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JANESVILLE’S ROAD TO CNG 
Presented by: 
Joe Zakovec
BIOGAS TO ENERGY SYSTEM 
Digester upgrades 
High Strength Waste unloading place 
Gas Storage System 
Gas conditioning and compressor system 
(4) 65 kW microturbines with integral heat recovery 
(1) 200 kW microturbine with heat exchanger 
Bio CNG Option
HIGH STRENGTH WASTE
GAS STORAGE SYSTEM 
•Capacity is 107,000 cubic feet of gas 
•Allows for maximizing on peak power production 
•Delays or prevents flaring of gas
GAS CONDITIONING SYSTEM 
•Began operation November 2010 
•Removes moisture, particulates, and siloxane from digester gas 
•Compresses gas to pressure required by the turbines
(4) 65 KW MICROTURBINES 
•Recovered thermal energy heats water that is used to heat the digesters 
•Electricity is sold to Alliant Energy 
•Low maintenance due to one moving part
200 KW MICROTURBINE AND HEAT EXCHANGER 
•Microturbine started up in January 2012 
•Heat exchanger was added in December 2013
CO2 REMOVAL SYSTEM 
•Required to make digester gas suitable for vehicle fuel 
•Concentrates methane from 60% to 90% by removing Carbon Dioxide and other gases
CNG STORAGE AND FUELING STATION 
•100 gallons gasoline equivalent storage spheres 
•Includes further drying and compression of the gas before the entering the storage spheres 
•Fast-fill system
CNG VEHICLE 
•Handles the same as a conventional vehicle 
•Uses the same engine with a few modifications 
•Can switch from gasoline to CNG on the move
CNG LAWNMOWER
METHANE PRODUCED 
0 
20,000 
40,000 
60,000 
80,000 
100,000 
120,000 
140,000 
160,000 
180,000 
200,000 
CUB I C FEET / DAY 
Last 6 months daily average
CNG PRODUCED AND USED 
0 
50 
100 
150 
200 
250 
Gal l ons 
Last 6 months
COST TO PRODUCE BIO-CNG 
Cost to produce Bio-CNG $0.88/gallon 
Current cost of Gasoline $3.15/gallon 
On vehicles that use the roads the City pays $0.247/gallon in road tax. 
Savings is $2.02/gallon 
Exploring options to add more CNG vehicles to fleet.
THANK YOU! 
Joe Zakovec 
zakovecj@ci.janesville.wi.us

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Natural Gas Roundtable - City of Janesville Presentation

  • 1. JANESVILLE’S ROAD TO CNG Presented by: Joe Zakovec
  • 2. BIOGAS TO ENERGY SYSTEM Digester upgrades High Strength Waste unloading place Gas Storage System Gas conditioning and compressor system (4) 65 kW microturbines with integral heat recovery (1) 200 kW microturbine with heat exchanger Bio CNG Option
  • 4. GAS STORAGE SYSTEM •Capacity is 107,000 cubic feet of gas •Allows for maximizing on peak power production •Delays or prevents flaring of gas
  • 5. GAS CONDITIONING SYSTEM •Began operation November 2010 •Removes moisture, particulates, and siloxane from digester gas •Compresses gas to pressure required by the turbines
  • 6. (4) 65 KW MICROTURBINES •Recovered thermal energy heats water that is used to heat the digesters •Electricity is sold to Alliant Energy •Low maintenance due to one moving part
  • 7. 200 KW MICROTURBINE AND HEAT EXCHANGER •Microturbine started up in January 2012 •Heat exchanger was added in December 2013
  • 8. CO2 REMOVAL SYSTEM •Required to make digester gas suitable for vehicle fuel •Concentrates methane from 60% to 90% by removing Carbon Dioxide and other gases
  • 9. CNG STORAGE AND FUELING STATION •100 gallons gasoline equivalent storage spheres •Includes further drying and compression of the gas before the entering the storage spheres •Fast-fill system
  • 10. CNG VEHICLE •Handles the same as a conventional vehicle •Uses the same engine with a few modifications •Can switch from gasoline to CNG on the move
  • 12. METHANE PRODUCED 0 20,000 40,000 60,000 80,000 100,000 120,000 140,000 160,000 180,000 200,000 CUB I C FEET / DAY Last 6 months daily average
  • 13. CNG PRODUCED AND USED 0 50 100 150 200 250 Gal l ons Last 6 months
  • 14. COST TO PRODUCE BIO-CNG Cost to produce Bio-CNG $0.88/gallon Current cost of Gasoline $3.15/gallon On vehicles that use the roads the City pays $0.247/gallon in road tax. Savings is $2.02/gallon Exploring options to add more CNG vehicles to fleet.
  • 15. THANK YOU! Joe Zakovec zakovecj@ci.janesville.wi.us