Clobbi CEO Dmitry Shapovalov Keynote @CRU 2019 Brussels "Practical case-studies of Industry 4.0 implementation in the global wire and cable manufacturer community"
Keynote "Practical case-studies of Industry 4.0 implementation in the global wire and cable manufacturer community" of Clobbi CEO Dmitry Shapovalov that was held 13 Jun 2019 @CRU 2019 Brussels
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Clobbi CEO Dmitry Shapovalov Keynote @CRU 2019 Brussels "Practical case-studies of Industry 4.0 implementation in the global wire and cable manufacturer community"
1. make your business sexy
and innovative
Digitalization 4.0 for Сable&Wire:
Practical case-studies of Industry 4.0
implementation in the global wire and
cable manufacturing community
Dmytry Shapovalov
Clobbi CEO
11. How the products should be
produced?
1 2 3 4 5 6 7 8
Clobbi.CableDesigner->
Technological parameters
(nominal linear speed,
insulation thickness, etc.)
12. Use Case
1 2 3 4 5 6
20 - 50%
Shorter
Time-2-Market
Clobbi.CableDesigner
to make your R&D faster
with Industry 4.0
>95%
Customer
Service Level
23. DigialEcosystem
Start of Execution!
InTimeMES HubberIIOT / Digital Twins WMS
1. According to optimal schedule Clobbi
automatically starts an orders execution
2. Equipment automatically receive
commands via IoT
3. Personnel immediately receive commands
on their tablets via IoT
1 2 3 4 5 6
New technologies and
approaches to
synchronize equipment
and workers
24. Execution
• IIOT and mobile
technologies
• Labeling each
produced WIP with
QR codes
• Manufacturing
operations’ execution
actual status
1 2 3 4 5 6
26. Actual status and control
• You always know what’s happen in your production • Visible progress and current status of the orders in manufacturing
1 2 3 4 5 6
29. 1 2 3 4 5 6 7 8
What is manufactured and
when (time periods)
Green line – linear speed
value according to norms
Blue line – actual linear
speed value
Conclusion from the chart:
Product is systematically manufactured
under actual linear speed of 7% lower
from the nominal parameter.
Way for improvement:
increase speed and output by 7%
Combine real-time
actual and planned data
30. Transparency for each length
As a result, you can access and evaluate all
deviated parameters of every semi-finished
product. These deviations are linked to particular
length segments. You can also see visible ways
for quality improvement and cost reduction
BigData –> systematic deviations’
management
1 2 3 4 5 6 7 8
Transparency for each length
31. Digital Ecosystem
1 2 3 4 5 6 7 8
• Clobbi, equipment and people integration
• Even old machinery
32. Downtime
Industry 4.0 automatic
event response
1 2 3 4 5 6
• Automatic
production
plan
rescheduling
• New orders’
generation for
equipment
and personnel
33. 33
5 - 20%
Increase in
output
volume
Clobbi.SmartFactory
to make you production more
effective with Industry 4.0
> 95%
Customer
service
level
44. 1 2 3 4 5 6
Predictive
RCM2 technical processes for maintenance of most popular
Cable&Wire equipment are in Clobbi
o Equipment and units
o Maintenance cards
o Techniques & diagnostic parameters
Maintenance and repairs cost reduction - 8%
Increased equipment availability ratio +15%
Reduced emergency downtimes - 22%
53. - Marketing and Sales 4.0
- Product 4.0
- Operations and Services 4.0
- Administration 4.0
Digital business architecture
54. 1Clobbi. SmartFactory
(MRP, APS/MES, AI)
2Clobbi.CableDesigner
(R&D, Quotation)
3 Clobbi.DigitalTwins
(IIoT, VR/AR)
4 Clobbi.CableEAM
(RCM, Predictive
maintenance)
Digital transformation
Improved effectiveness
Business processes’
optimization instead of just
automation
Measurable
economic benefits
We help large and medium-sized Cable&Wire
enterprises to adjust processes and improve their
management system based on Industry 4.0 ideology: