Production Engineer, Seeking roles as Production Manager, Operations Manager, Planning,Quality Control,Rejection Control,,Manufacturing,Skilled in Lean Manufacturing, SAP, Operational excellence, process excellence, Kaizen , Value stream mapping
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1. VISHNU
MAHESWARAN
CHEEROTH VISHNU VIHAR, KODIMATHA, KOTTAYAM, KERALA, INDIA -686013 email: vmmvk25@gmail.com
Mob: +91 9177900109
SKYPE ID: mvishnu25
To succeed a good position in a reputed organization, where my capabilities can be exploited for the growth
of the company and provides ample scope for career growth.
High level of shop floor & industrial engineering experience in managing various production process and
coordination with cross-functional teams
Experience in implementation of lean manufacturing and kaizen
Working experience in SAP production module
Bachelor degree in Mechanical Engineering & Master degree in Supply Chain Management
Attended training programs of Confederation of Indian Industries & Kaizen Institute
Presently working as Lean Coordinator with Paragon Polymer Products (P) Ltd, Hyderabad from
September 2012 till date
Worked with Sami Al-Fallatah Trading Est. Saudi Arabia as Production Engineer from August 2010 to
June 2012
Worked with main contractor of Blue star India as Mechanical Engineer from Sep 2009 to July 2010
@ PARAGON POLYMER PRODUCTS (P) LTD, HYDERABAD – DESIGNATION : LEAN PRODUCTION ENGINEER (SEP 2012 –TILL
DATE)
Ensures planned KPI s of efficiency and performance are met or exceeded
Coordinate, implement, and track process improvements to improve organization processes
Responsible for driving the continuous improvement initiatives / projects & conducting reviews for Kaizen
projects and workshops
Conducting 5 S audit every month and analyzing the scope of improvement
To reduce customer complaints by doing various quality improvement projects like single piece flow
CAREER OBJECTIVE
DUTIES AND RESPONSIBILITIES HELD
PROFESSIONAL EXPERIENCE – 7 YEARS
SUMMARY
2. Creating visual Standard Operating Procedures (SOP) for the process
Establishment of online manufacturing (JIT) and batch production
Implementation of TPM , SMED and Poke-Yoke techniques
Improvement of efficiency and overall equipment effectiveness (OEE) of various process
Ensure work place safety by identifying and clearance of unsafe conditions by coordinating with safety team
To work cross-functionally and at all levels within the organization
Conduct plant level studies in cost management techniques for productivity enhancement & process
improvement.
Provide analytical inputs to Operations Head on revenues, capacity utilization, costs and profitability for
planning.
To strategically plan an increase in the company's productivity, by making optimum use of the available
resources.
To provide leadership to all the Production Coordinators & Supervisors in their day to day job assignments.
Controlling the rejection rate and analyzing on a daily and shift basis
Inventory reduction of various SKU s , SFG s & RM in all process of production with Value Stream Mapping
Conducting daily and weekly production review meetings with supervisors and subcontractors
Design, develop and conduct time studies and work simplification programs
Support the implementation / leverage of best practices across the company to ensure process improvements
are institutionalized throughout the business
@SAMI AL-FALLATAH TRADING EST. SAUDI ARABIA – DESIGNATION : PRODUCTION ENGINEER
(Aug2010 to Jun2012)
To participate and coordinate with all the stages of production/operation in the factory
To create a time-bound production schedule and make sure that the manufacturing is timely and standardized.
Checking daily production reports and setting daily targets
To provide leadership to all the Production Coordinators & Supervisors in their day to day job assignments.
Conducting daily and weekly production review meetings with supervisors and subcontractors
Implementing Company Policies & Procedures with regard to production and the workforce
Weekly production planning & execution for various SKU s of the entire production unit
Coordinating with maintenance team for technical issues and preparation of preventive maintenance
schedule
Ensure adherence to all applicable regulations, policies and procedures for health, safety and environmental
compliance.
Maintain professional and technical knowledge by attending educational workshops; reviewing professional
publications; establishing personal networks and participating in professional societies.
3. Perform any job- related activities as requested by the immediate supervisor/manager
Monitor manufacturing cost and maintain the expenses within the budgeted amount
To provide leadership to all the Production Coordinators & Supervisors in their day to day job assignments.
Conducting daily and weekly production review meetings with supervisors and subcontractors
@BLUESTAR INDIA (P) LTD, KOLLAM , DESIGNATION : MECHANICAL ENGINEER (SEP 2009 – JUN 2010)
Planning & Scheduling
Verification of Design, Drawing & Submittals
Preparing daily, weekly & monthly reports
Attending client review meetings
Responsible for assuring and controlling the work quality as per the approved specification and drawings
Responsible for all inspections at site inclusive of witnessing, sentencing, recording and reporting the results
and resolving any problems arising
Site inspection and respective documentation and control.
Evaluate specific inspections and sentence the results with the subcontractor.
Verification of Design, Drawing & Submittals
Follow up with client for Technical Issues
Through check of duct designing as per the specifications
Lean Manufacturing Implementation &
Kaizen
Production planning , scheduling &
execution
Knowledge of 5S methodology
Value stream mapping
Inventory control
SAP Production module
Microsoft office expert
Vendor management
Cross-functional team management
Facility and plant modifications
Time & motion study
Line balancing
Productivity improvement
OEE Improvement
Pareto-Analysis
Cause & Effect Analysis
5 S auditing
CORE COMPETENCIES
4. Bachelor of Technology in Mechanical Engineering from Mahatma Gandhi University, Kottayam in
2009
Master of Business Administration in Supply Chain Management & Human Resource Management
from Sikkim Manipal University (DE), in 2015
Advanced Training Program on Energy Efficiency by Confederation of Indian Industry, Hyderabad in
Aug 2015
Training program on Lean Basics by Kaizen Institute India (P) Ltd , Pune in Dec 2015
7 QC tools by Kaizen Institute India (P) Ltd, Hyderabad in January 2016
5S by Kaizen Institute India (P) Ltd, Hyderabad in January 2016
I hereby declare that the information furnished above is true to the best of my knowledge
EDUCATION
TRAINING PROGRAMMES ATTENDED
DECLARATION