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Productoo
Smart Factory Suite Apps
Platform for Industry 4.0
We focus on configuration and manufacturing of your products.
Productoo engine uses modern web based (HTML5) technology
which is easy to use and fast to implement.
Factory of Future
Smart / Industry 4.0
We want to change the Repetitive Manufacturing
process in order to be simple and easy to manage
with Touch technology.
About us
We develop
applications which
change manufacturing
management
processes.
Running
on five
continents
You can find Productoo
implemented globally
from Mexico to Japan.
75 %
Automotive
Automotive & Repetitive
manufacturing layout
25 %
Made-to-Measure
Discrete manufacturing
5
Continents
17
Countries
68
Plants
Smart Factory, Factory of the Future, Industry 4.0
Basic principles
All information presented in this material are covered by copyright.
Smart Factory / Industry 4.0 Principles
The Smart factory concept increases the value and competitiveness of the plant.
To achieve that we move the process from old ones to new which are digital and flexible.
Mobility
Digitalization
Users operate
smarter and
faster
Digitalization
No paper, digital End of Line. If possible we cancel the
paperwork and connect the End Of Line with Planning
process. Online.
Focus on user
Less tables, more fun. The Productoo platform is oriented to
be operated by people intuitively and smartly.
Mobility
Works on any device, browser or mobile app. You can use
any device in the world and any web-browser to run
Productoo.
Focus on Flexibility and Intuitivness
Example of this principle: Productoo shows kanbans which
are in delay or in problem in Red. Therefore the main action
of the Production Planner is not to be in Red. And that takes
him/her now 5 minutes instead of 4 hours.
Paperless / Digital
Factory
MANUFACTURING – no paper, intuitive & easy-to-use
Go paperless and save money in the 21st century. Productoo helps you become
a leader in manufacturing. Digitally and without paper.
ERP connections
We are connected to several ERP systems. We are focusing on the biggest ones.
All with 2-way synchronization and error checking
Standard Features in Every Module
Current Productoo Smart Factory Modules
Productoo Smart Factory Suite
All information presented in this material are covered by copyright.
Production Control
Electronic Kanban by Productoo
Complete Digitization of Kanban
Platform for Industry 4.0 / powered by Productoo
What you can find in Productoo eKanban by Default
General Functionality
All information presented in this material are covered by copyright.
Master data and Kanbans (optional) synchronized with SAP (or other ERP).
SAP Synchronization
List of Electronic Kanbans
(SAP synchronized).
Declaration points available
for the Selected Kanbans.
Status management of the
Kanban.
You can select planning
with or w/o shift
management.
You can select the eKanban
the same way as in MS
Excel.
You can select the eKanban
the same way as in MS
Excel.
Customization
Ideal for managing the eKanban > assignment to Production line.
Production Planner Cockpit
Declaration points (Tablets,
Touchscreens, Barcode
readers).
Distributed Kanbans.
Problematics Kanbans (Red
Alert management).
Parallel planning
By Drag & Drop you can easily distribute the Kanbans between Declaration points.
The list of kanbans also
available.
Redbox management for
problematic kanbans.
Managerial colors
(red, yellow, green)
Declaration screen
Everything managed by Touch technology (or barcode reading).
You can see the Current
and Previous Kanban.
The current status on the
production line
Helps to minimize orders
with a reason code of
“Missing components”
View the entire production
queue
Line feeder view
Gives stock workers in the warehouse a clear view of what is needed for each production line (material).
Managerial colors - alert
(red, yellow, green)
Productoo manages Semi-Finish lines
Multilevel production / Upstream
All information presented in this material are covered by copyright.
Time axe / shifts
pre-assembly queue
Real-time kanban flow
Semi-Finish lines
Optimized for touchscreens / multitouch gesture support
Workstation / production
cells
MPS target respecting
SFINs overall % availability
SFINs overall pcs availability
SFINs one by one status
SFIN Status per
FIN material
Semi-Finish lines management
See what is going on within the Production line and with Touch technology.
Electronic Kanban Intuitively / Touch Productoo
Kanban on Tablets / Smartphones
All information presented in this material are covered by copyright.
Dashboard and Quick
search of kanbans.
List of problematic kanbans.
By finger you can operate
the whole functionality.
Mobile devices
You can use any device to operate Productoo.
Customization
You can set every main
objects behaviour in this
tool.
Example of user roles
Configure user roles and permissions just like the SPRO tool using the Productoo Admin Console.
Drag & Drop reporting
By Drag & Drop you can Create and instantly modify your Productoo Reports.
By 1 click re-generate the
Report Data
By Drag & Drop modify the
complete Report.
Download any report to MS
Excel / CSV.
Plant Maintenance
Platform for Industry 4.0 / powered by Productoo
Put PM Technicians online
What you can find in Productoo Plant Maintenance
General Functionality
All information presented in this material are covered by copyright.
Preventive maintenance plans
(SAP synchronized).
Spare parts needed for repairs
and their stock availability.
E Work instructions for repair.
Oriented to Users (PM Technicians) and their needs.
SAP Synchronization
Immediate recognition of the
equipment.
Icons large enough for tired and
dirty fingers
Know who is competent to
perform maintenance, and
assign the job
Oriented to Users (PM Technicians) and their needs.
Everything in one place
• Touch finger operation
• 2-way synchronization
between Productoo Platform
and SAP
Create notification pop-up
window
Customize Notifications based on your factory template and user needs.
Dynamic PM Notifications
SAP identification
Tabs. Large enough for fingers.
Visual identification (equipment)
Options for Equipment Operations
Ideal for Plant maintenance technicians when walking the shop floor.
Equipment detail
Maintenance plan & history
Training schedule & history
Every Productoo Plant Maintenance User (PM Technician) can see instantly:
Employee detail
• What he can repair
• What he should repair
• His service history
• Documentation
• His training schedule
• 2-way synchronization with
Productoo Platform and SAP
Maintenance plan & history in
calendar view
Polyvalence matrix for the PM
Equipment
User-friendly calendar view for the planned maintenance of the equipment or training of the PM Technician.
Calendar
You can control all
settings for Users
and Productoo
Application
Modules using the
Admin Console.
Example of user
roles
Configure user roles and applications permissions just like the SPRO tool
Customization via the Productoo Admin Console
View data as tables or
charts.
Export data to XLS, Google
Sheets, or PDF formats.
Drag and Drop your
dimensions and measures
Drill down using filters
Drill down using filters
Powerful reporting features to get you the information you need the way you want to see it.
PM Reporting
Plant Maintenance Intuitively / Touch Prouductoo
PM on Tablets and Smartphones
All information presented in this material are covered by copyright.
PM Mobile Application
• for PM technicians and factory staff
• get maintenance notifications from
anywhere
• works on Android, iOS, and
Windows operating systems
* In case the use of Mobile applications is
restricted by IT Department policy, a responsive
web version is available using the mobile
device’s browser which adapts to the screen
size of the display
Icons set according to user
position / authorization
Search Whisperer uses full text
search (similar search is used in
search engines like Google).
Barcode
scanners
in PM
Use Productoo with Barcode
scanners
to be faster and more
efficient within PM
Barcode
scanners
Situations within Plant Maintenance when Barcode Scanning helps:
1) Equipment Identification
2) Spare Part Consumption
3) Technician / Operator Login
4) Spare Part Identification
You can scan these objects with
Productoo
Barcode readers for Plant Maintenance Process
There are 5 main types of Barcode readers which can be
used by PM Technicians / Operatiors:
1: Fixed barcode scanner connected to already existing PC in the
shopfloor. (cable connection)
2: Mobile scanner connected to already existing PC in the shopfloor.
(wireless connection)
3: Tablet scanner
4: Smartphone scanner.
5: A scanner with internal memory which is not so dependent on
the Wi-Fi connection as it sends the data to the Productoo/SAP
database only when it is connected to Wi-Fi (you can work with it
w/o being connected to internet).
Symbol DS6878-
SR
ZEBRA
DS4308
More Enhanced Barcode readers
These barcode readers are Not only for Barcode scanning,
but also for running Productoo PM Application at the same
time.
The ET50/55 has Wi-Fi and also LTE support
TC51 and TC56 Touch
Computer
ET50/55 Enterprise Tablet
Factory Cockpit
Platform for Industry 4.0 / powered by Productoo
Real-time data monitoring &
shopfloor visualization
Our vision
To manage factory as easy as
possible. It took us one year to
think about and design the
3D software in order to
visualize and manage factory
by your finger on screen
as a real-life play.
“Why didn’t
someone come up
with this before?”
Factory Cockpit
Zoom
in/out
3D
rotation
Plant
Setting up the
systems/applications that I want
to view the data from.
App
Setting up the KPIs from the
systems/applications.
Presets
All configurations can be saved
and showed e.g.: I have a
meeting with planners – I can
show the data only from the
planning module immediately.
Current preset
Quickly choose saved
configuration in the presets
section.
Select line
You can immediately find and
show details of the selected
production line in the layout.
Time Traveler
It is possible to return up to
7 days back in time and view
data from all systems /
applications at a certain time.
Widgets
A quick preview of all connected
systems/applications.
Line detail
Detail of a specific production
line with all connected data.
Notifications
Notifications from all the
systems/applications that are
connected.
Line monitor
Each production line can be
“pinned.” All the pinned lines
are then displayed in the
bottom section of the screen
for a quick overview.
Plant designer
Set the layout so it matches your
factory (configuration).
Indicators
The indicator tells us on which
production line and in which
system/application the issue is +
the number of issues.
Plant designer
Drag & Drop predefined objects
to match your factory layout.
Data flow
structure Productoo
Factory Cockpit
ERP / SAP 3rd party apps (e.g.:)
Fiori Business
connector
OEE MES eWork
station
OPC
Productoo
Production control
- Production planning,
scheduling & execution
Plant Maintenance
- Maintenance planning,
scheduling & execution
Productoo
Mobile app
Database
These applications have their own
databases which can be connected to
Productoo’s Factory cockpit.
Supportive Apps
Supportive apps are connected in the
system and help us with usage and
cross-connection of the system.
What it can do
Contrary to popular belief, that you have to manage your
factory by tons of tables, we would like to persuade you, that
only your finger is enough.
3D visualization
By Drag & Drop you can setup your factory layout
and see the real-life operations.
Any Connection
Connect as many data sources as you wish to the
Factory Cockpit.
Multi-touch
Use one or more fingers to zoom in/out and find
out the most effective to search for the data.
Global
Any language, any ERP, any data source can be
connected and visualized.
Mobile app for Factory Cockpit
The Productoo can be operated from you cell phone. All 3
mobile platforms supported (iOS, Android, Win).
Platform independent
We use lonic development platform which
enables us to deploy the application in Android,
iOS and possibly Windows mobile platform.
Easy to use
Use of your finger it the only thing you need.
Secure coding
Only selected users can display intended
information and reports.
”You factory in your cell phone
instantly”
Support & Maintenance, Team
Quick Summary of Productoo
All information presented in this material are covered by copyright.
24/7 Worldwide support
+ Product Maintenance
+ System Development
24/7 Support and
Maintenance
We have senior and junior people in order to
have strong support and competitive prices as
well.
We have native English speakers.
We have people for 2nd and 3rd level support.
The best IT technical people in Czech republic working
for our Customers at competitive prices.
We know how to run 24/7 worldwide support.
We established a
Spin off with
VŠB/IT4I for:
People on our team contribute to the largest and
most difficult IT projects in Europe.
More heads, more knowledge, more experience, more fun. That is why we work in teams
Core Team
Pavel Marzini
sales manager
Pavel knows the sales and licensing
aspects of the Productoo software.
Pavel Daněk
business processes
Pavel likes to use his large experience of
the industry in harmony with common
sense. He identifies customer needs and
searches for new business opportunities.
Luděk Cigánek
CTO
Luděk is responsible for the software
architecture, its evolution and overall
direction. He is focused on consistency
between functionality and
user experience.
Lukáš Melena
programmer
Lukáš is an experienced programmer
and software engineer. He is the
guarantee of the application source code
quality, still trying to make the app more
efficient.
Headquarters:
CZ Nad Zámkem 1072
67401 Třebíč
Czech Republic
Other offices:
CZ Roztylská 1, Praha 4
SK Městská, Bratislava
Your contacts:
glenn.weidner@productoo.com
pavel.marzini@productoo.com
Websites:
www.productoo.com
www.web4industry.com
Contact Us

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Productoo Smart Factory Suite

  • 1. Productoo Smart Factory Suite Apps Platform for Industry 4.0
  • 2. We focus on configuration and manufacturing of your products. Productoo engine uses modern web based (HTML5) technology which is easy to use and fast to implement. Factory of Future Smart / Industry 4.0 We want to change the Repetitive Manufacturing process in order to be simple and easy to manage with Touch technology. About us We develop applications which change manufacturing management processes.
  • 3. Running on five continents You can find Productoo implemented globally from Mexico to Japan. 75 % Automotive Automotive & Repetitive manufacturing layout 25 % Made-to-Measure Discrete manufacturing 5 Continents 17 Countries 68 Plants
  • 4. Smart Factory, Factory of the Future, Industry 4.0 Basic principles All information presented in this material are covered by copyright.
  • 5. Smart Factory / Industry 4.0 Principles The Smart factory concept increases the value and competitiveness of the plant. To achieve that we move the process from old ones to new which are digital and flexible. Mobility Digitalization Users operate smarter and faster Digitalization No paper, digital End of Line. If possible we cancel the paperwork and connect the End Of Line with Planning process. Online. Focus on user Less tables, more fun. The Productoo platform is oriented to be operated by people intuitively and smartly. Mobility Works on any device, browser or mobile app. You can use any device in the world and any web-browser to run Productoo. Focus on Flexibility and Intuitivness Example of this principle: Productoo shows kanbans which are in delay or in problem in Red. Therefore the main action of the Production Planner is not to be in Red. And that takes him/her now 5 minutes instead of 4 hours.
  • 6. Paperless / Digital Factory MANUFACTURING – no paper, intuitive & easy-to-use Go paperless and save money in the 21st century. Productoo helps you become a leader in manufacturing. Digitally and without paper.
  • 7. ERP connections We are connected to several ERP systems. We are focusing on the biggest ones. All with 2-way synchronization and error checking
  • 8. Standard Features in Every Module Current Productoo Smart Factory Modules Productoo Smart Factory Suite All information presented in this material are covered by copyright.
  • 9. Production Control Electronic Kanban by Productoo Complete Digitization of Kanban Platform for Industry 4.0 / powered by Productoo
  • 10. What you can find in Productoo eKanban by Default General Functionality All information presented in this material are covered by copyright.
  • 11. Master data and Kanbans (optional) synchronized with SAP (or other ERP). SAP Synchronization List of Electronic Kanbans (SAP synchronized). Declaration points available for the Selected Kanbans. Status management of the Kanban.
  • 12. You can select planning with or w/o shift management. You can select the eKanban the same way as in MS Excel. You can select the eKanban the same way as in MS Excel. Customization Ideal for managing the eKanban > assignment to Production line. Production Planner Cockpit
  • 13. Declaration points (Tablets, Touchscreens, Barcode readers). Distributed Kanbans. Problematics Kanbans (Red Alert management). Parallel planning By Drag & Drop you can easily distribute the Kanbans between Declaration points.
  • 14. The list of kanbans also available. Redbox management for problematic kanbans. Managerial colors (red, yellow, green) Declaration screen Everything managed by Touch technology (or barcode reading). You can see the Current and Previous Kanban.
  • 15. The current status on the production line Helps to minimize orders with a reason code of “Missing components” View the entire production queue Line feeder view Gives stock workers in the warehouse a clear view of what is needed for each production line (material). Managerial colors - alert (red, yellow, green)
  • 16. Productoo manages Semi-Finish lines Multilevel production / Upstream All information presented in this material are covered by copyright.
  • 17. Time axe / shifts pre-assembly queue Real-time kanban flow Semi-Finish lines Optimized for touchscreens / multitouch gesture support Workstation / production cells MPS target respecting
  • 18. SFINs overall % availability SFINs overall pcs availability SFINs one by one status SFIN Status per FIN material Semi-Finish lines management See what is going on within the Production line and with Touch technology.
  • 19. Electronic Kanban Intuitively / Touch Productoo Kanban on Tablets / Smartphones All information presented in this material are covered by copyright.
  • 20. Dashboard and Quick search of kanbans. List of problematic kanbans. By finger you can operate the whole functionality. Mobile devices You can use any device to operate Productoo.
  • 21. Customization You can set every main objects behaviour in this tool. Example of user roles Configure user roles and permissions just like the SPRO tool using the Productoo Admin Console.
  • 22. Drag & Drop reporting By Drag & Drop you can Create and instantly modify your Productoo Reports. By 1 click re-generate the Report Data By Drag & Drop modify the complete Report. Download any report to MS Excel / CSV.
  • 23. Plant Maintenance Platform for Industry 4.0 / powered by Productoo Put PM Technicians online
  • 24. What you can find in Productoo Plant Maintenance General Functionality All information presented in this material are covered by copyright.
  • 25. Preventive maintenance plans (SAP synchronized). Spare parts needed for repairs and their stock availability. E Work instructions for repair. Oriented to Users (PM Technicians) and their needs. SAP Synchronization
  • 26. Immediate recognition of the equipment. Icons large enough for tired and dirty fingers Know who is competent to perform maintenance, and assign the job Oriented to Users (PM Technicians) and their needs. Everything in one place
  • 27. • Touch finger operation • 2-way synchronization between Productoo Platform and SAP Create notification pop-up window Customize Notifications based on your factory template and user needs. Dynamic PM Notifications
  • 28. SAP identification Tabs. Large enough for fingers. Visual identification (equipment) Options for Equipment Operations Ideal for Plant maintenance technicians when walking the shop floor. Equipment detail
  • 29. Maintenance plan & history Training schedule & history Every Productoo Plant Maintenance User (PM Technician) can see instantly: Employee detail • What he can repair • What he should repair • His service history • Documentation • His training schedule
  • 30. • 2-way synchronization with Productoo Platform and SAP Maintenance plan & history in calendar view Polyvalence matrix for the PM Equipment User-friendly calendar view for the planned maintenance of the equipment or training of the PM Technician. Calendar
  • 31. You can control all settings for Users and Productoo Application Modules using the Admin Console. Example of user roles Configure user roles and applications permissions just like the SPRO tool Customization via the Productoo Admin Console
  • 32. View data as tables or charts. Export data to XLS, Google Sheets, or PDF formats. Drag and Drop your dimensions and measures Drill down using filters Drill down using filters Powerful reporting features to get you the information you need the way you want to see it. PM Reporting
  • 33. Plant Maintenance Intuitively / Touch Prouductoo PM on Tablets and Smartphones All information presented in this material are covered by copyright.
  • 34. PM Mobile Application • for PM technicians and factory staff • get maintenance notifications from anywhere • works on Android, iOS, and Windows operating systems * In case the use of Mobile applications is restricted by IT Department policy, a responsive web version is available using the mobile device’s browser which adapts to the screen size of the display Icons set according to user position / authorization Search Whisperer uses full text search (similar search is used in search engines like Google).
  • 35. Barcode scanners in PM Use Productoo with Barcode scanners to be faster and more efficient within PM
  • 36. Barcode scanners Situations within Plant Maintenance when Barcode Scanning helps: 1) Equipment Identification 2) Spare Part Consumption 3) Technician / Operator Login 4) Spare Part Identification You can scan these objects with Productoo
  • 37. Barcode readers for Plant Maintenance Process There are 5 main types of Barcode readers which can be used by PM Technicians / Operatiors: 1: Fixed barcode scanner connected to already existing PC in the shopfloor. (cable connection) 2: Mobile scanner connected to already existing PC in the shopfloor. (wireless connection) 3: Tablet scanner 4: Smartphone scanner. 5: A scanner with internal memory which is not so dependent on the Wi-Fi connection as it sends the data to the Productoo/SAP database only when it is connected to Wi-Fi (you can work with it w/o being connected to internet). Symbol DS6878- SR ZEBRA DS4308
  • 38. More Enhanced Barcode readers These barcode readers are Not only for Barcode scanning, but also for running Productoo PM Application at the same time. The ET50/55 has Wi-Fi and also LTE support TC51 and TC56 Touch Computer ET50/55 Enterprise Tablet
  • 39. Factory Cockpit Platform for Industry 4.0 / powered by Productoo Real-time data monitoring & shopfloor visualization
  • 40. Our vision To manage factory as easy as possible. It took us one year to think about and design the 3D software in order to visualize and manage factory by your finger on screen as a real-life play.
  • 41. “Why didn’t someone come up with this before?” Factory Cockpit
  • 43. Plant Setting up the systems/applications that I want to view the data from. App Setting up the KPIs from the systems/applications. Presets All configurations can be saved and showed e.g.: I have a meeting with planners – I can show the data only from the planning module immediately.
  • 44. Current preset Quickly choose saved configuration in the presets section. Select line You can immediately find and show details of the selected production line in the layout. Time Traveler It is possible to return up to 7 days back in time and view data from all systems / applications at a certain time.
  • 45. Widgets A quick preview of all connected systems/applications. Line detail Detail of a specific production line with all connected data. Notifications Notifications from all the systems/applications that are connected.
  • 46. Line monitor Each production line can be “pinned.” All the pinned lines are then displayed in the bottom section of the screen for a quick overview. Plant designer Set the layout so it matches your factory (configuration). Indicators The indicator tells us on which production line and in which system/application the issue is + the number of issues.
  • 47. Plant designer Drag & Drop predefined objects to match your factory layout.
  • 48. Data flow structure Productoo Factory Cockpit ERP / SAP 3rd party apps (e.g.:) Fiori Business connector OEE MES eWork station OPC Productoo Production control - Production planning, scheduling & execution Plant Maintenance - Maintenance planning, scheduling & execution Productoo Mobile app Database These applications have their own databases which can be connected to Productoo’s Factory cockpit. Supportive Apps Supportive apps are connected in the system and help us with usage and cross-connection of the system.
  • 49. What it can do Contrary to popular belief, that you have to manage your factory by tons of tables, we would like to persuade you, that only your finger is enough. 3D visualization By Drag & Drop you can setup your factory layout and see the real-life operations. Any Connection Connect as many data sources as you wish to the Factory Cockpit. Multi-touch Use one or more fingers to zoom in/out and find out the most effective to search for the data. Global Any language, any ERP, any data source can be connected and visualized. Mobile app for Factory Cockpit The Productoo can be operated from you cell phone. All 3 mobile platforms supported (iOS, Android, Win). Platform independent We use lonic development platform which enables us to deploy the application in Android, iOS and possibly Windows mobile platform. Easy to use Use of your finger it the only thing you need. Secure coding Only selected users can display intended information and reports. ”You factory in your cell phone instantly”
  • 50. Support & Maintenance, Team Quick Summary of Productoo All information presented in this material are covered by copyright.
  • 51. 24/7 Worldwide support + Product Maintenance + System Development 24/7 Support and Maintenance We have senior and junior people in order to have strong support and competitive prices as well. We have native English speakers. We have people for 2nd and 3rd level support. The best IT technical people in Czech republic working for our Customers at competitive prices. We know how to run 24/7 worldwide support. We established a Spin off with VŠB/IT4I for: People on our team contribute to the largest and most difficult IT projects in Europe.
  • 52. More heads, more knowledge, more experience, more fun. That is why we work in teams Core Team Pavel Marzini sales manager Pavel knows the sales and licensing aspects of the Productoo software. Pavel Daněk business processes Pavel likes to use his large experience of the industry in harmony with common sense. He identifies customer needs and searches for new business opportunities. Luděk Cigánek CTO Luděk is responsible for the software architecture, its evolution and overall direction. He is focused on consistency between functionality and user experience. Lukáš Melena programmer Lukáš is an experienced programmer and software engineer. He is the guarantee of the application source code quality, still trying to make the app more efficient.
  • 53. Headquarters: CZ Nad Zámkem 1072 67401 Třebíč Czech Republic Other offices: CZ Roztylská 1, Praha 4 SK Městská, Bratislava Your contacts: glenn.weidner@productoo.com pavel.marzini@productoo.com Websites: www.productoo.com www.web4industry.com Contact Us