. Pickling (Salting) of Fish • The dry salting or wet salting method of pickling is widely used for fish processing in India. • In dry salting method, first fishes are rubbed with salt powder and then packed in tubs with dry salt powder sprinkled in between layers of fishes. • After 15-20 hours, the fishes are removed from tubs, washed in brine and then followed by sun drying for 2- 3 days.
  • 15. In wet salting • cleaned fishes with longitudinal silts (cut) are packed in large container which containing concentrated salt solutions and stirred daily till properly pickled. • Generally, up to 8-10 days after pickling, salty water is allowed to drain off. Wet salted (pickled) fish is sold into market without drying.
  • 16. 3. Freezing of Fish Freezing • , greatly extend the period of storage. In freezing, if the fish is gutted and frozen down to -28 to - 300C within two hours of its catch gives effective keeping quality as similar to that of fresh fish. • Large fish are frozen by sharp freezing, while small fishes are usually frozen as fillets (lengthwise cuts), steaks (crosscut section) or sticks (lengthwise or crosswise cut from fillet or steaks) are quick frozen.
  • 17. 4. Drying of Fish Sun drying • is the most widely used method for drying. Drying removes moisture from tissues and arrests the bacterial and enzymatic growth. • This method is not hygienic and also there is appreciable percentage of loss due to spoilage and putrefaction. • Dried fish develops a peculiar odor. The fish can be dried in the covered solar dryer with natural draft or forced draft
  • 18. Smoking Fish • Put fish in smoker when air temperature is 100 F. (You need a second thermometer to measure this.) During smoking, air temperature should rise to 225 F. Fish flesh should reach 180 F and be kept there for 30 minutes.
  • 19. Acitivity 1:” Name Me” • Directions: Look closely at the pictures below, identify what major form of pre-processed fish is shown. Write your answer on the space provided after the number.
  • 20. Acitivity 1:” Name Me” • Directions: Look closely at the pictures below, identify what major form of pre-processed fish is shown. Write your answer on the space provided after the number.
  • 21. Acitivity 1:” Name Me” • Directions: Look closely at the pictures below, identify what major form of pre-processed fish is shown. Write your answer on the space provided after the number.
  • 22. Acitivity 1:” Name Me” • Directions: Look closely at the pictures below, identify what major form of pre-processed fish is shown. Write your answer on the space provided after the number.
  • 23. Activity 2 “Fish Be Familiar” •Directions: In the pinned note below fill each with the seven steps in processing fish and describes how it is done.