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Procon Systems Presentation.2007.Eng


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Procon Systems Presentation.2007.Eng

  2. 2. <ul><li>Founded in 1995 </li></ul><ul><li>Staff 40 employees </li></ul><ul><li>6M € turn over in 2006, 50% export </li></ul><ul><li>Head Office in Badalona (Barcelona) </li></ul><ul><li>The TÜV CERT certifies that PROCON SYSTEMS has a Quality System implemented for Design, Fabrication, Installation and Commissioning of Industrial Automation Projects according to ISO 9001:2000 Standard </li></ul>GENERAL DATA Member of
  3. 3. <ul><li>Electrical Engineering Design </li></ul><ul><li>Robot and PLC Programming </li></ul><ul><li>Systems Design and Analysis </li></ul><ul><li>High-Level Software Programming </li></ul><ul><li>Development of Information Technologies </li></ul><ul><li>Process Simulation </li></ul>ACTIVITIES SPECIALIZATION <ul><li>Industrial Process Automation </li></ul><ul><li>Visualization Systems, </li></ul><ul><li>Management and Process Supervision </li></ul><ul><li>Verification Systems and Quality Control </li></ul><ul><li>Special Projects </li></ul>
  4. 4. <ul><li>Automotive </li></ul><ul><li>Auxiliary Automotive </li></ul><ul><li>Industrial Electronics </li></ul><ul><li>Aeronautics </li></ul><ul><li>Scientific Installations </li></ul><ul><li>Environment </li></ul>AREAS
  5. 5. CLIENTS Automotive Auxiliary Automotive Aeronautics Environment Others EUROPEAN COMMISION RESEARCH DIRECTORATE-GENERAL Directorate J-Energy (EUROATOM)
  6. 6. PROJECT LOCATIONS GERMANY Eisenach Rüsselsheim Bochum Kaiserslautern ARGENTINA Pacheco BELGIUM Antwerp CHINA Shangai SLOVAKIA Bratislava FRANCE Poissy UNITED KINGDOM Ellesmere Port Ryton Birmingham MEXICO Puebla PORTUGAL Azambuja SWEDEN Trollhättan POLAND Gliwice FINLAND Tampere
  7. 7. PROCESS AUTOMATION PRODUCTION LINE AUTOMATION <ul><li>Electrical Engineering of Installations </li></ul><ul><li>Electrical Installation </li></ul><ul><li>Robot and PLC Programming </li></ul><ul><li>Diagnostic and Monitoring Software Programming </li></ul><ul><li>Verification of Installations and Start-ups </li></ul><ul><li>Production Assistance </li></ul><ul><li>Client Training </li></ul>
  8. 8. PROCESS AUTOMATION <ul><li>Front Longitudinals </li></ul><ul><li>Side Panel Lines </li></ul>VITO / NCV2 Vitoria (Spain) <ul><li>Floor Body Main </li></ul><ul><li>Respot Body Main </li></ul>TINO Barcelona (Spain) <ul><li>Front Longitudinal </li></ul><ul><li>Front Car </li></ul><ul><li>Dash Panel </li></ul><ul><li>Front Doors </li></ul><ul><li>Back Doors </li></ul>S-4300 / 0411 Azambuja (Portugal) PRODUCTION LINE AUTOMATION
  9. 9. <ul><li>Front Car </li></ul>ASTRA Eisenach (Germany) <ul><li>Subassemblies S-4300 </li></ul>CORSA Eisenach (Germany) <ul><li>Subassemblies S-4300 </li></ul><ul><li>Lateral Framing S-4400 </li></ul><ul><li>Reinf. Back Seat S-4400 </li></ul><ul><li>Hood S-4400 </li></ul>CORSA Zaragoza (Spain) <ul><li>Hood </li></ul><ul><li>Reinforcement Doors </li></ul>LCCM / ASTRA Abadiño (Spain) PROCESS AUTOMATION PRODUCTION LINE AUTOMATION
  10. 10. <ul><li>Underbody Marriage </li></ul><ul><li>Floor Panel Side </li></ul><ul><li>Reinf. Back Panel Lower </li></ul><ul><li>Tailgate Welding Line </li></ul>VECTRA / NCV Rüsselsheim (Germany) <ul><li>Subassemblies </li></ul>VECTRA / NCV Kaiserslautern (Germany) <ul><li>Subassemblies </li></ul>EPSILON II / VECTRA Kaiserslautern (Germany) <ul><li>Hood </li></ul><ul><li>Boden </li></ul><ul><li>Front Upper </li></ul><ul><li>Front Side </li></ul>LCCM / ASTRA Gliwice (Poland) <ul><li>Hood Line </li></ul>DELTA / ZAFIRA Bochum (Germany) PROCESS AUTOMATION PRODUCTION LINE AUTOMATION
  11. 11. <ul><li>Underbody Line </li></ul><ul><li>Subassemblies </li></ul>206 Ryton (United Kingdom) 206 Poissy (France) <ul><li>Underbody Line </li></ul><ul><li>Subassemblies </li></ul>Jimmy Linares (Spain) <ul><li>Front Car </li></ul>PROCESS AUTOMATION PRODUCTION LINE AUTOMATION
  12. 12. <ul><li>Door Lines </li></ul>AROSA Martorell (Spain) <ul><li>Underbody Line </li></ul><ul><li>Side Panel Lines </li></ul>LEON Martorell (Spain) <ul><li>Side Panel Lines </li></ul>PQ24 / TOLEDO Martorell (Spain) PROCESS AUTOMATION PRODUCTION LINE AUTOMATION
  13. 13. <ul><li>Front Car </li></ul>POLO Pamplona (Spain) <ul><li>Roof </li></ul><ul><li>Side Panel Lines </li></ul>IBIZA Pacheco (Argentina) <ul><li>Floor Panel Side </li></ul><ul><li>Reinf. Back Panel Lower </li></ul>VECTRA Ellesmere Port (United Kingdom) <ul><li>Outer side panel assembly </li></ul><ul><li>Hood and Fender assembly </li></ul><ul><li>Decklid </li></ul>PROJECT 460 Trollhättan (Sweden) <ul><li>Innovatum </li></ul><ul><li>Hood assembly </li></ul><ul><li>Fender assembly </li></ul>PROJECT 408 Trollhättan (Sweden) PROCESS AUTOMATION PRODUCTION LINE AUTOMATION
  14. 14. DEVELOPMENT AND ELECTRICAL INSTALLATION OF TOOLS AND HANDLING FOR HTP AND S19 OF A380 (2002 – 2004) <ul><li>Development and execution of the electrical project for two tools for the HTP and three turn over machines for the S19, dedicated to the fabrication of carbon fibre covering for the rear stabilizer and a fuselage section of the commercial plane AIRBUS-A380, factory in Illescas (Spain) </li></ul><ul><li>Electrical Design of the installations </li></ul><ul><li>PLC and user Interface Programming </li></ul><ul><li>Start-up and production assistance </li></ul>PROCESS AUTOMATION
  15. 15. REAR STABILIZER PROJECT A400M (2002 – 2004) <ul><li>Electrical Engineering for the assembly of rudder and other parts of the Rear Stabilizer of the Airbus 400M. </li></ul><ul><li>Electrical Design of the installations </li></ul>PROCESS AUTOMATION
  16. 16. PROJECT HOT DRAPE FORMING CELL 787 (2001 – 2002) <ul><li>Electrical Engineering and cabinet fabrication for the Hot Drape Forming Cell of the horizontal Stabilizer for the Boeing 787 </li></ul><ul><li>Electrical design of the installations </li></ul><ul><li>Fabrication of 2 electrical control cabinets </li></ul>PROCESS AUTOMATION
  17. 17. DESIGN AND INSTALLATION OF A CHASSIS CLEANING LINE IN THE PAINT SHOP (2000 – 2002) <ul><li>Electrical Engineering and Installation of a Chassis Cleaning System capable of treating distinct vehicle models in the Paint Shop, factory in Barcelona (Spain) </li></ul><ul><li>Electrical Design and complete installation </li></ul><ul><li>PLC and Numeric Control programming </li></ul><ul><li>PLC and PC application design and database for editing and storage of model parameters </li></ul><ul><li>Training, start-up and production assistance </li></ul>PROCESS AUTOMATION
  18. 18. UBS RETOOLING LINE 1 AND 2 (2005 – 2007) <ul><li>Retooling of production lines for applying sealing paste UBS 1 and UBS 2, factory in Martorell (Spain) </li></ul><ul><li>Electrical Design and Installation </li></ul><ul><li>Design, Dimensioning and Installation of network and communication buses </li></ul><ul><li>PLC, Robots, Supervision PCs and Paste Dosage Systems programming </li></ul><ul><li>Training, start-up and production assistance </li></ul>PROCESS AUTOMATION
  19. 19. MANAGEMENT AND SUPERVISION SYSTEMS PRODUCTION CONTROL SYSTEM (2000 – 2007) <ul><li>Design, installation and start-up of a production control system for the factory in Martorell (Spain) </li></ul><ul><li>Design, installation of the control stations, interfaces, communication with the field PLCs and monitoring </li></ul><ul><li>Electrical design and installation of remote production launch points. </li></ul><ul><li>PLC programming of the installation </li></ul><ul><li>Installation of Redundant systems for data safety. </li></ul><ul><li>Programming of Camera and Automatic Barcode Scanners </li></ul>
  20. 20. APPLICATION FOR EXTERNAL RELATIONS MANAGEMENT (2004) <ul><li>Design and implementation of a multi-user application for the management of external incidences and their associated documentation for the company in its head office in St. Joan Despí (Spain) </li></ul><ul><li>Programming of a multi-user PC application </li></ul><ul><li>Database adapted to the client requirements and report system </li></ul><ul><li>Document management system for the storage and maintenance of the associated documentation </li></ul><ul><li>Start-up and staff training </li></ul>MANAGEMENT AND SUPERVISION SYSTEMS
  21. 21. WHEEL ALIGNEMENT MACHINES 1- 4 MODIFICATION (2000 – 2006) VERIFICATION AND QUALITY CONTROL SYSTEMS <ul><li>Modernization, adaptation to new models and start-up of 4 Wheel Alignement Machines in the factory in Barcelona (Spain) </li></ul><ul><li>Design and implementation of a customized PC application </li></ul><ul><li>Restructure of the PLC program adding new functionalities </li></ul><ul><li>Hardware installation modernization: display elements, data acquisition systems and user interfaces </li></ul><ul><li>Training, start-up and production assistance </li></ul>
  22. 22. MODIFICATION OF WHEEL ALIGNEMENT MACHINES 1-4 IN PLANT 9 AND 1-4 IN PLANT 11 (1999– 2007) <ul><li>Modernization, adaptation to new models and start-up of wheel alignement machines in the factory in Martorell (Spain) </li></ul><ul><li>Design and implementation of a PC application for work cycle control </li></ul><ul><li>PLC program restructuration for the adaptation to the new requirements </li></ul><ul><li>Hardware installation modernization: </li></ul><ul><li>Display elements, data acquisition systems and </li></ul><ul><li>user interfaces </li></ul><ul><li>Mechanical modifications for the new functionalities and adaptation to new models </li></ul><ul><li>Training, start-up and production assistance </li></ul><ul><li>QSSM network connection for quality control </li></ul>VERIFICATION AND QUALITY CONTROL SYSTEMS
  23. 23. TRACING SYSTEM FOR SCREWING IN THE FINISH LINES IN PLANT 1 (2003 - 2006) <ul><li>Design and Implementation of a Tracing System for the Screwing Data in the Finish Lines of the plant 1 in the factory in Martorell (Spain) </li></ul><ul><li>Design and installation of all screwing stations: standard stations, GRC and Large-scale Repairs. Implementation of the tracing System for the screwing for the quality control in all stations </li></ul><ul><li>Analysis, design and implementation of TraSys data management system for the generation of reports and statistics calculations, realized through a web interface </li></ul>VERIFICATION AND QUALITY CONTROL SYSTEMS
  24. 24. TRACING SYSTEM FOR SCREWING OF IMPORTANT A AND B IN THE X-83 ASSEMBLY LINE (2005-2007) <ul><li>Installation of a PokaYoke system for the tracing of the screwing data in the X-83 assembly line located in the factory in Barcelona (Spain) </li></ul><ul><li>Electrical design and installation of a tracking system, using mobile data storage units in the vehicles and antennas in the screwing stations </li></ul><ul><li>Design and implementation of a customized control application Programming of PCs and PLCs of the installation </li></ul><ul><li>Database generation with the compiled results for quality control </li></ul><ul><li>Training, start-up and production assistance </li></ul>VERIFICATION AND QUALITY CONTROL SYSTEMS
  25. 25. TESTING SYSTEM FOR ELECTRICAL PARTS IN DOORS (1998 – 2005) <ul><li>Design and implementation of a testing system for electrical parts in doors in the door assembly lines of plant 8 and 9 in the factory in Martorell (Spain) </li></ul><ul><li>Electrical Design, Construction and Installation of the Testing Stations. Study of the electrical parts of doors in order to establish the quality parameters </li></ul><ul><li>CAN, LIN and KWP2000 bus analysis. Developement of the complete communication interfaces for the Electronic Control Units of the doors </li></ul><ul><li>System connection to the SEAT network for the reporting of test results </li></ul>VERIFICATION AND QUALITY CONTROL SYSTEMS
  26. 26. SPECIAL PROJECTS CONTROL SYSTEM FOR THE PROTOTYPE CMM / SCEE AND CTM FOR ITER (2006 - 2007) <ul><li>Design and fabrication of the electrical control system for the mechanics and hidraulics of the systems CMM / SCEE and CTM, located in DTP2, being under construction in Tampere (Finland), for the ITER fusion reactor </li></ul><ul><li>Design and fabrication of CCS (control cabinet), cabling extension and IWC (field connection cabinet) </li></ul><ul><li>Development and performance of the test procedure with client supervision </li></ul>
  27. 27. DEVELOPMENT OF A LASER WELDING SYSTEM FOR DIFFERENT TYPES OF POLYMERS (2007) <ul><li>PLASWELD project financed by the EU under the VI MARCO program </li></ul><ul><li>Development of an automated welding system using a laser </li></ul><ul><li>Development of new polymer materials that absorve light in the near infrared range in order to weld chemically incompatible plastic materials </li></ul><ul><li>Implementation of a dosage system for quick and precise assembly </li></ul>SPECIAL PROJECTS
  28. 28. SYSTEM OF PEOPLE PROTECTION FOR THE LIGHT LABORATORY OF THE ALBA SYNCROTRON (2007) <ul><li>Design, Supply, Programming, Installation and Acceptance Tests for the System used for protection of the people for the Linac, the Booster Syncrotron and the Storage Ring in ALBA Syncrotron, being under construction in Cerdanyola del Vallès (Spain) </li></ul><ul><li>Safety PLCs and SCADA programming </li></ul><ul><li>Design and installation of the mechanical parts of the safety system and the monitoring system </li></ul><ul><li>Performance of the protocol Test for acceptance </li></ul><ul><li>Start-up and assistance </li></ul>SPECIAL PROJECTS
  29. 29. FUNCTIONAL ANALYSIS FOR THE AUTOMATED STORAGE SYSTEM OF T12 (2006-2007) <ul><li>Analysis of the operation process, hardware and software, communications, data storage and data management. Generation of Technical Specifications for the modernization of the Automated Storage system of T12 located in the factory in Martorell (Spain) </li></ul><ul><li>Analysis of the automatic transport systems and the input / output areas </li></ul><ul><li>PLCs program analysis </li></ul><ul><li>Communication analysis between all field elements, PLCs and PCs </li></ul><ul><li>Analysis of Data System structures </li></ul><ul><li>Database analysis </li></ul><ul><li>Generation of the specifications for future proposals of system modernization </li></ul>SPECIAL PROJECTS
  30. 30. CONTACT Arquímedes, 26 08918 Badalona Spain +34 93 460 99 40 +34 93 383 16 01 [email_address]