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AN AIESEC & ECOZEN SOLUTIONS INITIATIVE




                            Energy Audit,
                           IIT Kharagpur
                           Preliminary Audit Synopsis




                                                                       2010




  UNDER   THE   GUIDANCE   OF   P RO F ESS O R N. K . KI S HO RE & D R. P BAJ PA I
Introduction

The energy consumption facts for IIT Kharagpur, including the Institute campus and the off-campus pumping stations at
Anicut and Balrampur are:

       Gross Annual Energy Consumption: 1,38,000 GJ (95,000 GJ in electricity + 43,000 GJ in fossil fuels)
       Total Annual Electricity Consumption: 2,64,28,079 kWh (Mar ’09 – Feb ’10)
       Approximate per capita consumption of electricity: 2402 kWh/year
       Total Annual Electricity Bill: INR 11,18,20,656
       Gross Annual Carbon footprint in equivalent tons of CO 2 : 25,000 tons



Energy Balance of IIT Kharagpur



                  IIT Kharagpur Campus + Pumping Stations
                                                                                                                         Fossil
                                       Total Annual Electricity Consumption
                                                                                                                         Fuels
                                        95 ,000 GJ/yr [2,64,28,079 kWh/yr]
                                                                                                                        [43 TJ]

                                                                                                         Lab
                                                     Air
                  Pumps        Illumination                       Computers             HVAC          apparatus
                                                 Circulation
                   2.5%            25.65%                           9.37%               26%         and machines
                                                     4.48%
                                                                                                         35%


                                           Fi gure 1: Energy Balance of IIT Kharagpur

The usage of electricity in IIT Kharagpur Campus is distributed as given below:



                                                                                                                              HVAC

    Academic                                                                                                                  Illumination
                                                                                                        26.01%
                                                                                    34.49%                                    Street Lights
    Residential
    Comertial                                                                                                                 Computer
                                                                                                         19.80%               Air Circulation
    Others
                                                                                                                              Others
                                                                              4.48%
                                                                                        9.37%    5.86%

                  Figure 1: Area wise distribution                                      Figure 2: Sector wise distribution




                                                                                                                                                2
Proposals for reducing energy consumption and energy wastage – [Infrastructural Changes]




                                     What                 • Replacement of HPSV streetlights by LED lights.

           Proposal
                                                         • Streetlights currently account for 5.8% of IIT

                                     Why                  Kharagpur’s electricity bill.




              1
                                                         • LED’s are up to 52% more efficient and 1.4 times
                                                          economical in the long run.

                                                         • Phase I: Replacement along Shahid Tarakeshwar

                                     How                  Road and 2.2 circuit.
                                                         • Replacement would lead to approx. 58% savings in
                                                          the target patch.

           Infrastructural

                                     Cost                • Phase I investment: INR 36.8 lacs
                                                         • Simple payback period: 53 months




                             • Modernization of corridor illumination system
           What              • Install motion sensors, master switches and
                               timers
                                                                                                Proposal
                             • Contributes 1.81 % to Kharagpur’s electricity
            Why                bill, excluding Hostels.



                                                                                                    2
                             • No. of appliances are way more than required.

                             • Replace tubes with CFL's
            How              • Motion sensors in low utilization areas
                             • Master switches in high utilization areas
                                                                                                 Infrastructural
                             • Phase I: INR 92,000 for installation of motion
            Cost               sensors in 60% of corridors
                             • INR 50,000 approx. for master switches
o                                                                                              Proposal 1:




                                                                                                                   3
• Renovation of illumination system of Central
                            What                   Library
                                                 • Motion sensors, reduction in lights
    Proposal
                                                 • Certain areas in central library have light
                              Why                  intensity twice as required



       3
                                                 • Utilization at many places is extremely low

                                                 • Reducing the number of lights
                              How                • Using motion sensors
                                                 • Repositioning lights in some places
    Infrastructural
                                                 • Phase I: INR 50,000 approx. for motion sensors
                              Cost               • INR: 50,000 for rewiring




    What              • Installation of online energy meters for academic
                       complex and halls.

                                                                                   Proposal
                      •The Academic Complex and halls together account

    Why                for 67% of the institute's total electricity
                       consumption.



                                                                                         4
                      •Lack of awareness and energy accounting.

                      • A web portal to monitor and display energy

    How                consumption in real time.
                      • Increase in awareness and consciousness facilitating
                       wastage reduction
                                                                                    Infrastructural

    Cost              • Phase I investment: INR 16.4 lacs (approx)
                      • Payback period: Depends on users' initiatives

o                                                                                 Proposal 1:




                                                                                                      4
Proposals for reducing energy consumption and energy wastage – [Behavioral Changes]




                                   What                 •Assigning targets to departments and halls to reduce
                                                         consumption
           Proposal



              1
                                                        •Departments are not aware of the wastages
                                                         occurring due to poor monitoring
                                    Why                 •No monitoring implies no awareness amongst
                                                         students



                                                        •Holding inter-hall contests as an incentive to initiate
             Behavioral                                  energy conservation.
                                How                     •Similarly having a rating system for departments and
                                                         providing incentives accordingly.




          What             •Launching an aggressive 'Go Green' Campaign.

                                                                                               Proposal



                                                                                                   2
                           •Awareness among the IIT community is the first step

          Why               to ensure an energy efficient campus.
                           •IIT KGP should be a part of the world-wide Green
                            Movement




          How              •Vigorous campaigning via
                            posters, presentations, competitions and workshops.
                                                                                                 Behavioral


o                                                                                            Proposal 1:




                                                                                                                   5
Heating, Ventilation and Air Conditioning (HVAC) Audit
     Distribution of tonnage Centralized Air-Conditioning plants in IIT Kharagpur campus


                                             New
                                           Academic
                                           Complex =
                                          510 (59.2%)
                  Mechanical                                          Central
                  Engineering                                     Library/Netaji
                  Department                                      Auditorium =
                  = 16 (1.9%)                                      100 (11.6%)




                                        Total
                                      861 tons
               Remote                                                        Bio
               Sensing                 (100%)                            Technology
             (ISRO) = 30                                                 Department
                (3.5%)                                                   = 80 (9.3%)




                                CSE                       E & ECE
                            Department                  Department
                            = 45 (5.2%)                 = 80 (9.3%)




       Distribution of Calculated Cooling load of New Academic complex (Total = 510 tons)


           Seminar Kalidas                  SMST
            Halls   13%                      4%                           Takshila
             3%                                                             65%



           Lecture
            Halls
            15%




                                                                                            6
• Installation of stand alone air conditioning system to
                            What                       handle the cooling requirements of critical rooms in
                                                       the New Academic Complex
    Proposal

                            Why                       • To turn off the main chiller plant when only cooling
                                                       of critical rooms is required



       1                    How
                                                      •Long Distance Piping Packaged Air Conditioners
                                                       (LDPPAC): 4 units of 22 tons each
                                                      •Verticool Split Air Conditioner (VSAC) : 7 units of 2.5
                                                       tons , 11 units of 3.5 tons and 7 units of 4.5 tons

    Infrastructural                                   •LDPPC: Cost- INR. 26.40 lacs , Payback period- 8.5

                            Cost                       months
                                                      •VSAC: Cost- INR. 19.10 lacs, Payback period- 5.7
                                                       months




                      •Usage of extra 510 tons available in the chiller plant
    What               of the New Academic Complex as district cooling
                       plant

                                                                                             Proposal
                      • Old and inefficient cooling systems in different parts

    Why                of the campus
                      •Replacing them by more efficient chiller plant of



                                                                                                 2
                       Ramanujan Complex


                      •Installation of underground insulated pipes along
    How                with pumps to supply chilled water to other small
                       plants of the campus

                                                                                             Infrastructural

    Cost              •Cost of installation:INR. 10 lacs
                      •Payback period: 2.4 years
o                                                                                          Proposal 1:




                                                                                                                 7
• To reduce inflitration

   Proposal                    What              • To set inside temperature at 25 degree
                                                  celcius




      3
                                                 • To reduce extra cooling load of
                                Why               conditioned space


                                                 • Creating awareness among people

     Behavioral
                                How              • Using spring loaded door instead of
                                                  sliding door.




                                  Fossil Fuels Audit
The end usage of fossil fuels in IIT Kharagpur Campus is given below:

                                                 GJ/month          Tons CO2/month

                          Static Sources           1708.8               126.4

                          Mobile Sources           2612.2               60.5



                     Figure 1: Energy Consumption among static and mobile sources




                                                                                            8
Motorcycle
                                                                                                 59%
                                                                                                                              Auto
                                                                                                                           Rickshaws
                                                                                                                City Car       1%
                                                                                                                  17%


                                                                                 Taxi
                                                                                 6%
                                                                                                  Heavyweigh
                                                                                                   t Vehicles
       LPG    KEROSENE                 CHARCOAL       DIESEL                                          17%


Figure 2: Energy Consumption among static sources                             Figure 3: Energy Consumption among mobile sources




                                1200   1158


                                1000



                                800
              Energy GJ/month




                                                                   Hall of Residence
                                                                   Restaurants
                                600
                                                                   Techmarket
                                                                   Main Complex
                                400
                                                                        208
                                200                      130
                                              96
                                                                   58                        39
                                                12             8
                                  0
                                         LPG         KEROSENE      CHARCOAL         DIESEL


                                                Figure 4: Distribution of Energy Consumption




                                                                                                                                       9
Proposals for reducing energy consumption and energy wastage – [Infrastructural Changes]




                               What                    • Building Biogas plants to treat the food waste from
                                                        mess kitchens

       Proposal
                               Why                     • The biogas generated can be used as a substitute for
                                                        LPG



          1                    How                     • Build two different Biogas Plants capabable of
                                                        treating 650 kg/day of food waste each


       Infrastructural

                               Cost                    • Phase I investment: INR 3.25 lacs
                                                       • Simple payback period: 1 year




      What               •Installation of Solar cooker for boiling water in the
                          mess kitchens

                                                                                              Proposal
                         • Solar cookers provide an efficient and grean way to

      Why                 boil water
                         •LPG currently used for boiling water can be saved



                                                                                                  2
                          using this renewable energy source



      How                • Installing a Scheffler type solar cooker and doing
                          the civil work involved

                                                                                               Infrastructural

      Cost               •Phase I investment: INR 55,000
                         •Simple payback period: 3 years

                                                                                             Proposal 1:




                                                                                                                 10

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Energy Audit Synopsis

  • 1. AN AIESEC & ECOZEN SOLUTIONS INITIATIVE Energy Audit, IIT Kharagpur Preliminary Audit Synopsis 2010 UNDER THE GUIDANCE OF P RO F ESS O R N. K . KI S HO RE & D R. P BAJ PA I
  • 2. Introduction The energy consumption facts for IIT Kharagpur, including the Institute campus and the off-campus pumping stations at Anicut and Balrampur are:  Gross Annual Energy Consumption: 1,38,000 GJ (95,000 GJ in electricity + 43,000 GJ in fossil fuels)  Total Annual Electricity Consumption: 2,64,28,079 kWh (Mar ’09 – Feb ’10)  Approximate per capita consumption of electricity: 2402 kWh/year  Total Annual Electricity Bill: INR 11,18,20,656  Gross Annual Carbon footprint in equivalent tons of CO 2 : 25,000 tons Energy Balance of IIT Kharagpur IIT Kharagpur Campus + Pumping Stations Fossil Total Annual Electricity Consumption Fuels 95 ,000 GJ/yr [2,64,28,079 kWh/yr] [43 TJ] Lab Air Pumps Illumination Computers HVAC apparatus Circulation 2.5% 25.65% 9.37% 26% and machines 4.48% 35% Fi gure 1: Energy Balance of IIT Kharagpur The usage of electricity in IIT Kharagpur Campus is distributed as given below: HVAC Academic Illumination 26.01% 34.49% Street Lights Residential Comertial Computer 19.80% Air Circulation Others Others 4.48% 9.37% 5.86% Figure 1: Area wise distribution Figure 2: Sector wise distribution 2
  • 3. Proposals for reducing energy consumption and energy wastage – [Infrastructural Changes] What • Replacement of HPSV streetlights by LED lights. Proposal • Streetlights currently account for 5.8% of IIT Why Kharagpur’s electricity bill. 1 • LED’s are up to 52% more efficient and 1.4 times economical in the long run. • Phase I: Replacement along Shahid Tarakeshwar How Road and 2.2 circuit. • Replacement would lead to approx. 58% savings in the target patch. Infrastructural Cost • Phase I investment: INR 36.8 lacs • Simple payback period: 53 months • Modernization of corridor illumination system What • Install motion sensors, master switches and timers Proposal • Contributes 1.81 % to Kharagpur’s electricity Why bill, excluding Hostels. 2 • No. of appliances are way more than required. • Replace tubes with CFL's How • Motion sensors in low utilization areas • Master switches in high utilization areas Infrastructural • Phase I: INR 92,000 for installation of motion Cost sensors in 60% of corridors • INR 50,000 approx. for master switches o Proposal 1: 3
  • 4. • Renovation of illumination system of Central What Library • Motion sensors, reduction in lights Proposal • Certain areas in central library have light Why intensity twice as required 3 • Utilization at many places is extremely low • Reducing the number of lights How • Using motion sensors • Repositioning lights in some places Infrastructural • Phase I: INR 50,000 approx. for motion sensors Cost • INR: 50,000 for rewiring What • Installation of online energy meters for academic complex and halls. Proposal •The Academic Complex and halls together account Why for 67% of the institute's total electricity consumption. 4 •Lack of awareness and energy accounting. • A web portal to monitor and display energy How consumption in real time. • Increase in awareness and consciousness facilitating wastage reduction Infrastructural Cost • Phase I investment: INR 16.4 lacs (approx) • Payback period: Depends on users' initiatives o Proposal 1: 4
  • 5. Proposals for reducing energy consumption and energy wastage – [Behavioral Changes] What •Assigning targets to departments and halls to reduce consumption Proposal 1 •Departments are not aware of the wastages occurring due to poor monitoring Why •No monitoring implies no awareness amongst students •Holding inter-hall contests as an incentive to initiate Behavioral energy conservation. How •Similarly having a rating system for departments and providing incentives accordingly. What •Launching an aggressive 'Go Green' Campaign. Proposal 2 •Awareness among the IIT community is the first step Why to ensure an energy efficient campus. •IIT KGP should be a part of the world-wide Green Movement How •Vigorous campaigning via posters, presentations, competitions and workshops. Behavioral o Proposal 1: 5
  • 6. Heating, Ventilation and Air Conditioning (HVAC) Audit Distribution of tonnage Centralized Air-Conditioning plants in IIT Kharagpur campus New Academic Complex = 510 (59.2%) Mechanical Central Engineering Library/Netaji Department Auditorium = = 16 (1.9%) 100 (11.6%) Total 861 tons Remote Bio Sensing (100%) Technology (ISRO) = 30 Department (3.5%) = 80 (9.3%) CSE E & ECE Department Department = 45 (5.2%) = 80 (9.3%) Distribution of Calculated Cooling load of New Academic complex (Total = 510 tons) Seminar Kalidas SMST Halls 13% 4% Takshila 3% 65% Lecture Halls 15% 6
  • 7. • Installation of stand alone air conditioning system to What handle the cooling requirements of critical rooms in the New Academic Complex Proposal Why • To turn off the main chiller plant when only cooling of critical rooms is required 1 How •Long Distance Piping Packaged Air Conditioners (LDPPAC): 4 units of 22 tons each •Verticool Split Air Conditioner (VSAC) : 7 units of 2.5 tons , 11 units of 3.5 tons and 7 units of 4.5 tons Infrastructural •LDPPC: Cost- INR. 26.40 lacs , Payback period- 8.5 Cost months •VSAC: Cost- INR. 19.10 lacs, Payback period- 5.7 months •Usage of extra 510 tons available in the chiller plant What of the New Academic Complex as district cooling plant Proposal • Old and inefficient cooling systems in different parts Why of the campus •Replacing them by more efficient chiller plant of 2 Ramanujan Complex •Installation of underground insulated pipes along How with pumps to supply chilled water to other small plants of the campus Infrastructural Cost •Cost of installation:INR. 10 lacs •Payback period: 2.4 years o Proposal 1: 7
  • 8. • To reduce inflitration Proposal What • To set inside temperature at 25 degree celcius 3 • To reduce extra cooling load of Why conditioned space • Creating awareness among people Behavioral How • Using spring loaded door instead of sliding door. Fossil Fuels Audit The end usage of fossil fuels in IIT Kharagpur Campus is given below: GJ/month Tons CO2/month Static Sources 1708.8 126.4 Mobile Sources 2612.2 60.5 Figure 1: Energy Consumption among static and mobile sources 8
  • 9. Motorcycle 59% Auto Rickshaws City Car 1% 17% Taxi 6% Heavyweigh t Vehicles LPG KEROSENE CHARCOAL DIESEL 17% Figure 2: Energy Consumption among static sources Figure 3: Energy Consumption among mobile sources 1200 1158 1000 800 Energy GJ/month Hall of Residence Restaurants 600 Techmarket Main Complex 400 208 200 130 96 58 39 12 8 0 LPG KEROSENE CHARCOAL DIESEL Figure 4: Distribution of Energy Consumption 9
  • 10. Proposals for reducing energy consumption and energy wastage – [Infrastructural Changes] What • Building Biogas plants to treat the food waste from mess kitchens Proposal Why • The biogas generated can be used as a substitute for LPG 1 How • Build two different Biogas Plants capabable of treating 650 kg/day of food waste each Infrastructural Cost • Phase I investment: INR 3.25 lacs • Simple payback period: 1 year What •Installation of Solar cooker for boiling water in the mess kitchens Proposal • Solar cookers provide an efficient and grean way to Why boil water •LPG currently used for boiling water can be saved 2 using this renewable energy source How • Installing a Scheffler type solar cooker and doing the civil work involved Infrastructural Cost •Phase I investment: INR 55,000 •Simple payback period: 3 years Proposal 1: 10