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Smart Factory
Platform
for Industry 4.0
About us We develop applications which
change manufacturing management processes.
We focus on configuration and manufacturing of your products.
Productoo engine uses modern web based (HTML5) technology
which is easy to use and fast to implement.
Factory of Future
Smart / Industry 4.0
We want to change the Repetitive Manufacturing
process so it is simple and easy to manage with
Touch technology.
Running
on 5
continents
You can find Productoo
implemented globally
from Mexico to Japan.
75 %
Automotive
Automotive & Repetitive
manufacturing layout
25 %
Made-to-Measure
Discrete manufacturing
5
Continents
17
Countries
68
Plants
Smart Factory, Factory of the Future, Industry 4.0
Basic principles
All information presented in this material is covered by copyright.
Paperless / Digital
Factory
MANUFACTURING – no paper, intuitive & easy-to-use
Go paperless and save money in the 21st century. Productoo helps you become
a leader in manufacturing. Digitally.
Smart Factory / Industry 4.0 Principles
The Smart factory concept increases the value and competitiveness of the plant.
To achieve that we move the process from old ones to new which are digital and flexible.
Mobility
Digitalization
Users operate
smarter and
faster
Digitalization
No paper, digital End of Line. If possible we cancel the
paperwork and connect the End Of Line with Planning
process. Online.
Focus on user
Less tables, more fun. The Productoo platform is oriented to
be operated by people intuitively and smartly.
Mobility
Works on any device, browser or mobile app. You can use
any device in the world and any web-browser to run
Productoo.
Focus on Flexibility and Intuitivness
Example of this principle: Productoo highlights in Red
kanbans which are in delay or need attention. The main
purpose of the Production Planner is to have zero items in
Red. Processes which used to last hours are now done in a
matter of minutes.
Standard Features in Every Module
Current Productoo Smart Factory Modules
Productoo Smart Factory Suite
All information presented in this material is covered by copyright.
Productoo Smart Factory Suite Applications
Mobile
Plant Maintenance
Preventive Maintenance &
Emergency Repair checklists,
maintenance history, scheduling
and notifications. Managed in
desktop or mobile device
browsers. Mobile App available.
Digital production declaration
End of Line
Production Declaration
Management at the End
of the Line.
Digital planning
Upstream Lines
Upstream (i.e. semi-finished
goods) drill down.
Digital planning
Shopfloor Assembly
Drag & Drop assembly line
management.
Management
Cockpit
You can manage the
manufacturing flow from one
single screen.
Digital
Balancing
By Drag & Drop optimize your
production lines, cycle times and
change overs.
Productoo Industry 4.0 / PM Modules
Electronic
Kanban
All the operations with kanban are
made digital.
Digital
Production Line
With touchscreen at the production
line, you can operate the queue
and declare.
Upstream
Drill-down
You can drill-down in the BOM of
the Assembly product.
API
Standardized API
We can plug any other application
and use it immediately.
Digital
Packaging Indication
You can see to what packaging
you have to insert your product.
3D visualisation
Industry 3D
You can see your plant visualised
and operated as a 3D game
visualisation.
Electronic
Sequencer
Digitalized way of how to manage
your production sequence.
Manufacturing floor
MES Connector
Productoo is connected to MES
system and operates with the real
manufacturing data.
Modularity of the system is enormous. As the system is based on modules and their communication we can easily add another module to the running system.
Barcode
Barcode Reader
You can scan the QR code or the
standard barcode.
No Coding
Customization
All the parameters and languages
are easy to set by your local
key user. User management
based on roles.
SAP
ERP Connector
The initial data can be uploaded
from SAP system.
PM
Plant Maintanance
Maintenance done by using tablets
and very intuitive.
Mobile Phone
Mobile App
For all 3 main platforms you can
download and operate productoo
from your cell phone.
ERP connections
We connect to several ERP systems. We focus on the biggest ones.
All with 2-way synchronization and error checking
Global Every Productoo
solution is designed
with Global deployment
in mind
Plant
maintenance
by Productoo
Put PM
Technicians
online
Plant Maintenance in SAP / Productoo
Productoo Engine loads SAP data, processes it, and sends it back to SAP.
Productoo
Touch Screen
Cockpit
One of the possible visualisation modes for
broken down Equipment.
Industry 3D Alert Monitor
SAP
Synchronization
Oriented to Users (PM
Technicians) and their needs.
Preventive maintenance
plans (SAP synchronized).
Spare parts needed for
repairs and their stock
availability.
E Work instructions for repair.
Everything
in one place
Oriented to Users (PM
Technicians) and their needs.
Immediate recognition of the
equipment.
Icons large enough for tired
and dirty fingers
Know who is competent to
perform maintenance, and
assign the job
Dynamic PM
Notifications
• Customize Notifications
based on your factory
template and user needs
• Touch finger operation
• 2-way synchronization
between Productoo
Platform and SAP
Create notification pop-up
window
Equipment detail
Ideal for Plant maintenance
technicians when walking the
shop floor.
SAP identification
Tabs. Large enough for fingers.
Visual identification (equipment)
Options for Equipment
Operations
Employee detail
Every Productoo Plant
Maintenance User
(PM Technician) can see
instantly:
• What he can repair
• What he should repair
• His service history
• Documentation
• His training schedule
Maintenance plan & history
Training schedule & history
Calendar
User-friendly calendar view for
the planned maintenance of
the equipment or training of
the PM Technician.
• 2-way synchronization with
Productoo Platform and SAP
Maintenance plan & history
in calendar view
Polyvalence matrix for the
PM Equipment
Customization via the Productoo Admin Console
Configure user roles and applications permissions just like the SPRO tool
You can control
all settings for
Users and
Productoo
Application
Modules using
the Admin
Console.
Example of user
roles
PM Reporting
Powerful reporting features
to get you the information
you need the way you
want to see it.
View data as tables or
charts.
Export data to XLS, Google
Sheets, or PDF formats.
Drag and Drop your
Dimensions and Measures
Drill down using filters
Drill down using filters
PM on Tablets
and Smartphones
Plant Maintenance
Intuitively / Touch
PRODUCTOO
Industry 4.0 apps for automotive.
PM Mobile Application
• for PM technicians and factory staff
• get maintenance notifications from
anywhere
• works on Android, iOS, and
Windows operating systems
* In case the use of Mobile applications is
restricted by IT Department policy, a responsive
web version is available using the mobile device’s
browser which adapts to the screen
size of the display
Icons set according to user
position / authorization
Search Whisperer uses full
text search (similar search is
used in search engines like
Google).
Barcode
Scanners
in PM
Use Productoo with
Barcode scanners to be
faster and more
efficient within PM
Barcode
scanners
You can scan these
objects with Productoo
Situations within Plant Maintenance when
Barcode Scanning helps:
1) Equipment Identification
2) Spare Part Consumption
3) Technician / Operator Login
4) Spare Part Identification
Barcode readers for Plant Maintenance Process
There are 5 main types of Barcode readers which can be
used by PM Technicians / Operatiors (Product lists attached
in PDF):
1: Fixed barcode scanner connected to already existing PC in
the shopfloor. (cable connection)
2: Mobile scanner connected to already existing PC in the
shopfloor. (wireless connection)
3: Tablet scanner
4: Smartphone scanner.
5: A scanner with internal memory which is not so
dependent on the Wi-Fi connection as it sends the data to
the Productoo/SAP database only when it is connected to
Wi-Fi (you can work with it w/o being connected to internet).
Symbol	DS6878-SR ZEBRA	DS4308
More Enhanced Barcode readers
These barcode readers are Not only for Barcode scanning,
but also for running Productoo PM Application at the same
time.
The ET50/55 has Wi-Fi and also LTE support
TC51	and	TC56	Touch Computer
ET50/55	Enterprise Tablet
Virtual PM
Factory
Productoo Plant
Maintenance is equiped
by Virtual Plant
Software
Our vision To manage factory as easy as possible. It took us one year to think about and design
the 3D software in order to visualize and manage factory by your finger on screen as a real-life play.
„Why didn’t
someone come
with this before?“
3D cockpit
After usage of the eFactory cockpit you will consider
to pose a question, why you had to wait so long
for this kind of factory management.
Your factory real-life
visualisation
SAP CMMS Software Productoo 2018 | Smart Factory
Mobile PM
App
Use our iOS / Android Plant Maintenance App to make your PM
Technicians and PM Managers online anywhere..
24/7 Worldwide support
+ Product maintenance
+ System Development
We established a Spin off with VŠB/IT4I for:
The best IT technical people in Czech Republic working
for our Customers at competitive prices.
Powered by Productoo & VŠB
24/7 Support and maintenance
We know how to run 24/7 worldwide support.
• We have people for 2nd an 3rd level support.
• We have native English speakers.
• We have senior and junior people in order to have strong
support and competitive prices as well.
People on our team contribute to
the largest and most difficult IT
projects in Europe.
Month 1
Definition and
signature. Both sides can
define the Blueprints.
Typical Project Timeline
We understand that the solution must be delivered in reasonable time to be effective and start saving
money for the investor.
Month 2
Developing
phase. Implementing the
Customer requirements.
Month 3
Beta-Testing
phase. Testing and
validation of the concept.
Month 4
Testing within the real
environment. Executing
tests with real data
and users.
Month 5
Go Live
& Maintenance. Support
the users and the
production environment.
Month 6+
Maintenance. Support
and possible system
enhancement.
2018 review 2-4 months of great achievements
Company, Team, References, Global Implementations
Quick Summary of Productoo
All information presented in this material is covered by copyright.
More heads, more knowledge, more experience, more fun.
That is why we work in teams.
Core Team
Glenn Weidner
global projects
Glenn focuses on matching client needs
with Productoo services. He is experienced
in working globally with private and
government organizations. Customer
satisfaction is his main motivator.
Lucie Ryglová
project
When we get the job, it must be done in
time and on budget. With a perfect
overview of all activities, she organizes
the whole team and brings order into the
everyday chaos.
Luděk Cigánek
CTO
Luděk is responsible for the software
architecture, its evolution and overall
direction. He is focused on consistency
between functionality and
user experience.
Lukáš Melena
programmer
Lukáš is an experienced programmer and
software engineer. He is the guarantee of
the application source code quality, still
trying to make the app more efficient.
References
Productoo helps 100+ companies to meet and exceed Smart Factory / Industry 4.0 standards
Headquarters
Nad Zámkem 1072
674 01 Třebíč
Offices
CZ Rostovská, Praha
SK Mestská, Bratislava
www.web4industry.com
www.productoo.com
Your contact
Glenn Weidner
weidner@productoo.com
Contact Us
We are ready to meet in your
company or at our offices in
Praha, Třebíč or Bratislava.

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SAP CMMS Software Productoo 2018 | Smart Factory

  • 2. About us We develop applications which change manufacturing management processes. We focus on configuration and manufacturing of your products. Productoo engine uses modern web based (HTML5) technology which is easy to use and fast to implement. Factory of Future Smart / Industry 4.0 We want to change the Repetitive Manufacturing process so it is simple and easy to manage with Touch technology.
  • 3. Running on 5 continents You can find Productoo implemented globally from Mexico to Japan. 75 % Automotive Automotive & Repetitive manufacturing layout 25 % Made-to-Measure Discrete manufacturing 5 Continents 17 Countries 68 Plants
  • 4. Smart Factory, Factory of the Future, Industry 4.0 Basic principles All information presented in this material is covered by copyright.
  • 5. Paperless / Digital Factory MANUFACTURING – no paper, intuitive & easy-to-use Go paperless and save money in the 21st century. Productoo helps you become a leader in manufacturing. Digitally.
  • 6. Smart Factory / Industry 4.0 Principles The Smart factory concept increases the value and competitiveness of the plant. To achieve that we move the process from old ones to new which are digital and flexible. Mobility Digitalization Users operate smarter and faster Digitalization No paper, digital End of Line. If possible we cancel the paperwork and connect the End Of Line with Planning process. Online. Focus on user Less tables, more fun. The Productoo platform is oriented to be operated by people intuitively and smartly. Mobility Works on any device, browser or mobile app. You can use any device in the world and any web-browser to run Productoo. Focus on Flexibility and Intuitivness Example of this principle: Productoo highlights in Red kanbans which are in delay or need attention. The main purpose of the Production Planner is to have zero items in Red. Processes which used to last hours are now done in a matter of minutes.
  • 7. Standard Features in Every Module Current Productoo Smart Factory Modules Productoo Smart Factory Suite All information presented in this material is covered by copyright.
  • 8. Productoo Smart Factory Suite Applications Mobile Plant Maintenance Preventive Maintenance & Emergency Repair checklists, maintenance history, scheduling and notifications. Managed in desktop or mobile device browsers. Mobile App available. Digital production declaration End of Line Production Declaration Management at the End of the Line. Digital planning Upstream Lines Upstream (i.e. semi-finished goods) drill down. Digital planning Shopfloor Assembly Drag & Drop assembly line management.
  • 9. Management Cockpit You can manage the manufacturing flow from one single screen. Digital Balancing By Drag & Drop optimize your production lines, cycle times and change overs. Productoo Industry 4.0 / PM Modules Electronic Kanban All the operations with kanban are made digital. Digital Production Line With touchscreen at the production line, you can operate the queue and declare. Upstream Drill-down You can drill-down in the BOM of the Assembly product. API Standardized API We can plug any other application and use it immediately. Digital Packaging Indication You can see to what packaging you have to insert your product. 3D visualisation Industry 3D You can see your plant visualised and operated as a 3D game visualisation. Electronic Sequencer Digitalized way of how to manage your production sequence. Manufacturing floor MES Connector Productoo is connected to MES system and operates with the real manufacturing data. Modularity of the system is enormous. As the system is based on modules and their communication we can easily add another module to the running system. Barcode Barcode Reader You can scan the QR code or the standard barcode. No Coding Customization All the parameters and languages are easy to set by your local key user. User management based on roles. SAP ERP Connector The initial data can be uploaded from SAP system. PM Plant Maintanance Maintenance done by using tablets and very intuitive. Mobile Phone Mobile App For all 3 main platforms you can download and operate productoo from your cell phone.
  • 10. ERP connections We connect to several ERP systems. We focus on the biggest ones. All with 2-way synchronization and error checking
  • 11. Global Every Productoo solution is designed with Global deployment in mind
  • 13. Plant Maintenance in SAP / Productoo Productoo Engine loads SAP data, processes it, and sends it back to SAP. Productoo Touch Screen Cockpit One of the possible visualisation modes for broken down Equipment. Industry 3D Alert Monitor
  • 14. SAP Synchronization Oriented to Users (PM Technicians) and their needs. Preventive maintenance plans (SAP synchronized). Spare parts needed for repairs and their stock availability. E Work instructions for repair.
  • 15. Everything in one place Oriented to Users (PM Technicians) and their needs. Immediate recognition of the equipment. Icons large enough for tired and dirty fingers Know who is competent to perform maintenance, and assign the job
  • 16. Dynamic PM Notifications • Customize Notifications based on your factory template and user needs • Touch finger operation • 2-way synchronization between Productoo Platform and SAP Create notification pop-up window
  • 17. Equipment detail Ideal for Plant maintenance technicians when walking the shop floor. SAP identification Tabs. Large enough for fingers. Visual identification (equipment) Options for Equipment Operations
  • 18. Employee detail Every Productoo Plant Maintenance User (PM Technician) can see instantly: • What he can repair • What he should repair • His service history • Documentation • His training schedule Maintenance plan & history Training schedule & history
  • 19. Calendar User-friendly calendar view for the planned maintenance of the equipment or training of the PM Technician. • 2-way synchronization with Productoo Platform and SAP Maintenance plan & history in calendar view Polyvalence matrix for the PM Equipment
  • 20. Customization via the Productoo Admin Console Configure user roles and applications permissions just like the SPRO tool You can control all settings for Users and Productoo Application Modules using the Admin Console. Example of user roles
  • 21. PM Reporting Powerful reporting features to get you the information you need the way you want to see it. View data as tables or charts. Export data to XLS, Google Sheets, or PDF formats. Drag and Drop your Dimensions and Measures Drill down using filters Drill down using filters
  • 22. PM on Tablets and Smartphones Plant Maintenance Intuitively / Touch PRODUCTOO Industry 4.0 apps for automotive.
  • 23. PM Mobile Application • for PM technicians and factory staff • get maintenance notifications from anywhere • works on Android, iOS, and Windows operating systems * In case the use of Mobile applications is restricted by IT Department policy, a responsive web version is available using the mobile device’s browser which adapts to the screen size of the display Icons set according to user position / authorization Search Whisperer uses full text search (similar search is used in search engines like Google).
  • 24. Barcode Scanners in PM Use Productoo with Barcode scanners to be faster and more efficient within PM
  • 25. Barcode scanners You can scan these objects with Productoo Situations within Plant Maintenance when Barcode Scanning helps: 1) Equipment Identification 2) Spare Part Consumption 3) Technician / Operator Login 4) Spare Part Identification
  • 26. Barcode readers for Plant Maintenance Process There are 5 main types of Barcode readers which can be used by PM Technicians / Operatiors (Product lists attached in PDF): 1: Fixed barcode scanner connected to already existing PC in the shopfloor. (cable connection) 2: Mobile scanner connected to already existing PC in the shopfloor. (wireless connection) 3: Tablet scanner 4: Smartphone scanner. 5: A scanner with internal memory which is not so dependent on the Wi-Fi connection as it sends the data to the Productoo/SAP database only when it is connected to Wi-Fi (you can work with it w/o being connected to internet). Symbol DS6878-SR ZEBRA DS4308
  • 27. More Enhanced Barcode readers These barcode readers are Not only for Barcode scanning, but also for running Productoo PM Application at the same time. The ET50/55 has Wi-Fi and also LTE support TC51 and TC56 Touch Computer ET50/55 Enterprise Tablet
  • 28. Virtual PM Factory Productoo Plant Maintenance is equiped by Virtual Plant Software
  • 29. Our vision To manage factory as easy as possible. It took us one year to think about and design the 3D software in order to visualize and manage factory by your finger on screen as a real-life play.
  • 30. „Why didn’t someone come with this before?“ 3D cockpit After usage of the eFactory cockpit you will consider to pose a question, why you had to wait so long for this kind of factory management.
  • 33. Mobile PM App Use our iOS / Android Plant Maintenance App to make your PM Technicians and PM Managers online anywhere..
  • 34. 24/7 Worldwide support + Product maintenance + System Development We established a Spin off with VŠB/IT4I for: The best IT technical people in Czech Republic working for our Customers at competitive prices. Powered by Productoo & VŠB
  • 35. 24/7 Support and maintenance We know how to run 24/7 worldwide support. • We have people for 2nd an 3rd level support. • We have native English speakers. • We have senior and junior people in order to have strong support and competitive prices as well. People on our team contribute to the largest and most difficult IT projects in Europe.
  • 36. Month 1 Definition and signature. Both sides can define the Blueprints. Typical Project Timeline We understand that the solution must be delivered in reasonable time to be effective and start saving money for the investor. Month 2 Developing phase. Implementing the Customer requirements. Month 3 Beta-Testing phase. Testing and validation of the concept. Month 4 Testing within the real environment. Executing tests with real data and users. Month 5 Go Live & Maintenance. Support the users and the production environment. Month 6+ Maintenance. Support and possible system enhancement. 2018 review 2-4 months of great achievements
  • 37. Company, Team, References, Global Implementations Quick Summary of Productoo All information presented in this material is covered by copyright.
  • 38. More heads, more knowledge, more experience, more fun. That is why we work in teams. Core Team Glenn Weidner global projects Glenn focuses on matching client needs with Productoo services. He is experienced in working globally with private and government organizations. Customer satisfaction is his main motivator. Lucie Ryglová project When we get the job, it must be done in time and on budget. With a perfect overview of all activities, she organizes the whole team and brings order into the everyday chaos. Luděk Cigánek CTO Luděk is responsible for the software architecture, its evolution and overall direction. He is focused on consistency between functionality and user experience. Lukáš Melena programmer Lukáš is an experienced programmer and software engineer. He is the guarantee of the application source code quality, still trying to make the app more efficient.
  • 39. References Productoo helps 100+ companies to meet and exceed Smart Factory / Industry 4.0 standards
  • 40. Headquarters Nad Zámkem 1072 674 01 Třebíč Offices CZ Rostovská, Praha SK Mestská, Bratislava www.web4industry.com www.productoo.com Your contact Glenn Weidner weidner@productoo.com Contact Us We are ready to meet in your company or at our offices in Praha, Třebíč or Bratislava.