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1	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
Sluice	
  Gate	
  Installation	
  Guide	
  
Watch	
  Technologies	
  
4330	
  Fish	
  Hatchery	
  Rd.	
  Grants	
  Pass,	
  Oregon	
  97527	
  	
  
541-­‐472-­‐8095	
  	
  Jack@watchtechnologies.com	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
2	
  
	
  
Introduction	
  
The	
  following	
  Installation	
  Guide	
  is	
  designed	
  to	
  provide	
  Watch	
  Technologies’	
  
customers	
  with	
  sufficient	
  information	
  to	
  successfully	
  install	
  our	
  gates	
  as	
  designed.	
  
Typically,	
  our	
  customers	
  were	
  provided	
  both	
  Shop	
  Drawings	
  and	
  a	
  3-­‐D	
  CAD	
  model	
  
of	
  their	
  gates	
  prior	
  to	
  manufacture	
  for	
  both	
  review	
  and	
  authorization	
  to	
  
manufacture.	
  	
  If	
  that	
  was	
  not	
  the	
  case	
  please	
  contact	
  our	
  office	
  and	
  secure	
  these	
  
documents.	
  These	
  documents	
  alone,	
  however,	
  may	
  not	
  provide	
  the	
  all	
  the	
  
guidance	
  everyone	
  may	
  require	
  to	
  place	
  their	
  gates	
  into	
  position	
  and	
  secure	
  them	
  
for	
  the	
  long-­‐term.	
  This	
  Guide	
  will	
  clearly	
  define	
  how	
  Watch	
  Technologies’	
  staff	
  
would	
  install	
  our	
  gates.	
  If	
  there	
  are	
  situations	
  that	
  are	
  not	
  covered	
  by	
  this	
  Guide	
  
or	
  questions	
  of	
  any	
  sort	
  that	
  come	
  up	
  during	
  the	
  course	
  of	
  an	
  installation	
  do	
  not	
  
hesitate	
  to	
  call,	
  email,	
  or	
  write	
  for	
  clarification.	
  Watch	
  Technologies	
  is	
  committed	
  
to	
  assisting	
  installation	
  in	
  every	
  way	
  possible	
  so	
  that	
  our	
  customers	
  get	
  the	
  best	
  
use	
  out	
  of	
  our	
  gates.	
  Properly	
  installing	
  a	
  gate	
  is	
  critical	
  to	
  immediate	
  and	
  long-­‐
term	
  performance.	
  
The	
  Gate	
  
Regardless	
  of	
  size	
  or	
  style,	
  all	
  Watch	
  Technologies	
  gates	
  share	
  some	
  features	
  in	
  
common	
  although	
  every	
  gate	
  will	
  not	
  have	
  every	
  feature.	
  For	
  example,	
  some	
  
gates	
  will	
  have	
  multiple	
  threaded	
  stems	
  instead	
  of	
  a	
  single	
  stem,	
  pedestals	
  rather	
  
than	
  frame	
  mounted	
  actuators,	
  handwheels	
  or	
  electronic	
  actuators,	
  differently	
  
placed	
  seals,	
  and	
  so	
  forth.	
  	
  All	
  gates,	
  however,	
  mount	
  to	
  or	
  in	
  some	
  kind	
  of	
  
structure,	
  have	
  a	
  frame,	
  blade,	
  blade	
  guides,	
  stem(s)	
  or	
  pneumatic	
  ram,	
  and	
  
actuation	
  of	
  some	
  type.	
  If,	
  after	
  removing	
  a	
  gate	
  from	
  the	
  pallet	
  it	
  was	
  shipped	
  
on,	
  there	
  are	
  questions	
  regarding	
  the	
  gate	
  or	
  components	
  associated	
  with	
  the	
  
gate	
  please	
  contact	
  Watch	
  Technologies	
  before	
  attempting	
  an	
  installation.	
  	
  
Watch	
  Technologies	
  assumes	
  our	
  customers	
  have	
  some	
  familiarity	
  with	
  the	
  
purpose	
  and	
  setting	
  for	
  each	
  gate.	
  	
  This	
  is	
  important	
  for	
  proper	
  installation	
  
planning.	
  Please	
  contact	
  Watch	
  Technologies	
  prior	
  to	
  planning	
  an	
  installation	
  if	
  
there	
  are	
  any	
  questions	
  regarding	
  these	
  matters	
  or	
  the	
  materials	
  required	
  to	
  
properly	
  install	
  a	
  gate.	
  Most	
  gates	
  are	
  not	
  installed	
  in	
  convenient	
  locations	
  so	
  
advance	
  planning	
  is	
  important	
  to	
  assure	
  an	
  efficient	
  process.	
  
 
3	
  
	
  
Typical	
  Gate	
  
Figure	
  1	
  below	
  and	
  right	
  is	
  a	
  typical	
  flush	
  mounted	
  Handwheel	
  actuated	
  gate.	
  It	
  is	
  
meant	
  to	
  be	
  installed	
  on	
  a	
  concrete	
  or	
  similarly	
  hard	
  flat	
  surface	
  covering	
  an	
  
opening	
  through	
  which	
  water	
  will	
  flow	
  and	
  be	
  controlled	
  manually	
  using	
  the	
  
Handwheel.	
  A	
  Bill	
  of	
  Materials,	
  also	
  called	
  a	
  Cut	
  List,	
  located	
  top	
  right	
  in	
  the	
  
drawing	
  details	
  the	
  components	
  and	
  measurements	
  of	
  this	
  gate.	
  Watch	
  
Technologies	
  will	
  
use	
  a	
  drawing	
  like	
  
this	
  one	
  to	
  
manufacture	
  a	
  
gate.	
  Note	
  the	
  
holes	
  marked	
  on	
  
the	
  lower	
  right	
  
portion	
  of	
  the	
  
frame	
  and	
  the	
  
measurements	
  
indicating	
  their	
  
spacing;	
  these	
  are	
  
the	
  holes	
  used	
  for	
  
mounting	
  this	
  
gate	
  to	
  a	
  surface.	
  
Unless	
  otherwise	
  
noted,	
  these	
  holes	
  
are	
  always	
  5/8”	
  
and	
  sized	
  to	
  allow	
  
for1/2”	
  threaded	
  
rod	
  or	
  Wedge-­‐
Anchors	
  typically	
  
recommended	
  for	
  
mounting.	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  Figure	
  1.	
  Typical	
  Flush	
  Mount	
  Manually	
  Actuated	
  Gate	
  
	
  
 
4	
  
	
  
Installing	
  a	
  Gate	
  
1.	
  	
  Position	
  the	
  Gate	
  
The	
  first	
  step	
  in	
  installing	
  a	
  gate	
  is	
  to	
  
pre-­‐position	
  the	
  gate	
  where	
  it	
  will	
  be	
  
mounted	
  to	
  mark	
  two	
  (2)	
  holes	
  for	
  
anchors.	
  If	
  pre-­‐positioning	
  the	
  gate	
  is	
  
not	
  possible,	
  carefully	
  measure	
  and	
  
mark	
  the	
  mounting	
  surface	
  for	
  two	
  
holes,	
  one	
  on	
  each	
  side	
  of	
  the	
  gate	
  
frame	
  that	
  will	
  match	
  two	
  holes	
  in	
  the	
  
frame	
  so	
  the	
  gate	
  can	
  be	
  temporarily	
  
mounted	
  to	
  mark	
  and	
  drill	
  the	
  
remaining	
  mounting	
  holes.	
  Gate	
  frame	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  Figure	
  2.	
  	
  Pre-­‐Position	
  Gate	
  	
  	
  
holes	
  are	
  sized	
  to	
  allow	
  Wedge	
  Anchors	
  to	
  pass	
  through	
  the	
  frame	
  to	
  the	
  
mounting	
  surface.	
  Drill	
  all	
  holes	
  4”-­‐6”	
  into	
  mounting	
  surface.	
  
	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
2.	
  	
  Place	
  Anchors	
  
If	
  threaded	
  rod	
  is	
  to	
  be	
  used	
  for	
  anchors,	
  
remove	
  gate	
  to	
  allow	
  placement	
  of	
  
anchors	
  and	
  install	
  	
  ½”	
  Stainless	
  Steel	
  
threaded	
  rods	
  cut	
  to	
  appropriate	
  length	
  
in	
  each	
  hole	
  using	
  a	
  two-­‐part	
  epoxy	
  glue	
  
to	
  secure	
  the	
  rods	
  in	
  the	
  concrete.	
  Allow	
  
12	
  hours	
  to	
  set.	
  Anchors	
  of	
  any	
  type	
  must	
  
be	
  sufficiently	
  long	
  to	
  account	
  for	
  a	
  grout	
  
seal,	
  see	
  #5	
  below.	
  Fill	
  all	
  mounting	
  holes	
  
with	
  anchors.	
  If	
  Wedge	
  anchors	
  are	
  used	
  
the	
  gate	
  should	
  not	
  be	
  removed	
  from	
  
positing	
  anchors.	
  Place	
  all	
  anchors	
  into	
  
holes	
  through	
  the	
  gate	
  frame	
  tapping	
  
them	
  into	
  place	
  taking	
  care	
  not	
  to	
  damage	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  Figure	
  3.	
  	
  Anchors	
  	
  	
  	
  	
  	
  
 
5	
  
	
  
anchor	
  threads.	
  	
  Install	
  and	
  tighten	
  a	
  Jam	
  nuts	
  on	
  each	
  Wedge	
  anchor	
  to	
  tighten	
  
and	
  lock	
  Wedge	
  Anchor	
  into	
  place.	
  Remove	
  Jamb	
  nut	
  and	
  gate	
  after	
  all	
  Wedge	
  
anchors	
  are	
  secure.	
  	
  
	
  
3.	
  Jam	
  Nuts	
  
With	
  the	
  gate	
  removed	
  install	
  
Thrust	
  nuts	
  on	
  every	
  anchor.	
  	
  
Thrust	
  nuts	
  are	
  meant	
  to	
  provide	
  
an	
  adjustable	
  surface	
  against	
  
which	
  the	
  gate	
  will	
  rest	
  once	
  it	
  is	
  
plumb.	
  Adjust	
  the	
  nuts	
  at	
  each	
  
corner	
  of	
  the	
  gate	
  so	
  the	
  gate	
  is	
  
plumb	
  leaving	
  a	
  minimum	
  ½	
  inch	
  
space	
  between	
  mounting	
  surface	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  Figure	
  3.	
  Jam	
  Nuts	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
and	
  gate	
  and	
  then	
  bring	
  the	
  remaining	
  nuts	
  up	
  snug	
  to	
  the	
  back	
  of	
  the	
  gate.	
  Re-­‐
check	
  for	
  plumb.	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
4.	
  Secure	
  the	
  Gate	
  
Place	
  Jam	
  nuts	
  on	
  each	
  anchor	
  
and	
  hand	
  tighten	
  to	
  secure	
  the	
  
gate.	
  Re-­‐check	
  plumb	
  then	
  
firmly	
  tighten	
  Jam	
  nuts	
  to	
  
permanently	
  secure	
  the	
  gate.	
  
5.	
  Install	
  Grout	
  
Mix	
  a	
  non-­‐shrinking	
  grout	
  and	
  
fill	
  the	
  space	
  between	
  the	
  
mounting	
  surface	
  and	
  back	
  of	
  	
  	
  
the	
  gate	
  and	
  all	
  gate	
  surfaces	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
that	
  make	
  a	
  seal,	
  for	
  example	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  Figure	
  4.	
  Secure	
  Gate	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
an	
  upper	
  wiper	
  seal	
  across	
  the	
  top	
  of	
  the	
  opening	
  as	
  shown	
  in	
  Figure	
  5.	
  It	
  may	
  be	
  
 
6	
  
	
  
necessary	
  to	
  place	
  a	
  removable	
  form	
  around	
  the	
  grout	
  locations	
  to	
  hold	
  the	
  grout	
  
in	
  place	
  until	
  dry.	
  Make	
  sure	
  there	
  are	
  no	
  voids	
  in	
  the	
  grout.	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
Figure	
  5.	
  Upper	
  Seal	
  Grout	
  Location	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
 
7	
  
	
  
Figure	
  6.	
  Exploded	
  Typical	
  with	
  Pedestal	
  
 
8	
  
	
  
Figure	
  7.	
  Exploded	
  Manual	
  Actuation	
  
 
9	
  
	
  
Figure	
  8.	
  Exploded	
  Automated	
  Actuation	
  

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Sluice Gate Installation Guide - Watch Technologies

  • 1.   1                           Sluice  Gate  Installation  Guide   Watch  Technologies   4330  Fish  Hatchery  Rd.  Grants  Pass,  Oregon  97527     541-­‐472-­‐8095    Jack@watchtechnologies.com                                                                                                                  
  • 2.   2     Introduction   The  following  Installation  Guide  is  designed  to  provide  Watch  Technologies’   customers  with  sufficient  information  to  successfully  install  our  gates  as  designed.   Typically,  our  customers  were  provided  both  Shop  Drawings  and  a  3-­‐D  CAD  model   of  their  gates  prior  to  manufacture  for  both  review  and  authorization  to   manufacture.    If  that  was  not  the  case  please  contact  our  office  and  secure  these   documents.  These  documents  alone,  however,  may  not  provide  the  all  the   guidance  everyone  may  require  to  place  their  gates  into  position  and  secure  them   for  the  long-­‐term.  This  Guide  will  clearly  define  how  Watch  Technologies’  staff   would  install  our  gates.  If  there  are  situations  that  are  not  covered  by  this  Guide   or  questions  of  any  sort  that  come  up  during  the  course  of  an  installation  do  not   hesitate  to  call,  email,  or  write  for  clarification.  Watch  Technologies  is  committed   to  assisting  installation  in  every  way  possible  so  that  our  customers  get  the  best   use  out  of  our  gates.  Properly  installing  a  gate  is  critical  to  immediate  and  long-­‐ term  performance.   The  Gate   Regardless  of  size  or  style,  all  Watch  Technologies  gates  share  some  features  in   common  although  every  gate  will  not  have  every  feature.  For  example,  some   gates  will  have  multiple  threaded  stems  instead  of  a  single  stem,  pedestals  rather   than  frame  mounted  actuators,  handwheels  or  electronic  actuators,  differently   placed  seals,  and  so  forth.    All  gates,  however,  mount  to  or  in  some  kind  of   structure,  have  a  frame,  blade,  blade  guides,  stem(s)  or  pneumatic  ram,  and   actuation  of  some  type.  If,  after  removing  a  gate  from  the  pallet  it  was  shipped   on,  there  are  questions  regarding  the  gate  or  components  associated  with  the   gate  please  contact  Watch  Technologies  before  attempting  an  installation.     Watch  Technologies  assumes  our  customers  have  some  familiarity  with  the   purpose  and  setting  for  each  gate.    This  is  important  for  proper  installation   planning.  Please  contact  Watch  Technologies  prior  to  planning  an  installation  if   there  are  any  questions  regarding  these  matters  or  the  materials  required  to   properly  install  a  gate.  Most  gates  are  not  installed  in  convenient  locations  so   advance  planning  is  important  to  assure  an  efficient  process.  
  • 3.   3     Typical  Gate   Figure  1  below  and  right  is  a  typical  flush  mounted  Handwheel  actuated  gate.  It  is   meant  to  be  installed  on  a  concrete  or  similarly  hard  flat  surface  covering  an   opening  through  which  water  will  flow  and  be  controlled  manually  using  the   Handwheel.  A  Bill  of  Materials,  also  called  a  Cut  List,  located  top  right  in  the   drawing  details  the  components  and  measurements  of  this  gate.  Watch   Technologies  will   use  a  drawing  like   this  one  to   manufacture  a   gate.  Note  the   holes  marked  on   the  lower  right   portion  of  the   frame  and  the   measurements   indicating  their   spacing;  these  are   the  holes  used  for   mounting  this   gate  to  a  surface.   Unless  otherwise   noted,  these  holes   are  always  5/8”   and  sized  to  allow   for1/2”  threaded   rod  or  Wedge-­‐ Anchors  typically   recommended  for   mounting.                                                                                        Figure  1.  Typical  Flush  Mount  Manually  Actuated  Gate    
  • 4.   4     Installing  a  Gate   1.    Position  the  Gate   The  first  step  in  installing  a  gate  is  to   pre-­‐position  the  gate  where  it  will  be   mounted  to  mark  two  (2)  holes  for   anchors.  If  pre-­‐positioning  the  gate  is   not  possible,  carefully  measure  and   mark  the  mounting  surface  for  two   holes,  one  on  each  side  of  the  gate   frame  that  will  match  two  holes  in  the   frame  so  the  gate  can  be  temporarily   mounted  to  mark  and  drill  the   remaining  mounting  holes.  Gate  frame                                                    Figure  2.    Pre-­‐Position  Gate       holes  are  sized  to  allow  Wedge  Anchors  to  pass  through  the  frame  to  the   mounting  surface.  Drill  all  holes  4”-­‐6”  into  mounting  surface.                                                                                                                                                                                                                                         2.    Place  Anchors   If  threaded  rod  is  to  be  used  for  anchors,   remove  gate  to  allow  placement  of   anchors  and  install    ½”  Stainless  Steel   threaded  rods  cut  to  appropriate  length   in  each  hole  using  a  two-­‐part  epoxy  glue   to  secure  the  rods  in  the  concrete.  Allow   12  hours  to  set.  Anchors  of  any  type  must   be  sufficiently  long  to  account  for  a  grout   seal,  see  #5  below.  Fill  all  mounting  holes   with  anchors.  If  Wedge  anchors  are  used   the  gate  should  not  be  removed  from   positing  anchors.  Place  all  anchors  into   holes  through  the  gate  frame  tapping   them  into  place  taking  care  not  to  damage                                                                      Figure  3.    Anchors            
  • 5.   5     anchor  threads.    Install  and  tighten  a  Jam  nuts  on  each  Wedge  anchor  to  tighten   and  lock  Wedge  Anchor  into  place.  Remove  Jamb  nut  and  gate  after  all  Wedge   anchors  are  secure.       3.  Jam  Nuts   With  the  gate  removed  install   Thrust  nuts  on  every  anchor.     Thrust  nuts  are  meant  to  provide   an  adjustable  surface  against   which  the  gate  will  rest  once  it  is   plumb.  Adjust  the  nuts  at  each   corner  of  the  gate  so  the  gate  is   plumb  leaving  a  minimum  ½  inch   space  between  mounting  surface                                                                      Figure  3.  Jam  Nuts                           and  gate  and  then  bring  the  remaining  nuts  up  snug  to  the  back  of  the  gate.  Re-­‐ check  for  plumb.                                                                                                                   4.  Secure  the  Gate   Place  Jam  nuts  on  each  anchor   and  hand  tighten  to  secure  the   gate.  Re-­‐check  plumb  then   firmly  tighten  Jam  nuts  to   permanently  secure  the  gate.   5.  Install  Grout   Mix  a  non-­‐shrinking  grout  and   fill  the  space  between  the   mounting  surface  and  back  of       the  gate  and  all  gate  surfaces                                                                           that  make  a  seal,  for  example                                                                              Figure  4.  Secure  Gate                             an  upper  wiper  seal  across  the  top  of  the  opening  as  shown  in  Figure  5.  It  may  be  
  • 6.   6     necessary  to  place  a  removable  form  around  the  grout  locations  to  hold  the  grout   in  place  until  dry.  Make  sure  there  are  no  voids  in  the  grout.                                                                                                                                               Figure  5.  Upper  Seal  Grout  Location                      
  • 7.   7     Figure  6.  Exploded  Typical  with  Pedestal  
  • 8.   8     Figure  7.  Exploded  Manual  Actuation  
  • 9.   9     Figure  8.  Exploded  Automated  Actuation