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PRESENTED BY:
 Harprek Singh ID # 40010706
 Deepack Baboria ID # 40011256
 Cedrick Thomas ID # 40001435
 Samuel Ste Marie ID # 40016949
 CarolineCollins ID # 40042958
 Oscar Guzman ID # 40025949
 Laura Robayo ID # 40026816
DEPARTMENT OF MECHANICAL AND INDUSTRIAL ENGINEERING
CONCORDIA UNIVERSITY
MECH 6521. MANUFACTURING OF COMPOSITES
MECH 6521. MANUFACTURING OF COMPOSITES
Carbon fiber
reinforced
polymer (CFRT)
Nomex
honeycomb
• Resin degradation
• Moisture
Prevent defects
in the final part
• Design a symmetrical
laminate
Mitigate residual
thermal stresses
MECH 6521. MANUFACTURING OF COMPOSITES
Voids
Ply orientation
MECH 6521. MANUFACTURING OF COMPOSITES
OUT-OF-
AUTOCLAVE
AUTOCLAVE
The pressure from the autoclave helps to consolidate
the composite lamina and collapse voids created
from entrapped gases.
The available pressure is significantly reduced, so
other means of evacuating air must be exploited
MECH 6521. MANUFACTURING OF COMPOSITES
simultaneous cure of a stiffener and a skin
The interface between the two parts may or
may not have an adhesive layer
increase fatigue and peel resistance
Co-cured skins
poorer mechanical properties
poor panel surface quality
MECH 6521. MANUFACTURING OF COMPOSITES
Personal protective equipment Cleaning tool
Preparation of the tool plate
MECH 6521. MANUFACTURING OF COMPOSITES
Bag contains:
Let the material thaw for
a couple of hours !
CFRT Pre-pregs
Adhesive films
Kit of thawed CFRT prepreg and adhesive films
Stored in a freezer below 0°F
MECH 6521. MANUFACTURING OF COMPOSITES
Adhesive films Pre-preg plies
1 2
Removal of backing
material from the CFRT
prepreg layer
MECH 6521. MANUFACTURING OF COMPOSITES
1sT CFRT layer on the metal mold
3
1St Adhesive film over the pre-preg
4
MECH 6521. MANUFACTURING OF COMPOSITES
Nomex core over the adhesive film
5
2nd Adhesive film over the honeycomb
6
MECH 6521. MANUFACTURING OF COMPOSITES
Final sandwich panel construction
7
MECH 6521. MANUFACTURING OF COMPOSITES
7
Placing dams
8
Fixing dams
9
MECH 6521. MANUFACTURING OF COMPOSITES
10
Putting the sealant tape into the tool plate
MECH 6521. MANUFACTURING OF COMPOSITES
10
Release film
MECH 6521. MANUFACTURING OF COMPOSITES
11
12
Bleeder cloth
Breather cloth
Seat for the
Vacuum Valve
MECH 6521. MANUFACTURING OF COMPOSITES
13
14
Vacuum bag
Pleats in the vacuum bag material
MECH 6521. MANUFACTURING OF COMPOSITES
16
Sealing the vacuum bag to the tool plate
MECH 6521. MANUFACTURING OF COMPOSITES
17
Fixing the vacuum valve
MECH 6521. MANUFACTURING OF COMPOSITES
The bag was
checked for leaks
18
Final assembly
MECH 6521. MANUFACTURING OF COMPOSITES
Temperature
Time
Pressure
cycle
19
Sandwich panel inside the oven
MECH 6521. MANUFACTURING OF COMPOSITES

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361785406-Manufacturing-of-composites.ppt

  • 1. PRESENTED BY:  Harprek Singh ID # 40010706  Deepack Baboria ID # 40011256  Cedrick Thomas ID # 40001435  Samuel Ste Marie ID # 40016949  CarolineCollins ID # 40042958  Oscar Guzman ID # 40025949  Laura Robayo ID # 40026816 DEPARTMENT OF MECHANICAL AND INDUSTRIAL ENGINEERING CONCORDIA UNIVERSITY MECH 6521. MANUFACTURING OF COMPOSITES
  • 2. MECH 6521. MANUFACTURING OF COMPOSITES Carbon fiber reinforced polymer (CFRT) Nomex honeycomb
  • 3. • Resin degradation • Moisture Prevent defects in the final part • Design a symmetrical laminate Mitigate residual thermal stresses MECH 6521. MANUFACTURING OF COMPOSITES Voids Ply orientation
  • 4. MECH 6521. MANUFACTURING OF COMPOSITES OUT-OF- AUTOCLAVE AUTOCLAVE The pressure from the autoclave helps to consolidate the composite lamina and collapse voids created from entrapped gases. The available pressure is significantly reduced, so other means of evacuating air must be exploited
  • 5. MECH 6521. MANUFACTURING OF COMPOSITES simultaneous cure of a stiffener and a skin The interface between the two parts may or may not have an adhesive layer increase fatigue and peel resistance Co-cured skins poorer mechanical properties poor panel surface quality
  • 6. MECH 6521. MANUFACTURING OF COMPOSITES Personal protective equipment Cleaning tool Preparation of the tool plate
  • 7. MECH 6521. MANUFACTURING OF COMPOSITES Bag contains: Let the material thaw for a couple of hours ! CFRT Pre-pregs Adhesive films Kit of thawed CFRT prepreg and adhesive films Stored in a freezer below 0°F
  • 8. MECH 6521. MANUFACTURING OF COMPOSITES Adhesive films Pre-preg plies 1 2 Removal of backing material from the CFRT prepreg layer
  • 9. MECH 6521. MANUFACTURING OF COMPOSITES 1sT CFRT layer on the metal mold 3 1St Adhesive film over the pre-preg 4
  • 10. MECH 6521. MANUFACTURING OF COMPOSITES Nomex core over the adhesive film 5 2nd Adhesive film over the honeycomb 6
  • 11. MECH 6521. MANUFACTURING OF COMPOSITES Final sandwich panel construction 7
  • 12. MECH 6521. MANUFACTURING OF COMPOSITES 7 Placing dams 8 Fixing dams 9
  • 13. MECH 6521. MANUFACTURING OF COMPOSITES 10 Putting the sealant tape into the tool plate
  • 14. MECH 6521. MANUFACTURING OF COMPOSITES 10 Release film
  • 15. MECH 6521. MANUFACTURING OF COMPOSITES 11 12 Bleeder cloth Breather cloth Seat for the Vacuum Valve
  • 16. MECH 6521. MANUFACTURING OF COMPOSITES 13 14 Vacuum bag Pleats in the vacuum bag material
  • 17. MECH 6521. MANUFACTURING OF COMPOSITES 16 Sealing the vacuum bag to the tool plate
  • 18. MECH 6521. MANUFACTURING OF COMPOSITES 17 Fixing the vacuum valve
  • 19. MECH 6521. MANUFACTURING OF COMPOSITES The bag was checked for leaks 18 Final assembly
  • 20. MECH 6521. MANUFACTURING OF COMPOSITES Temperature Time Pressure cycle 19 Sandwich panel inside the oven
  • 21. MECH 6521. MANUFACTURING OF COMPOSITES