Vegam is an ‘Industry 4.0’ enabler, offering platforms and solutions to transform manufacturing plants into smart-connected factories. Man, Machine and transactions are all connected working in a harmony. Real time transactions brings in transparency and helps decision makers view complex data in simple visuals with actionable recommendations. Vegam 4iTM forms the central piece of Vegam Industry 4.0 solutions, offering modules & plugins to transform all aspects of manufacturing plant. Vegam ZingTM enables advanced visualization, KPI’s and 3D Real time overlay of information onto Factory Visuals. Vegam LabelTM offers complete labelling needs of the manufacturing plant, helping support compliance needs

1. Presentation to a
Prospective Customer,
Japan

2. Agenda
• Introducing an Industry 4.0 platform
• IT Landscape
• Interface with SAP ECC
• Customer Requirements
#1: Remote monitoring and diagnosis of Manufacturing during
night shift
#2: Hands-free reference of SOP for operators
#3: Electronic (paperless) training for GMP compliance
#4: Mobile applications for improving effectiveness in
manufacturing
#5: Real time data capture and analysis for improving predictive
and preventive maintenance
• Summary
• Questions & Answers

3. “Industry 4.0
Platform”
• Single User Interface for all functional
modules of the Manufacturing plant
• Scan-Pack module for handling material
movements
• Production module for handling recipe /
SOP / manufacturing
• Reporting module with real-time KPI-
dashboard for continuous improvement
• Integrates with control systems (OPC,
Sensors and IoT) & enterprise
software (ERP, PLM, Courier, Transport
and Shipping solutions)

4. IT Landscape
Disclaimer: Oracle, Windows, Windows Server, Hadoop, SAP, Flutura, OPC UA are Trademarks owned by their respective businesses. Herein we have used
them to indicate “Vegam 4i“ interface with these. Vegam 4i, Vegan Label, Vegam Zing, Vegam dStore are solutions offered by Vegam.co

5. - SAP ECC
Interface
Master data in SAP synced with Vegam 4i :
• Materials Master data (MRP Controller, Purchasing Group, PPE, Hazard
Info)
• Recipe BOM details
• GHS Label Information
Transactions Synced by Vegam 4i :
• Purchase Order details (Used for Purchase Order Calendar in Vegam)
• Process Order Details(Used for Staging and Manufacturing Calendar)
• Delivery Order Details (Used for Delivery Calendar)

6. Transactions Vegam Performs in SAP
• Material Movement (MIGO, Bin-2-Bin, Put Away (Raw Material & FG), 261
RM / FG Consumption, 101 for Booking stock FG, Post Goods issue)
Other Transactions:
• Process Order Final Completion, Time Ticket Update, Production data, Lot
Number in SAP and Extended in Vegam, Auto Batch Determination, For
JIT QC Update in SAP, Extract RM QC from SAP
- SAP ECC
Interface

7. Requirements
#1: Remote monitoring and diagnosis of Manufacturing
#2: Hands-free reference of SOP for operators
#3: Electronic (paperless) training for GMP compliance
#4: Mobile applications for improving effectiveness in
manufacturing

8. Remote Monitoring and Diagnostics of
Manufacturing during night shift
• On Mobile / Web Real Time
Dashboard
• Resource Utilization
• Machine Status
• Details of active Process Order &
Phase
• Downtime details
• Alerts on Exception
• On Premise Dashboards & LED
Displays
• Vegam Zing Live View

9. Hands-free reference of SOP for
operators• E-Recipe module
• SAP BOM To E-Recipe
• Real Time Recipe on
HandHeld/Mobile
• Real time quality inputs for
additions/modifications
• Multiple Recipe for the same IDH
• Integrated OPC / IoT/Sensors
• Interfaces Supported
• Mobile / Handheld with BarCode
• Touch Screen with Recipe
• LED Displays with Phase Instructions

10. Electronic (paperless) training for
GMP compliance
• Manufacturing to support
paper less operations
• Real time manufacturing
instructions
• Just in time Safety / Hazard /
PPE Instructions
• Just in time instructions for
Sampling
• Just in time instructions for
• Pre-Weight management
• Just in time Material Handling
Instructions

11. Mobile Device Application in Manufacturing
• End-2-End operations are
handled by Mobile Device
• Security Gate Functionality with
Camera on iPAD / Tab
• GR on a Tab/Mobile
• All integrated with BarCode or
RFID

12. Summary
• Delivered ROI in less than 6
months
• Significant improvements to
Quality, Productivity and
Warehouse accuracy
• Continuous improvements enabled
• Successfully transformed factories
into Smart Connected Factories
solves real
challenges of Batch Processing
Plants

13. Next
steps
Contact Info
Subbu
subbu@vegam.co
+91 98441 58812
Ashok
ashok@vegam.co
+91 96636 93227