27. URAN PLANT : FIRST OF ITS KIND
First:
• Gas based LPG Plant in India.
• Co-generation plant in the country.
• C2C3 plant of the country feeding to first gas
cracker of IPCL.
• Flare Gas Recovery Unit (FGRU) for zero
emission.
29. CRUDE OIL
ASSOCIATED GAS
URAN
• STABILISATION OF CRUDE
OIL & SUPPLY TO
CONSUMERS
• PRODUCTION & DISPATCH OF
VALUE ADDED PRODUCTS
• SUPPLY OF NATURAL GAS
• HEALTH, SAFETY AND
ENVIRONMENT MANAGEMENT
FUNCTIONS
34. URAN PLANT CONTRIBUTES
• LPG for 1 lakh LPG Cylinders per day.
• CNG for 1.5 lakh auto / taxis per day in
Mumbai.
• Power generation of 24x700 MW per day by
MSEB
• Poly Ethylene & Poly Propylene by Reliance at
Nagothane - total feed by ONGC.
• Mahanagar gas is also supplied from Uran
Plant of ONGC.
43. INTERNATIONAL HSE STANDARDS
• ISO-14001 for Environment
• OHSAS-18001 for Occupational Health &
Safety
• International Safety Rating System (ISRS)
Uran Plant has latest version of
these international standards
44. RISK CONTROL
• Hazards and risks identified.
• Risks and hazards evaluated, and control
measures evolved for risk reduction.
• Compliance to Legal Requirements of Govt. of
Maharashtra & Govt. of India
• Systems surveillance audits by Det Norske Veritas
(DNV) twice in the year.
• Periodic internal audits.
• Surprise audits by OISD, Govt. of India;
• External Safety Audits as per Department of
Industrial Safety & Health, Govt. of Maharashtra
45. INTERNATIONAL SAFETY RATING SYSTEM (ISRS)
• ISRS is international system for hydrocarbon
industry.
• Quantifies the overall system pertaining to
quality, health, safety, environment & security
in terms of level 1-10.
• Rolled out new ISRS 7th
edition at Uran Plant in
2006-07.
46. ASSOCIATED RISKS & HAZARDS
• Hydrocarbons are highly inflammable, and
easily catch fire.
• Unique geographical location of Uran Plant.
• Intrusion of terrorist from periphery.
RISKS ARE INEVITABLE, THEY ARE TO BE REDUCEDRISKS ARE INEVITABLE, THEY ARE TO BE REDUCED
47. EmergencEmergencyy
PreparednessPreparedness
Periodic Checking Of
Fire & Safety Equipment
Disaster
Management Plan
Mock Drills
24 hrs Manned Fire
Stations
Mutual -
Aid
Fire Order
Process
Emergency Manual
Life Saving
Equipment
Over head
Foam Storage
Tank.
Fire
Fighting
Equipments
48. Fire Pumps
with Jockey
Fire Tenders
Hollow Jet
Monitors
DCP
Trolleys
Sprinkler
Systems
Halon
Flooding
FIXED MOBILE
Fire Fighting
Drenchers Fire Header
Network
Hydrants & Monitors.
Raw Water
Storage
CO2
Flooding
Fire
Extinguishers
Foam
Pourers
Fire Water
Storage
System
Rim
Seal.
HVLR
49. ENVIRONMENT PROTECTION
• Abide by all applicable regulatory legislations
including Factory Act, EPA, Water Act etc.
• Real Time Monitoring Ambient Quality at 3
stations.
• Real Time Monitoring Stack emissions at 2
stations.
50. ENVIRONMENT PROTECTION
• Treated Effluent Water tested at PPCL to
ensure MPCB requirements.
• Water discharge through closed conduit
system at sea.
• Noise level monitoring in noise prone areas of
the plant.
• Hazardous Waste Disposal through M/S
Mumbai Waste Management, Taloja.
53. SECURITY MEASURES
• Entire Plant is enclosed with stone masonry
compound wall of 2.8 Meters in height and 6.15
KM in length.
• Chain Link Fencing from Dronagiri Bhavan to
Helipad has been erected outside the compound
wall.
• Concertina Coil has been erected on top of wall.
• Watch Towers 12 Nos.
54. SECURITY MEASURES
• Patrolling inside and outside carried out by
road.
• Perimeter Intrusion Detection System
manned by CISF round the clock.
56. DIRECT & INDIRECT EMPLOYMENT GENERATION (URAN)
REGULARREGULAR SECONDARYSECONDARY
WORKFORCEWORKFORCE
CASUAL /CASUAL /
DAILY WORKERSDAILY WORKERS
I - 452I - 452
II - 044II - 044
III - 115III - 115
IV - 105IV - 105
TOTAL - 716TOTAL - 716
III & IV – 220III & IV – 220
Most of staff personnel areMost of staff personnel are
from around Uranfrom around Uran
390390
(Mostly are Locals)(Mostly are Locals)
Around 300 / dayAround 300 / day
(Mostly are through Local(Mostly are through Local
Contractors)Contractors)
Nagoan,Nagoan,
Mhatvali, &Mhatvali, &
ChhanjeChhanje
PanvelPanvel OthersOthers TotalTotal
198198 4141 7676 315315
Employment to PAP’s (Distt. Raigad)Employment to PAP’s (Distt. Raigad)
57.
58. CORPORATE SOCIAL RESPONSIBILITY
2003-042003-04 2004-052004-05 2005-06 & 2006-072005-06 & 2006-07
*Mega Eye*Mega Eye
Operation CampOperation Camp
*Blood Donation*Blood Donation
CampCamp
*Weekly Medical*Weekly Medical
CampCamp
*Weekly Medical*Weekly Medical
CampCamp
*Ambulance for*Ambulance for
Nagoan & MhatvaliNagoan & Mhatvali
*Equipment For*Equipment For
(School Lab/ Local(School Lab/ Local
Hospital)Hospital)
*Weekly Medical*Weekly Medical
CampCamp
*Public Toilets and*Public Toilets and
Rain Water Drain -Rain Water Drain -
NagoanNagoan
*Crematorium*Crematorium
RepairRepair
*Financial*Financial
Assistance toAssistance to
welfare unit.welfare unit.
Tax paid to Panchayats Every Year
Nagoan VillageNagoan Village Rs 9,65,807/=Rs 9,65,807/=
Chhanje VillageChhanje Village Rs 6,54,545/=Rs 6,54,545/=
Mhatvali VillageMhatvali Village Rs 4,32,968/=Rs 4,32,968/=
59. PROPOSED DEVELOPMENT (2007-08)
• Special Projects for Nagoan, Mhatwali &
Chhanje Villages & Indira Gandhi Rural
Hospital, Uran.
• Pune based NGO-BAIF has been assigned
the project to initiate development process
in the villages of Nagoan, Mhatvali and
Chhanje through Self Help Groups (SHG)
covering Women, Youth and Others.
• One Mega Eye and two Health Camps in
addition to Weekly Medical Camps.
65. TOTAL SALES REVENUE OF VAP
630.45
504.52
349.84358.07
0
100
200
300
400
500
600
700
2003-04 2004-05 2005-06 2006-07
Year
Rvenue(MillionUS$)
66. DETAILS OF FIXED ASSETS
120.62
129.6
141.75
155.86
47.56 37.92
45.85
127.64
0
50
100
150
200
250
300
2003-04 2004-05 2005-06 2006-07
Year
MillionUS$
Accumulated Depreciation Net Book Value
67. PROJECTS/WORKS
BLOCK OF ESTIMATE
PROJECT COST
Rs. (Cr.)
Million
US$
ADDITIONAL PROCESS UNIT
(GSU, LPG & CFU)
1110 249.1
REPLACEMENT OF PROPANE GAS
COMPRESSOR OF LPG-I & LPG-II
120 26.9
ADDITIONAL LEAN GAS COMPRESSOR 120 26.9
VAP STORAGE SYSTEM AT NAVGARH 70 15.7
SULPHUR RECOVERY UNIT 23 5.2
TOTAL 1443 323.8
PROJECTS ENVISAGED
DURING 2007-09
68. HSE MEASURES
Audio-visual safety film for visitors & new
employees has been introduced
New on-line near-miss reporting system
established and encouraged
Hazardous solid waste Disposal through Mumbai
Waste Management Limited at Taloja.
Monthly Loss Control Tour carried out by Head
Uran Plant.
All the emissions are well within the stipulated
limits of statutory agencies.
70. FIRE FIGHTING SYSTEM
• Water sprinkler system
• Drencher system
• Foam system
• Rim seal fire protection
• High Volume water monitor for Gas Processing Area.
• High Volume Long Range water cum foam monitors for
Tank Farm Area
• HALON system
• CO2 flooding system
• Fire alarm system
• Hydrants and monitors
• First Aid fire fighting system
