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Smart Factory
Electronic Kanban
for Industry 4.0
About us We develop applications which
change manufacturing management processes.
We focus on configuration and manufacturing of your products.
Productoo engine uses modern web based (HTML5) technology
which is easy to use and fast to implement.
Factory of Future
Smart / Industry 4.0
We want to change the Repetitive Manufacturing
process in order to be simple and easy to manage
with Touch technology.
Running
on five
continents
You can find Productoo
implemented globally
from Mexico to Japan.
75 %
Automotive
Automotive & Repetitive
manufacturing layout
25 %
Made-to-Measure
Discrete manufacturing
5
Continents
17
Countries
68
Plants
Smart Factory, Factory of the Future, Industry 4.0
Basic principles
All information presented in this material are covered by copyright.
Smart Factory / Industry 4.0 Principles
The Smart factory concept increases the value and competitiveness of the plant.
To achieve that we move the process from old ones to new which are digital and flexible.
Mobility
Digitalization
Users operate
smarter and
faster
Digitalization
No paper, digital End of Line. If possible we cancel the
paperwork and connect the End Of Line with Planning
process. Online.
Focus on user
Less tables, more fun. The Productoo platform is oriented to
be operated by people intuitively and smartly.
Mobility
Works on any device, browser or mobile app. You can use
any device in the world and any web-browser to run
Productoo.
Focus on Flexibility and Intuitivness
Example of this principle: Productoo shows kanbans which
are in delay or in problem in Red. Therefore the main action
of the Production Planner is not to be in Red. And that takes
him/her now 5 minutes instead of 4 hours.
Paperless / Digital
Factory
MANUFACTURING – no paper, intuitive & easy-to-use
Go paperless and save money in the 21st century. Productoo helps you become
a leader in manufacturing. Digitally and without paper.
ERP connections
We are connected to several ERP systems. We are focusing on the biggest ones.
All with 2-way synchronization and error checking
Global Every Productoo
solution is designed
with Global deployment
in mind
Standard Features in Every Module
Current Productoo Smart Factory Modules
Productoo Smart Factory Suite
All information presented in this material are covered by copyright.
Productoo Smart Factory Suite Modules
Mobile
Plant Maintenance
Preventative Maintenance &
Emergency Repair checklists,
history, scheduling and
notifications. Managed in
desktop or mobile device
browsers. Mobile App available.
Digital production
declaration
End of Line
Production Declaration
Management at the End
of the Line.
Digital planning
Upstream Lines
Upstream (i.e. semi-finished
goods) drill down.
Digital planning
Shopfloor Assembly
Drag & Drop assembly line
management.
Electronic
Kanban
by Productoo
Complete
Digitalisation
Of Kanban
Management
Cockpit
You can manage the
manufacturing flow from one
single screen.
Digital
Balancing
By Drag & Drop optimize your
production lines, cycle times and
change overs.
Productoo Industry 4.0 Kanban Modules
Electronic
Kanban
All the operations with kanban are
made digital.
Digital
Kanban Declaration
With touchscreen at the production
line, you can operate the queue
and declare.
Upstream
Drill-down
You can drill-down in the BOM of
the Assembly product.
API
Standardized API
We can plug any other application
and use it immediately.
Digital
Packaging Indication
You can see to what packaging
you have to insert your product.
3D visualisation
Industry 3D
You can see your plant visualised
and operated as a 3D game
visualisation.
Electronic
Sequencer
Digitalized way of how to manage
your production sequence.
Manufacturing floor
MES Connector
Productoo is connected to MES
system and operates with the real
manufacturing data.
Modularity of the system is enormous. As the system is based on modules and their communication we can easily add another module to the running system.
Barcode
Barcode Reader
You can scan the QR code or the
standard barcode.
No Coding
Customization
All the parameters and languages
are easy to set by your local
key user. User management
based on roles.
SAP
ERP Connector
The initial data can be uploaded
from SAP system.
PM
Plant Maintanance
Maintenance done by using tablets
and very intuitive.
Mobile Phone
Mobile App
For all 3 main platforms you can
download and operate productoo
from your cell phone.
Electronic Kanban in SAP / Productoo
Productoo Engine loads SAP data and processes it and sends back to SAP.
Productoo
Touch Screen
Cockpit
One of the possible visualisation modes for
Equipment with breakdown.
Industry 3D Alert Monitor
General
Functionality What you can find in
Productoo eKanban by
Default
SAP
Synchronization
Master data and Kanbans
(optional) synchronised with
SAP.
List of Electronic Kanbans
(SAP synchronized).
Declaration points available
for the Selected Kanbans.
Status management of the
Kanbans.
Production
Planner Cockpit
Ideal for managing the
eKanban > assignment to
Production line
Customization
You can select planning with
or w/o shift management
You can select the eKanban
the same way as in MS Excel
You can select the eKanban
the same way as in MS Excel
Everything
in one place
By Drag & Drop you can easily
distribute the Kanbans
between Declaration points.
Declaration points (Tablets,
Touchscreens, Barcode
readers).
Distributed kanbans.
Problematic kanbans (Red
Alert management).
Declaration
screens
• You can see the Current
and Previous Kanban.
• The list of kanbans also
available.
• Redbox management for
problematic kanbans.
Everything managed by
Touch technology (or
barcode reading).
Upstream Productoo manages
Semi-Finish lines
Semi-finish lines management
See what is going on within the Production line and with Touch technology.
SFINs overall pcs
availability
Green:	SFIN	In	stock
Yellow:	SFIN	In	queue
Red:	No	SFIN	availability
SFINs overall %
availability
SFINs one by	one
status
SFIN Status per
FIN material
Kanban on Tablets
and Smartphones
Electronic Kanban
Intuitively / Touch
PRODUCTOO
Industry 4.0 apps for automotive.
Mobile devices
You can use any device to
operate Productoo.
Dashboard and Quick search of
kanbans.
List of problematic kanbans.
By finger you can operate the
whole functionality.
Customization
Configure user roles and permissions just like the SPRO tool using the Productoo Admin Console
You can set
every main
objects
behaviour in this
tool.
Example of user
roles
Drag & Drop Instant reporting
By Drag & Drop you can Create and instantly modify your Productoo Reports.
By 1 click re-
generate the
Report Data
By Drag & Drop
modify the
complete
Report.
Download any
report to MS
Excel / CSV.
24/7 Worldwide support
+ Product maintenance
+ System Development
We established a Spin off with VŠB/IT4I for:
The best IT technical people in Czech Republic working
for our Customers at competitive prices.
Powered by Productoo & VŠB
24/7 Support and maintenance
And above all we know how to run 24/7 worldwide support.
• We have people for 2nd an 3rd level support.
• We have native English speakers.
• We have senior and junior people in order to have strong
support and decent prices as well.
People in our team contribute to
the largest and most difficult IT
projects in Europe.
Month 1
Definition and
signature. Both sides can
define the Blueprints.
Typical Project Timeline
We understand that the solution must be delivered in reasonable time to be effective.
And to start save money for the investor.
Month 2
Developing
phase. Implementing the
Customer requirements.
Month 3
Beta-Testing
phase. Testing and
validation of the concept.
Month 4
Testing within the real
environment. Executing
tests with real data
and users.
Month 5
Go Live
& Maintenance. Support
the users and the
production environment.
Month 6+
Maintenance. Support
and possible system
enhancement.
For New Project 2-4 months of great achievements
For Roll-Out 1 month to deploy (Template solution)
Company, Team, References, Global Implementations
Quick Summary
All information presented in this material are covered by copyright.
More heads, more knowledge, more experience, more fun.
That is why we work in teams.
Core Team
Pavel Daněk
business processes
Pavel likes to use his large experience of
the industry in harmony with common
sense. He identifies customer needs and
searches for new business opportunities.
Glenn Weidner
sales engineer
When we get the job, it must be done in
time and on budget. With a perfect
overview of all activities, she organizes
the whole team and brings order into the
everyday chaos.
Luděk Cigánek
CTO
Luděk is responsible for the software
architecture, its evolution and overall
direction. He is focused on consistency
between functionality and
user experience.
Lukáš Melena
programmer
Lukáš is an experienced programmer and
software engineer. He is the guarantee of
the application source code quality, still
trying to make the app more efficient.
References
Productoo helps 100+ companies to meet and exceed Smart Factory / Industry 4.0 standards
Headquarters
Nad Zámkem 1072
674 01 Třebíč
Offices
CZ Rostovská, Praha
SK Mestská, Bratislava
www.web4industry.com
www.productoo.com
Your contact
Pavel Marzini
marzini@productoo.com
Contact Us
We are ready to meet in your
company or we will be pleased
to invite you within our offices
in Praha, Třebíč or Bratislava.

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Production Kanban Software Productoo 2018 | Smart Factory

  • 2. About us We develop applications which change manufacturing management processes. We focus on configuration and manufacturing of your products. Productoo engine uses modern web based (HTML5) technology which is easy to use and fast to implement. Factory of Future Smart / Industry 4.0 We want to change the Repetitive Manufacturing process in order to be simple and easy to manage with Touch technology.
  • 3. Running on five continents You can find Productoo implemented globally from Mexico to Japan. 75 % Automotive Automotive & Repetitive manufacturing layout 25 % Made-to-Measure Discrete manufacturing 5 Continents 17 Countries 68 Plants
  • 4. Smart Factory, Factory of the Future, Industry 4.0 Basic principles All information presented in this material are covered by copyright.
  • 5. Smart Factory / Industry 4.0 Principles The Smart factory concept increases the value and competitiveness of the plant. To achieve that we move the process from old ones to new which are digital and flexible. Mobility Digitalization Users operate smarter and faster Digitalization No paper, digital End of Line. If possible we cancel the paperwork and connect the End Of Line with Planning process. Online. Focus on user Less tables, more fun. The Productoo platform is oriented to be operated by people intuitively and smartly. Mobility Works on any device, browser or mobile app. You can use any device in the world and any web-browser to run Productoo. Focus on Flexibility and Intuitivness Example of this principle: Productoo shows kanbans which are in delay or in problem in Red. Therefore the main action of the Production Planner is not to be in Red. And that takes him/her now 5 minutes instead of 4 hours.
  • 6. Paperless / Digital Factory MANUFACTURING – no paper, intuitive & easy-to-use Go paperless and save money in the 21st century. Productoo helps you become a leader in manufacturing. Digitally and without paper.
  • 7. ERP connections We are connected to several ERP systems. We are focusing on the biggest ones. All with 2-way synchronization and error checking
  • 8. Global Every Productoo solution is designed with Global deployment in mind
  • 9. Standard Features in Every Module Current Productoo Smart Factory Modules Productoo Smart Factory Suite All information presented in this material are covered by copyright.
  • 10. Productoo Smart Factory Suite Modules Mobile Plant Maintenance Preventative Maintenance & Emergency Repair checklists, history, scheduling and notifications. Managed in desktop or mobile device browsers. Mobile App available. Digital production declaration End of Line Production Declaration Management at the End of the Line. Digital planning Upstream Lines Upstream (i.e. semi-finished goods) drill down. Digital planning Shopfloor Assembly Drag & Drop assembly line management.
  • 12. Management Cockpit You can manage the manufacturing flow from one single screen. Digital Balancing By Drag & Drop optimize your production lines, cycle times and change overs. Productoo Industry 4.0 Kanban Modules Electronic Kanban All the operations with kanban are made digital. Digital Kanban Declaration With touchscreen at the production line, you can operate the queue and declare. Upstream Drill-down You can drill-down in the BOM of the Assembly product. API Standardized API We can plug any other application and use it immediately. Digital Packaging Indication You can see to what packaging you have to insert your product. 3D visualisation Industry 3D You can see your plant visualised and operated as a 3D game visualisation. Electronic Sequencer Digitalized way of how to manage your production sequence. Manufacturing floor MES Connector Productoo is connected to MES system and operates with the real manufacturing data. Modularity of the system is enormous. As the system is based on modules and their communication we can easily add another module to the running system. Barcode Barcode Reader You can scan the QR code or the standard barcode. No Coding Customization All the parameters and languages are easy to set by your local key user. User management based on roles. SAP ERP Connector The initial data can be uploaded from SAP system. PM Plant Maintanance Maintenance done by using tablets and very intuitive. Mobile Phone Mobile App For all 3 main platforms you can download and operate productoo from your cell phone.
  • 13. Electronic Kanban in SAP / Productoo Productoo Engine loads SAP data and processes it and sends back to SAP. Productoo Touch Screen Cockpit One of the possible visualisation modes for Equipment with breakdown. Industry 3D Alert Monitor
  • 14. General Functionality What you can find in Productoo eKanban by Default
  • 15. SAP Synchronization Master data and Kanbans (optional) synchronised with SAP. List of Electronic Kanbans (SAP synchronized). Declaration points available for the Selected Kanbans. Status management of the Kanbans.
  • 16. Production Planner Cockpit Ideal for managing the eKanban > assignment to Production line Customization You can select planning with or w/o shift management You can select the eKanban the same way as in MS Excel You can select the eKanban the same way as in MS Excel
  • 17. Everything in one place By Drag & Drop you can easily distribute the Kanbans between Declaration points. Declaration points (Tablets, Touchscreens, Barcode readers). Distributed kanbans. Problematic kanbans (Red Alert management).
  • 18. Declaration screens • You can see the Current and Previous Kanban. • The list of kanbans also available. • Redbox management for problematic kanbans. Everything managed by Touch technology (or barcode reading).
  • 20. Semi-finish lines management See what is going on within the Production line and with Touch technology. SFINs overall pcs availability Green: SFIN In stock Yellow: SFIN In queue Red: No SFIN availability SFINs overall % availability SFINs one by one status SFIN Status per FIN material
  • 21. Kanban on Tablets and Smartphones Electronic Kanban Intuitively / Touch PRODUCTOO Industry 4.0 apps for automotive.
  • 22. Mobile devices You can use any device to operate Productoo. Dashboard and Quick search of kanbans. List of problematic kanbans. By finger you can operate the whole functionality.
  • 23. Customization Configure user roles and permissions just like the SPRO tool using the Productoo Admin Console You can set every main objects behaviour in this tool. Example of user roles
  • 24. Drag & Drop Instant reporting By Drag & Drop you can Create and instantly modify your Productoo Reports. By 1 click re- generate the Report Data By Drag & Drop modify the complete Report. Download any report to MS Excel / CSV.
  • 25. 24/7 Worldwide support + Product maintenance + System Development We established a Spin off with VŠB/IT4I for: The best IT technical people in Czech Republic working for our Customers at competitive prices. Powered by Productoo & VŠB
  • 26. 24/7 Support and maintenance And above all we know how to run 24/7 worldwide support. • We have people for 2nd an 3rd level support. • We have native English speakers. • We have senior and junior people in order to have strong support and decent prices as well. People in our team contribute to the largest and most difficult IT projects in Europe.
  • 27. Month 1 Definition and signature. Both sides can define the Blueprints. Typical Project Timeline We understand that the solution must be delivered in reasonable time to be effective. And to start save money for the investor. Month 2 Developing phase. Implementing the Customer requirements. Month 3 Beta-Testing phase. Testing and validation of the concept. Month 4 Testing within the real environment. Executing tests with real data and users. Month 5 Go Live & Maintenance. Support the users and the production environment. Month 6+ Maintenance. Support and possible system enhancement. For New Project 2-4 months of great achievements For Roll-Out 1 month to deploy (Template solution)
  • 28. Company, Team, References, Global Implementations Quick Summary All information presented in this material are covered by copyright.
  • 29. More heads, more knowledge, more experience, more fun. That is why we work in teams. Core Team Pavel Daněk business processes Pavel likes to use his large experience of the industry in harmony with common sense. He identifies customer needs and searches for new business opportunities. Glenn Weidner sales engineer When we get the job, it must be done in time and on budget. With a perfect overview of all activities, she organizes the whole team and brings order into the everyday chaos. Luděk Cigánek CTO Luděk is responsible for the software architecture, its evolution and overall direction. He is focused on consistency between functionality and user experience. Lukáš Melena programmer Lukáš is an experienced programmer and software engineer. He is the guarantee of the application source code quality, still trying to make the app more efficient.
  • 30. References Productoo helps 100+ companies to meet and exceed Smart Factory / Industry 4.0 standards
  • 31. Headquarters Nad Zámkem 1072 674 01 Třebíč Offices CZ Rostovská, Praha SK Mestská, Bratislava www.web4industry.com www.productoo.com Your contact Pavel Marzini marzini@productoo.com Contact Us We are ready to meet in your company or we will be pleased to invite you within our offices in Praha, Třebíč or Bratislava.