Manage Multiple Production Units and lines.
Complete system to generate all barcode stickers, MRP.
Critical part verification system,
Rework Data can be maintained.
2. Contents
Product Overview
Background
Who is audience?
What are the characteristics?
Product’s features
Hardware requirements and Costing
Software costing
3. Product Overview
Helps in managing productions from multiple lines or manufacturing units.
A complete solution for production to dispatch process.
All barcodes and MRP stickers for products and parts can be generates
and scanned.
Line wise production report can be viewed.
Rework history of products can be maintained.
Critical parts can be linked with products and verified.
Production to dispatch will be done as per the plan.
The Fabriquerhike solution is an alternate of expensive ERP solutions for large
manufacturing industries who are manufacturing from multiple
manufacturing units or production lines for multiple companies.
It has several benefits to the manufacturing industries.
4. Fabriquerhike Solution
Solution Model 1 Solution Model 2
Manufacture
Stage 1 for L2
Critical Parts
Scanned
Barcode
generation for
Products, Carton,
MRP, Critical Parts
Stage 2 for L2
Product & Carton
Scanned
Stage 3 for all lines
Dispatch Process
Plant A Plant B Plant N
L1 L2 L3
C1 C2 C3
P1 P2 P3
M1 M2 M3
CP1 CP2 CP3
Rework Data for
Plant A
Local server for
Plant A
Company
Manuf. 1 Manuf. 2 Manuf. N
Plant A Plant B
L1 L2
P1 P2 P3
M1 M2 M3
CP1 CP2 CP3
Rework Data for
Plant B
Local Server for
Plant B
Server for all
Manufactures
Stage 1 for L1
Critical Parts
Scanned
Barcode
generation for
Products, Carton,
MRP, Critical Parts
Stage 2 for L1
Product & Carton
Scanned
Dispatch Process
for Plant B
Server for all
Plants
L for Line, C for Company, P for Product,
M for Model, CP for Critical Part
5. Background
A company or manufacture may have multiple products like Refrigerator, AC,
RO etc. required their manufacturing details and rework history if any. Using
manual error prone system for the production data.
A company or manufacture may have many production lines at different
locations to manufacture their products but not a uniform system to manage
whole productions.
Need for real time production, critical part verification, reworks history details.
To maintain the centralized database for all productions.
Need to single solution for multiple company products and their models.
Need to linking critical parts to the products for verification and customer
support.
Remove the duplicate, wrong model dispatch process for multiple companies.
Remove error prone manual process to generate barcodes for all kind of
stickers.
Rework data history for products required to maintain the quality work
production process.
6. Who is audience?
Solution Model 1 for the manufacture who is manufacturing for
multiple companies products.
Solution Model 2 for the companies who get manufactured their
products from multiple manufactures.
7. What are the characteristics?
Central production system for all manufacturing to dispatch process.
Production data can be viewed in real time.
No internet required for the productions only local network is required so it
will be lead to non breakable production process.
All kind of stickers can be generated from the systems.
Design and sequence of scanning of parts can be set for products.
Multiples rework history of products can be maintained.
Critical parts and products can be verified later for customer supports and
can be linked with customer relationship solutions.
Production to dispatch will be done as per the plan without any error in
the system.
8. Product’s Features
Plant and line wise production reports in real time.
Auto generation for all barcodes stickers as per product model and
production plan.
Linking of critical parts with products and verification.
Dispatch of products as per the stuffing document.
Multiple manufacture or company, plants and lines can be managed
their production for multiple products.
Web based software solutions not required installation on each
computer to access.
9. Hardware Requirements
Solution Model 1
1. Central Server for all plants data configurations:
Industrial computer with windows 7 and Sql server
2008 standard edition, dedicated public IP,
Internet connection, UPS.
2. Local server computer for each plant config…:
Windows 7, sql server express edition, static IP,
networking, Internet, UPS
3. Barcode Generation unit for each plant:
Computer, UPS, networking, zebra barcode printer,
windows 7
4. Critical Part scanning stage per line config…:
Computer, UPS, networking, handheld barcode
scanner, windows 7
5. Product scanning stage per line config…:One
handheld barcode scanner with the network
computer.
6. Rework data maintaining stage (Optional) per
plant config: Computer, windows 7, networking,
UPS
7. Dispatch stage per plant config…: Computer,
windows 7, networking, Honeywell or motorola
mobile computer barcode scanner.
Solution Model 2
1. Central Server for all manufactures data
configurations: Industrial computer with windows 7
and Sql server 2008 standard edition, dedicated
public IP, Internet connection, UPS.
2. Local server computer for each plant config…:
Windows 7, sql server express edition, static IP,
networking, Internet, UPS
3. Barcode Generation unit for each plant: Computer,
UPS, networking, zebra barcode printer, windows 7
4. Critical Part scanning stage per line config…:
Computer, UPS, networking, handheld barcode
scanner, windows 7
5. Product scanning stage per line config…:One
handheld barcode scanner with the network
computer.
6. Rework data maintaining stage (Optional) per plant
config: Computer, windows 7, networking, UPS
7. Dispatch stage per line config…: Computer, windows
7, networking, Honeywell or motorola mobile
computer barcode scanner.
10. Hardware Costing for both solutions models
Stages
Computer(CPU,
Screen, keyboard,
mouse) Approx
UPS(Approx)
Windows 7
(Approx)
Sql server
2008
edition
Dedicated
Public IP
Zebra
Barcode
printer
Handheld
Scanner
Mobile
Computer
barcode
scanner
Netoworking
1 70000 4000 7000 60000 3500 2000
2 20000 2000 7000 2000
3 20000 2000 7000 70000 2000
4 20000 2000 7000 3500 2000
5 20000 2000 7000 3500 2000
6 20000 2000 7000 2000
7 20000 2000 7000 40000 2000
Total 190000 16000 49000 60000 3500 70000 7000 40000 14000
Per Line Costing INR 69,000
Per plant costing INR 234,000
Central server costing INR 146,500
Total Costing INR 449,500
11. Software Costing for both solution models
S.No Software Costing Serivices Type Costing
1 Software as a Service/Line/Year Yearly 36000
2 Company/Product to customized Model Master One Time 10000
3 Company/Product & Carton/Type to design variable barcode sticker One Time 10000
4 Company/Product/Critical Parts variable barcode sticker designing One Time 5000
5 Company/Product/MRP variable sticker designing One Time 10000
Waltrump Technology will be provided only software services.