SlideShare a Scribd company logo
1 of 17
Download to read offline
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

Analysis and Design of an Overhead Self-launching Movable Scaffolding System
for Arsta Railway Bridge, Sweden
Watanapong Hiranmarn1, Chuan Chuntavan2, Nuthaporn Nuttayasakul3 Martin P. Bae4 and
Huang Aiwu5
1

Department of Civil Engineering, Mahanakorn University of Technology, Bangkok,
Thailand, 10530

2,3

Department of Civil Engineering, Academic Division, Chulachomklao Royal Military
Academy, Nakorn Nayok, Thailand, 26001

4,5

NRS Consulting Co.,Ltd., 121/90 RS Tower, 32nd Floor, Ratchadaphisek Road, Din
Daeng, Bangkok, Thailand, 10400
1

E-mail: watanapong@gmail.com 2cchuntavan@gmail.com, 3nuthaporn.crma@gmail.com,
4

martin@nrsconsult.com, 5huang@nrsconsult.com

Abstract
Norwegian specialist, NRS AS, has been appointed by the contractor of Swedish Traffic
Authority, Pihl, to undertake the design and supply of a Self-launching Movable Scaffolding
System (MSS) for the construction of the Arsta railway bridge in Sweden. The bridge will
begin north of Arstaberg station and end just south of Alvsjo goods station. The railway
bridge is a single viaduct, pre-stressed, solid box-girder bridge. Bridge span length varies
from 24.67-34.22m with the average span weight of 20.0 t/m. There are two types of piers,
i.e. single and portal, standing up around 10 meters above the ground. The 1.4km long bridge
is casted in the MSS – a mold that is moved forward bit by bit until the casting process is
completed. The 75m MSS is mounted on the piers that are in the area immediately south of
Alvsjo freight rail yard. The scope of NRS’s work includes the design, steel fabrication, and
supply of ancillary equipment for the MSS. NRS AS will also provide engineering knowhow, technical support and advice on the construction of such bridge. NRS Consulting has
been assigned by NRS AS to carry out the design of MSS for this bridge. This paper presents
several design challenges due to site constraints and the bridge structures itself. These
challenges include high impact loads on the MSS due to adverse wind load anticipated while
working nearby the moving train, special considerations to ensure efficient installation, bridge
concreting and launching of the MSS.
Keywords : Movable scaffolding system, MSS, Pre-stressed concrete bridge, Railway bridge
1. Introduction
Bridge construction especially for a whole span cast in-situ concrete bridge, over deep
valleys, water crossings with steep slopes, over highway or railway, or environmentally
Page 1 of 17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

protected regions can offer many challenges. The Movable Scaffolding System (MSS) for
bridge construction may offer advantages over conventional construction (Conventional
Scaffolding), including creating minimal disturbance to surroundings, providing a more
concentrated work area for superstructure assembly, and possibly increased worker safety
given the improved erection environment.
Conventional Scaffolding or Formwork was formerly built in place, used once and
wrecked. Because of high labor cost and material costs, the trend today is toward increasing
prefabrication, assembly in large units, erection by mechanical means such as “movable
forms” and continuing to modify and reuse the forms for other projects.
Movable Scaffolding Systems are conceived to be used in the construction of cast in-situ
concrete bridges and they are travelling steel structures supporting the formwork that gives
shape to the bridge. The MSS is built to be backed off from the hardened concrete, moved to a
new position, and precisely adjusted for concreting the next span.
The MSS consists of a support structure spanning between two piers from which
formwork is either supported or suspended. The inner formwork (core form) is collapsible and
can run on a rail system to allow easy relocation to the next span. The system is designed so
that the outer formwork can be opened sufficiently to allow it to pass around the bridge
columns during the launching process. After launching, the formwork is closed again and
after setting to the correct alignment, placement of reinforcement can start.
The MSS can be divided into two types, namely, (i) underlane (or underslung) and (ii)
overlane (or overhead). The underlane type of MSS has two parallel girders which supports
the formwork. The overlane type of MSS has one or two main girders from which the
formwork is suspended.

The choice of which type to be used depends on site conditions

such as height restrictions, type of bridge deck (e.g. single cell, twin cell, double T) and
height of columns.
NRS is the first in the world to develop the Self-launching MSS (SL-MSS) in order to
solve the problems related to the difficulties in handling pier support brackets over water as
well as on high piers. This system is able to transfer forward and mount the pier support
brackets without any need of an independent crane. The SL-MSS has been successfully used
in the construction of several major bridge projects worldwide and is widely sought after due
to its cost and operational efficiency.
However, the existing problems related to current MSS include requirement of long cycle
time, inability to deliverable whole rebar cage simultaneously or all at once, requirement of
several block-outs in the superstructure, requirement of hanging bars passing through the
superstructure deck to support the formwork, requirement of other equipments necessary for

Page 2 of 17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

relocation of the supports and, last but not least, the complexity of its operation as well as the
labor intensive work.
Moreover, most of the movable scaffolding systems at present have limitations in their
operation regarding the high costs of construction manpower and the cost of assembling,
dissembling and re-assembling.
This invention provides the new MSS with the self-launching system used for cast-in-situ
bridges which can offer many cost-saving advantages to the bridge construction project.
2. Bridge Configuration
This section includes requirements and information provided by the client (the contractor
of Swedish Traffic Authority, Pihl) regarding the configuration of the bridge. The railway
bridge is a single viaduct, pre-stressed, solid box-girder bridge. The bridge has various span
length with the start span of 25.20m and many intermediate spans length of 24.67, 25.09,
28.30, 29.25, 29.88, 31.0, 31.35, 31.50, 31.56, 34.22m with the end span of 29.25m as shown
in figure 1 below.

16
17
18
19
20
21
22
23
24
25
26
27
28

Fig. 1 Bridge structural layout drawings
The bridge is constructed as continuous span with the expansion joints at abutments. It has
minimum horizontal radius of 800m and maximum longitudinal slope of 1.25%. The bridge
Page 3 of 17
1
2
3
4
5

superstructure is 9.0m wide and. 2.20m in depth with the span weight of 20.0 t/m. The bridge
substructure has pier width of 2.70m. and pier length of 1.70m. There are two types of piers,
i.e. single and portal. In general, the single piers are for installing the rail system and portal
pier areas (175m and 80m) are for the station areas.

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Fig. 2 Bridge superstructure and piers

3. Design Criteria
3.1 Design Code
The structural calculation of the MSS was performed according to the following design
rules and specifications:
3.1.1 Steel structure: Eurocode 3 [1], AISC [2], NS 3472E [3], AASHTO [4], and BS
5950 [5].
3.1.2 Wooden formwork: NS 3470 [6]
3.1.3 Lifting equipment: F.E.M. 1.001 [7] and DnV rules [8]
3.2 Load
The assumed loads and density are as following:
3.2.1 Density of: concrete 26.0 kN/m3, steel 77 kN/m3, wood 8.0 kN/m3.
3.2.2 Working platforms: upper-working platform of top panel formwork are designed for
a uniform load of 2.5 kN/m2
3.2.3 Wind: allowable wind speed for reinforcement and concreting ≤ 22 m/s, for
launching ≤ 12 m/s. No operation is allowed (MSS parked) when wind speed is 23-30 m/s.
The MSS should be secured in the position when wind speed is 31-68 m/s.
3.3 Deflection

Page 4 of 17
1
2
3
4
5
6
7
8
9
10

Maximum deflection of formwork during concreting is less than or equal to L/400, when L
is span length of formwork.
3.4 Material data
3.4.1 Steel quality: since the MSS will be fabricated in China and shipped to Sweden after
complete fabrication, therefore, material properties are based on Chinese standard. Steel
grades are Q345 for main member and Q235 for secondary member. Steel strength is
depending on the thickness as shown in Table 1 where fy is the yield strength and fu is the
ultimate strength.
Table 1 Steel properties
Steel Grade

Plate thickness, t (mm)
t ≤ 16

16< t≤ 25

25 < t ≤ 36

36 < t ≤ 50

50 < t ≤ 100

fy / fu,
Mpa.

fy / fu,
MPa.

fy / fu,
MPa.

fy / fu,
MPa.

fy / fu,
MPa.

Q345 (16Mn)
(Profiles/plates)

345/510

325/490

315/470

295/470

275/470

Q235
(Profiles/plates)

235/340

225/340

225/340

215/340

205/340

Young’s modulus of elasticity:
Poisson’s ratio:
Density:

11
12
13
14
15
16
17
18
19
20

210,000 MPa.
0.3
7,850 kg/m3

3.4.2 Fastening elements: the fastening elements are those for connecting each structural
members together for example threaded bolts and pin bolts. The strength of these fastening
elements depend on size, code, and grade of the elements as shown in Table 2.
3.4.3 Wooden Formwork: design of wooden formwork is based on following:
Plywood: thickness 21 mm, Dokaplex formwork standard.
Wooden material: Norwegian, quality T18 or equivalent NDS.
Formwork ties: ø 15 mm, 900/1100 MPa and ø 20 mm, 900/1100 MPa.
Table 2 Fastening elements properties
BOLTS
CODE:
NS-180898-1&2
(Threaded Bolts)
NS-180898-1&2
(Threaded Bolts)
EN 10083-1
(Pin Bolts)

0 –16
GRADE:
8.8

40 Cr

Diameter, t (mm)
41-100
100-160
f y / fu,
MPa.

640 / 800

10.9
34CrNiMo6

17-40
fy / fu,
MPa.

-

900 / 1000
980/
1180

880/
1080

160 – 250
f y / fu,
MPa.
-

780/
980
785/980

-

690/
880

590/
780

21

Page 5 of 17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

3.4.4 Material factors (γm): Ultimate Limit State (ULS): All parts, γm = 1.15; Service Limit
State (SLS): All parts, γm = 1.00
3.5 Design approach
The global anaylsis of the MSS was performed using Eurocode 3 [1]. The analysis of each
part in the MSS system was performed using either Eurocode 3 [1] or AISC [2]. For the
AISC, the Load and Resistance Factor Design (LRFD) method was used in the design of steel
members.
4. Research Methodology and Structural Analysis
4.1 Research Methodology
Research on the design of the MSS was based on more than 30 years experience of NRS
bridge construction equipment. All information from the site supervisors of the NRS bridge
construction team were collected, analyzed, scrutinized and finally summarized to build up
the best equipment for this bridge in term of performance and efficiency.
The research started from collecting all requirement from the client, studying data from
past experience, building up the 3D finite element model, analyzing all load cases acting on
the MSS, designing all parts of the MSS based on the worse load case, and finally
constructing 3D model for both assembly and operation.
4.2 Structural Analysis
Three dimensional (3D) finite element model of the MSS was constructed based on the
nominal geometric and material properties listed in Table 1.
PC-based STAAD-PRO [9] was selected as the software for structural analysis. The
analysis was carried out based on the situations that can occur during the MSS operation
period which consists of the concreting stage, support relocation stage, launching stage and
parking stage. The model composed of Main Girder, Front Nose and Hangers generated by
frame member in 3D model. Figure 3 shows 3D structural model of the MSS.

Fig. 3 3D analytical model of the MSS

Page 6 of 17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

After the 3D analytical model is completed, loads would be applied on the MSS based on
the actual weight of concreting bridge span, steel self-weight of MSS, external formworks,
and live loads on working platforms. Wind load was also included in the analysis of the MSS
for both concreting and launching positions. Figure 4 shows one example of analysis result
when the MSS is in concreting position.

Fig. 4 Analysis result shows bending moment and shear diagrams when MSS is in the
concreting position
Rear Support and Front Support of this project have been designed to be able to side shift by
pass through web openings of the Main Girder. A huge force transfers from the Main Girder
to those supports may be affected to shear capacity of the web openings and strengthening
around the web openings may be necessary. A method proposed by Hagen and Larsen [10]
calculate the shear capacity of steel girders with large web openings is based on the shear
buckling capacity, as given by Eurocode 3, was used. The design of shear capacity of girder
with opening given by

Page 7 of 17
1
2
3

=

Vbw,mod,Rd

f yw
⎛ Dh ⎞
ht
⎜1 −
⎟ χ w c2
h ⎠
γ M1 3
⎝

=

α c ⎜1 −

but not larger than

4
5
6
7
8
9
10
11

Vbw,modcutoff,Rd

19
20
21
22
23
24
25
26
27
28
29
30

Dh ⎞ f yw
ht
⎟
h ⎠ γ M1 3

(2)

Dh is the height of the opening and h and t are the clear web height (depth) between flanges
and the web thickness respectively. c2 is an adjustment factor the secondary effects of the
openings. αc is a cut-off factor and χw is the buckling reduction factor for shear as given in EN
1993-1-5 [11].
The moment capacity of girder is given by

12
13
14
15
16
17
18

⎛
⎝

(1)

=

M mod,Rd

=

M buckl ,mod,Rd

fy

γM0

Weff ,mod

(3)

Weff,mod is computed by neglecting all parts of the effective web area that fall within the
opening. Horizontal reinforcement, if any, is not included
Moreover, for girders with openings the verification of shear and primary moment
interaction may be given by

VEd
Vbw,mod,Rd

≤1

⎛ M
+ ⎜1 − f ,mod,Rd
M el ,mod,Rd ⎜
M pl ,Rd
⎝
M Ed
≥ 1 .0
M buckl ,mod,Rd
M Ed

(4)
2

⎞⎛
⎞
VEd
− 1⎟ ≤ 1
⎟⎜ 2
⎟ V
⎠
⎠ ⎝ bw,mod,Rd

for

M Ed
M f ,mod,Rd

≥ 1 .0

(5)
(6)

VEd and Med are the shear force and primary moment, acting at a vertical section through the
center of the opening. Mpl,Rd is the plastic moment design capacity of the section, considering
the effective area of the flanges and the gross area of the web. Mel,mod,Rd is the elastic moment
design capacity of the girder net section. Mbuckl,mod,Rd is the moment capacity design of the net
section when only the modified effective areas are considered. Mf,mod,Rd is the moment
capacity design when only the effective flange areas are considered, and the areas required to
support the additional flange forces are subtracted.

5. Design of MSS Main Parts
Page 8 of 17
1
2
3
4
5
6
7
8
9
10
11
12

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

The self-launching movable scaffolding system (SL-MSS) according to this project
comprises of:
5.1 Main Girder
Main Girder is the principle bearing component, which transfers the design loads to the
supports. Concrete loads are transferred from the formwork into the hanger trusses, which are
bolted to the Main Girder. During launching, the Main Girders are supported on the
Launching Wagon bogie. During concreting, they are supported by the main jacks, i.e. 2 at the
rear support and 2 at the front support. At the front end, there are connections for joining the
Nose to the Main Girder. The Main Girder is divided into four sections, length varies from
9.765-11.800m suitable for transport, connected together on site by bolted connections, as
shown in Figure 5 below.

Fig. 5 Main girder after lower and upper sections are assembled
5.2 Rear Nose
Rear Nose which provides a transfer of load to Rear support during casting and launching
is equipped with the mono-rail for electrical lifting hoist used for rebar cage loading.
5.3 Hanger Trusses
Hanger Trusses which provides a transfer of load from formwork to main girder during
casting. There is the second folding function on the upper part of the hanger trusses which
creates the wider opening and the higher position. This will allow the MSS to pass the portal
pier area or other obstructions.
5.4 Rear Support
Rear Support which provides support to the MSS during rebar cage installation, casting,
and launching. The rear support can be opened in the center for rebar cage to pass through

Page 9 of 17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

and unlike the other previous systems that require the additional rear support for casting, the
Rear support of this invention is now designed to take the casting load. The foldable legs,
parts of the Rear support, are folded up to support directly to the main girder during casting
and launching. The rear support main jacks are activated and transfer load to existing bridge.
During MSS launching, the rear support main jacks are deactivated and load is transferred
passed through the express rollers to the existing bridge. There are rear support side shifting
cylinders equipped at top of the rear support and the main girder. They are used for transverse
adjusting of the main girder during launching pass through curve spans and for transverse
adjusting of the rear support itself before casting. The Rear Support is fixed to the main
girder. No other external equipment is required for its relocation.
5.5 Front Support
Front Support which provides support to the MSS during rebar cage installation and
casting. The front support is opened at the center for rebar cage to pass through. Once finish
placing the rebar cage, tension bars are installed and engaged to the front support to confine
the deflection of the front support during the casting stage. Unlike the other previous systems
that require the block-outs in bridge structure, there is no part of the front support pass
through the bridge structure in this system. Therefore, block-outs are not required. During
casting, the front support main jacks are activated and load from the main girder transferred to
the front support. The front support legs, which are part of the front support, provide a
transfer of load to the column footing.

There are front support side shifting cylinders

equipped at the top of the front support and the main girder to allow the transverse adjusting
of the main girder. The front support is fixed to the main girder. No other external equipment
is required for its relocation.
5.6 Front Launching Support
Front Launching Support provides support to the MSS during launching operation. The
front launching support is set and secured on the pier top with the launching wagon at the top,
which allows the front nose and the main girder to glide or move over to the new set position.
The front launching support can be dissembled from pier and suspended to front nose in order
to relocate to the next pier.
5.7 Middle Launching Support
Middle Launching Support provides support to the MSS during launching operation. The
middle launching support is suspended to the front nose during casting. The middle launching
support is moved back and set on already casted concrete and activated to support the MSS
during launching.
Page 10 of 17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

5.8 Trolley system
Trolley system provides relocation to the Middle lunching support and the Front
launching support and also provides the rebar cage delivery. The trolley system is composed
of the mono-rail set along the rear nose, main girder, and front nose and the electrical lifting
hoist.
5.9 Formwork
Formwork supported by support frame in this system does not require hanging bars for its
hanging. Therefore, there is no obstruction during the rebar cage installation and concreting.
6. Assembling and Erecting Sequence
In order to operate the MSS, the assembling and erecting sequence of the SL-MSS can be
described as the following:
1. Install the temporary tower at the front pier of the span being cast.
2. Install and secure the middle launching support over the temporary concrete foundation
behind the abutment.
3. Assembly the main girder on ground. Install the main girder on to the temporary tower
and the middle launching support.
4. Install the front support and front support legs, and rear support to the main girder.
Activate both supports to take load.
5. Remove the temporary tower and the middle launching support.
6. Install the hanger trusses to the main girder.
7. Install formwork support frame and formwork on hanger trusses.
8. Assembly the front nose on ground. Install the front nose to the main girder.
9. Install trolley system.
10. Install other miscellaneous parts, i.e. hydraulics equipment, pumps, working platform
to complete.
Now, the MSS is ready for bringing in the rebar cage for the first span of the bridge.
The MSS is a complex structure which requires a great number of operations to be
performed in a safe manner. The safety check lists need to be implemented before starting
each operations.
Contractor-engineering office shall carefully plan each single operation based on the input
given in the operation manual and on the relevant conditions for each single operation. The
planning shall be performed in advance to reduce the risk of leaving out important issues. The
planning shall include relevant obstructions for each span.

Page 11 of 17
1
2
3
4
5
6

7
8
9
10
11
12

13
14

Verify that all involved personnel are aware of the operations to be performed and that
they are informed about the risks and safety measures involved in the different steps of the
operation. Check that the hydraulic system is working properly.
All personnel working on the formwork prior to securing with tension bars shall be
supplied with a safety harness attached to the Hanger Truss.

Fig. 6 Three dimensional analytical model of the MSS
After bringing in and installing the reinforcement and prestressing steel, now the MSS is
ready for casting the first span of the bridge as shown in figure below.

Fig. 7 Reinforcement and prestressing steels installation
Page 12 of 17
1
2
3
4
5
6
7

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

The concreting work is a fast activity, where the workers move continuously along the
formwork. The following main safety comments are noted. Workers on the top slab shall be
especially careful when vibrating and moving along.
The concrete hoses will need to be located within the MSS structure. Attention shall be paid
not to damage any of the MSS components.

Fig. 8 The MSS in concreting position for start span, photo taken at construction site in
August 2012
7. Concreting Sequence and Launching Procedures
7.1 Concreting Sequence
Concreting starts above the front pier of the MSS and continues symmetric both in front
and back of the pier, and then working back to the previous span. Based upon past experience,
the maximum allowable unbalance during concreting is 100kN (10 tons). This unbalance is
defined as the difference of concrete between the right and left sides of the superstructure.
By starting the concrete at the front end of the MSS, the Main Girder will have virtually
reached its maximum deflection by the time concreting reaches the previous span.
7.2 Launching Procedure
The launching condition is the most extensive of all operations. It involves using almost all
the facilities of the MSS. The launching method is for example affected by the obstructions
below the formwork, obstructions on the sides of the formwork, already cast concreted
sections, radius of spans and span lengths etc.
During launching, it is essential that all personnel are given specific responsibilities and
understand the potential problems that could occur. The main problem when launching
through a radius and adjacent to an existing structures will possibly be the launching rail
getting jammed in the launching wagon or the hangers clashing with the existing structures or
other obstructions.
Page 13 of 17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

In addition to the above, it is also necessary to observe any obstructions that may be
present beside the bridge as the MSS is launched forward with the hanger trusses together
with formwork opened outward.
The launching sequence of the SL-MSS comprises of the concreting and launching stages
as the following:
Stage 1
1.1 MSS is set at the concreting position.
1.2 Front support and rear support are activated.
1.3 Middle launching support is suspended to the front nose.
1.4 Front launching support is ready set on top of the next pier.
1.5 Install rebar cage and cast the span.
Stage 2
2.1 Move back and install the middle launching support on the already cast deck.
2.2 Release the main jacks at front support and rear support respectively. Rear support is
now on the express rollers.
2.3 MSS is supported by middle launching support and rear support.
2.4 Open the hanger trusses.
2.5 Prepare for launching forward to the next span.
Stage 3
3.1 Launch forward the MSS to the new span until the front support is in same line with
the front launching support. During launching, the MSS is supported by front launching
support, middle launching support and rear support
3.2 Activate the main jacks at front and rear supports to take load of the MSS. Middle
launching support and front launching support are now free.
Stage 4
4.1 Relocate the front launching support to set on the next pier.
4.2 Relocate the middle launching support to suspend to the front nose.
4.3 Close up the hanger trusses. Prepare the MSS for the casting.
4.4 Repeat the stage 1-4 to complete the cycle for the next span.
8. Dismantling Procedure
The dismantling process of the SL-MSS can be described as the following;
Process of this operation depends on the actual condition at site and varies from job to job.
Careful planning and drawings should be done before actual dismantling begins. The general
steps to dismantle the MSS after the last span has been completed are as follows:
8.1 Install temporary tower at rear of main girder to take load of MSS.

Page 14 of 17
1
2
3
4
5
6
7
8
9
10
11

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

8.2 MSS is supported by temporary tower at the rear and the middle launching support at
the front.
8.3 Dismantle the front nose and front launching support.
8.4 Fold down the bottom hangers & start dismantling the formworks and formwork
support frame.
8.5 Dismantle the hanger trusses.
8.6 Dismantle the front support and front support leg.
8.7 Dismantle the rear support.
8.8 Bring down the main girder and dismantle each module.
8.9 Dismantle the middle launching support and the temporary tower.

Fig. 9 MSS in concreting position for the 7th span (P34-P33), train passing adjacent the MSS,
photo taken at construction site in December 2012
9. Conclusion
The advantages of the movable scaffolding system when compared to conventional
scaffolding or launching gantries are as the following
-

High efficiency in achieving rapid cycles

-

Lightweight

-

Easy to assemble

-

Reduce manpower

-

Can be adapted to different cross sections (allowing reuse elsewhere)

-

High resistance to torsion

-

Maximum deflection = L/400 of span

-

Self launching option (no cranes required for pier bracket relocation)

-

Limited interference to road users below during construction (if applicable)
Page 15 of 17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

-

Pre-stress cost reduction (up to 30%) by reduction of deck pre-stressing amount

(no cantilever moments) or reduction in number of anchorages & couplers in the prestressing of the deck and reduction in amount of pre-stressing operations in the deck
-

Reduction in number of high risk operations (movements & launching)

-

Easier geometry control (span by span construction)

-

No requirement for scaffolding to support the structure

-

Prefabricated rebar cage can be lifted and placed by MSS

-

Less forces in piers

-

No requirement for segmental casting yard and associated transport costs.

10. Acknowledgments
The writers are indebted to all design engineers and draftmans of the NRS Consulting
company for their great contributions to this project.
References
[1] Eurocode 3. Design of steel structures, Part 1-1. General rules and rules for buildings,
European Committee for Standardisation (1st Ed.), Comite Europeen de Normalisation
(CEN), Europäisches Komitee für Normung, Central Secretariat: rue de Stassart 36, B1050 Brussels, 1993.
[2] AISC. The American Institute of Steel Construction Inc., December 27, 1999. Load and
resistance factor design specification for structural steel buildings.
[3] NS 3472E. Norwegian standard, Steel structures design rules (2ndEd.), published by
Norges Standardise-ringsforbund (NSF), Norwegian standards Association, 1984.
[4] AASHTO. The American Association of State Highway and Transportation Officials,
Guide design specification for bridge temporary works, 1995.
[5] BS 5950. Part 1, Structural use of steelwork in buildings, Code of practice for design in
simple and continuous construction: hot rolled sections, 1990.
[6] NS 3470, Norwegian standard, 4th Ed., 1989.
[7] F.E.M.1.001: Rules for design of hoisting appliances (3rd Ed.), published by Federation
Europeenne De La Manutention, 1987.
[8] DnV Rules: Rules for planning and execution of Marine operations, Part 2, Chapter 5:
Lifting, Det Norske Veritas, 1996.
[9] STAAD-PRO, Research Engineers, Inc., US Corporate Headquarters, 22700 Savi Ranch,
Yorba Linda, CA 92687, U.S.A., Tel:(714) 974-2500, Fax: (714) 974-4771, EMail:info@reiusa.com, Internet:http://www.reiusa.com

Page 16 of 17
1
2
3
4
5

[10] N.C. Hagecenn and P.K. Larsen, Shear capacity of steel plate girders with large web
openings, Part II: Design guidelines, Journal of Constructional Steel Research, 65(2009),
151-158
[11] EN 1993-1-5 Eurocode 3-Design of steel structure – Part 1-5: Plated structural
elements, 2006, CEN.

Page 17 of 17

More Related Content

What's hot

Skills m08 e_portalframes_singlestoreybuildings
Skills m08 e_portalframes_singlestoreybuildingsSkills m08 e_portalframes_singlestoreybuildings
Skills m08 e_portalframes_singlestoreybuildingsMd. Shahadat Hossain
 
Lecture02 design of composite stringers ( Highway Engineering )
Lecture02   design of composite stringers ( Highway Engineering )Lecture02   design of composite stringers ( Highway Engineering )
Lecture02 design of composite stringers ( Highway Engineering )Hossam Shafiq I
 
Building Structures: Fettuccine Truss Bridge
Building Structures: Fettuccine Truss BridgeBuilding Structures: Fettuccine Truss Bridge
Building Structures: Fettuccine Truss BridgeEe Dong Chen
 
Analysis & design of T-Beam bridge
Analysis & design of T-Beam bridgeAnalysis & design of T-Beam bridge
Analysis & design of T-Beam bridgeElamathy Murugan
 
Building Structure Project 1 Report
Building Structure Project 1 ReportBuilding Structure Project 1 Report
Building Structure Project 1 Reportkimberleyee95
 
Design and analysis of stress ribbon bridges
Design and analysis of stress ribbon bridgesDesign and analysis of stress ribbon bridges
Design and analysis of stress ribbon bridgeseSAT Journals
 
Bridge loading and bridge design fundamentals
Bridge loading and bridge design fundamentalsBridge loading and bridge design fundamentals
Bridge loading and bridge design fundamentalsMadujith Sagara
 
Building structure project 1 report
Building structure project 1 reportBuilding structure project 1 report
Building structure project 1 reportAdelinetingg
 
Truss Bridge Report
Truss Bridge ReportTruss Bridge Report
Truss Bridge ReportYvonne Chin
 
Stress ribbon bridges stiffened by arches or cables
Stress ribbon bridges stiffened by arches or cablesStress ribbon bridges stiffened by arches or cables
Stress ribbon bridges stiffened by arches or cablesMasum Majid
 
MULTI-STOREY CAR PARKING
MULTI-STOREY CAR PARKINGMULTI-STOREY CAR PARKING
MULTI-STOREY CAR PARKINGManoj Navneeth
 
Analysis of outrigger system for tall vertical irregularites structures subje...
Analysis of outrigger system for tall vertical irregularites structures subje...Analysis of outrigger system for tall vertical irregularites structures subje...
Analysis of outrigger system for tall vertical irregularites structures subje...eSAT Journals
 
Ch5 Plate Girder Bridges (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Me...
Ch5 Plate Girder Bridges (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Me...Ch5 Plate Girder Bridges (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Me...
Ch5 Plate Girder Bridges (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Me...Hossam Shafiq II
 
BUILDING STRUCTURES PROJECT 1 FETTUCCINE TRUSS BRIDGE
BUILDING STRUCTURES PROJECT 1 FETTUCCINE TRUSS BRIDGEBUILDING STRUCTURES PROJECT 1 FETTUCCINE TRUSS BRIDGE
BUILDING STRUCTURES PROJECT 1 FETTUCCINE TRUSS BRIDGEPatricia Kong
 
Ch4 Bridge Floors (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Metwally ...
Ch4 Bridge Floors (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Metwally ...Ch4 Bridge Floors (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Metwally ...
Ch4 Bridge Floors (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Metwally ...Hossam Shafiq II
 

What's hot (20)

Tub_Girder_Draft_Linked
Tub_Girder_Draft_LinkedTub_Girder_Draft_Linked
Tub_Girder_Draft_Linked
 
Skills m08 e_portalframes_singlestoreybuildings
Skills m08 e_portalframes_singlestoreybuildingsSkills m08 e_portalframes_singlestoreybuildings
Skills m08 e_portalframes_singlestoreybuildings
 
Lecture02 design of composite stringers ( Highway Engineering )
Lecture02   design of composite stringers ( Highway Engineering )Lecture02   design of composite stringers ( Highway Engineering )
Lecture02 design of composite stringers ( Highway Engineering )
 
Building Structures: Fettuccine Truss Bridge
Building Structures: Fettuccine Truss BridgeBuilding Structures: Fettuccine Truss Bridge
Building Structures: Fettuccine Truss Bridge
 
Analysis & design of T-Beam bridge
Analysis & design of T-Beam bridgeAnalysis & design of T-Beam bridge
Analysis & design of T-Beam bridge
 
Building Structure Project 1 Report
Building Structure Project 1 ReportBuilding Structure Project 1 Report
Building Structure Project 1 Report
 
Design and analysis of stress ribbon bridges
Design and analysis of stress ribbon bridgesDesign and analysis of stress ribbon bridges
Design and analysis of stress ribbon bridges
 
Bridge loading and bridge design fundamentals
Bridge loading and bridge design fundamentalsBridge loading and bridge design fundamentals
Bridge loading and bridge design fundamentals
 
Building structure project 1 report
Building structure project 1 reportBuilding structure project 1 report
Building structure project 1 report
 
Fettucine Bridge Report
Fettucine Bridge ReportFettucine Bridge Report
Fettucine Bridge Report
 
Truss Bridge Report
Truss Bridge ReportTruss Bridge Report
Truss Bridge Report
 
Short Composite Columns - thesis
Short Composite Columns - thesis Short Composite Columns - thesis
Short Composite Columns - thesis
 
ISBN9783639665369
ISBN9783639665369ISBN9783639665369
ISBN9783639665369
 
Stress ribbon bridges stiffened by arches or cables
Stress ribbon bridges stiffened by arches or cablesStress ribbon bridges stiffened by arches or cables
Stress ribbon bridges stiffened by arches or cables
 
Design of steel structural elements
Design of steel structural elementsDesign of steel structural elements
Design of steel structural elements
 
MULTI-STOREY CAR PARKING
MULTI-STOREY CAR PARKINGMULTI-STOREY CAR PARKING
MULTI-STOREY CAR PARKING
 
Analysis of outrigger system for tall vertical irregularites structures subje...
Analysis of outrigger system for tall vertical irregularites structures subje...Analysis of outrigger system for tall vertical irregularites structures subje...
Analysis of outrigger system for tall vertical irregularites structures subje...
 
Ch5 Plate Girder Bridges (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Me...
Ch5 Plate Girder Bridges (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Me...Ch5 Plate Girder Bridges (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Me...
Ch5 Plate Girder Bridges (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Me...
 
BUILDING STRUCTURES PROJECT 1 FETTUCCINE TRUSS BRIDGE
BUILDING STRUCTURES PROJECT 1 FETTUCCINE TRUSS BRIDGEBUILDING STRUCTURES PROJECT 1 FETTUCCINE TRUSS BRIDGE
BUILDING STRUCTURES PROJECT 1 FETTUCCINE TRUSS BRIDGE
 
Ch4 Bridge Floors (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Metwally ...
Ch4 Bridge Floors (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Metwally ...Ch4 Bridge Floors (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Metwally ...
Ch4 Bridge Floors (Steel Bridges تصميم الكباري المعدنية & Prof. Dr. Metwally ...
 

Viewers also liked

GIRDER DESIGN OF A BALANCED CANTILEVER BRIDGE WITH ANALYSIS USING MIDAS CIVIL
GIRDER DESIGN OF A BALANCED CANTILEVER BRIDGE WITH ANALYSIS USING MIDAS CIVILGIRDER DESIGN OF A BALANCED CANTILEVER BRIDGE WITH ANALYSIS USING MIDAS CIVIL
GIRDER DESIGN OF A BALANCED CANTILEVER BRIDGE WITH ANALYSIS USING MIDAS CIVILAM Publications
 
Sachpazis_Trapezoid Foundation Analysis & Design. Calculation according to EN...
Sachpazis_Trapezoid Foundation Analysis & Design. Calculation according to EN...Sachpazis_Trapezoid Foundation Analysis & Design. Calculation according to EN...
Sachpazis_Trapezoid Foundation Analysis & Design. Calculation according to EN...Dr.Costas Sachpazis
 
Sachpazis reinforced masonry retaining wall analysis & design, in accordance ...
Sachpazis reinforced masonry retaining wall analysis & design, in accordance ...Sachpazis reinforced masonry retaining wall analysis & design, in accordance ...
Sachpazis reinforced masonry retaining wall analysis & design, in accordance ...Dr.Costas Sachpazis
 
Bridge project
Bridge projectBridge project
Bridge projectDuy Huynh
 
Sachpazis cantilever retaining wall analysis & design (en1997-1-2004)
Sachpazis cantilever retaining wall analysis & design (en1997-1-2004)Sachpazis cantilever retaining wall analysis & design (en1997-1-2004)
Sachpazis cantilever retaining wall analysis & design (en1997-1-2004)Dr.Costas Sachpazis
 
Sachpazis: Retaining wall Analysis & Design (EN1997-1:2004 incorporating Corr...
Sachpazis: Retaining wall Analysis & Design (EN1997-1:2004 incorporating Corr...Sachpazis: Retaining wall Analysis & Design (EN1997-1:2004 incorporating Corr...
Sachpazis: Retaining wall Analysis & Design (EN1997-1:2004 incorporating Corr...Dr.Costas Sachpazis
 
Helvetas Nepal Trail bridge experience
Helvetas Nepal Trail bridge experienceHelvetas Nepal Trail bridge experience
Helvetas Nepal Trail bridge experiencewalkafine
 
Ultimate strength analysis of box girder under hoggong bending moment, torque...
Ultimate strength analysis of box girder under hoggong bending moment, torque...Ultimate strength analysis of box girder under hoggong bending moment, torque...
Ultimate strength analysis of box girder under hoggong bending moment, torque...eSAT Publishing House
 
Dr. Costas Sachpazis. 3-D Soil Layer Model from Geotechnical Borehole Data (B...
Dr. Costas Sachpazis. 3-D Soil Layer Model from Geotechnical Borehole Data (B...Dr. Costas Sachpazis. 3-D Soil Layer Model from Geotechnical Borehole Data (B...
Dr. Costas Sachpazis. 3-D Soil Layer Model from Geotechnical Borehole Data (B...Dr.Costas Sachpazis
 
Helvetas Ethiopia trail bridge experience
Helvetas Ethiopia trail bridge experience Helvetas Ethiopia trail bridge experience
Helvetas Ethiopia trail bridge experience walkafine
 
DYNAMIC ANALYSIS OF CONCRETE GIRDER BRIDGES UNDER STRONG EARTHQUAKES: THE EFF...
DYNAMIC ANALYSIS OF CONCRETE GIRDER BRIDGES UNDER STRONG EARTHQUAKES: THE EFF...DYNAMIC ANALYSIS OF CONCRETE GIRDER BRIDGES UNDER STRONG EARTHQUAKES: THE EFF...
DYNAMIC ANALYSIS OF CONCRETE GIRDER BRIDGES UNDER STRONG EARTHQUAKES: THE EFF...IAEME Publication
 
Sachpazis Cantilever Pile Retaining Wall Embedded, In accordance Eurocode 7
Sachpazis Cantilever Pile Retaining Wall Embedded, In accordance Eurocode 7Sachpazis Cantilever Pile Retaining Wall Embedded, In accordance Eurocode 7
Sachpazis Cantilever Pile Retaining Wall Embedded, In accordance Eurocode 7Dr.Costas Sachpazis
 
Maruti steel fab (1)
Maruti steel fab (1)Maruti steel fab (1)
Maruti steel fab (1)viveek9
 
Strukturas General Presentation (200ppi)
Strukturas General Presentation (200ppi)Strukturas General Presentation (200ppi)
Strukturas General Presentation (200ppi)Strukturas
 

Viewers also liked (20)

GIRDER DESIGN OF A BALANCED CANTILEVER BRIDGE WITH ANALYSIS USING MIDAS CIVIL
GIRDER DESIGN OF A BALANCED CANTILEVER BRIDGE WITH ANALYSIS USING MIDAS CIVILGIRDER DESIGN OF A BALANCED CANTILEVER BRIDGE WITH ANALYSIS USING MIDAS CIVIL
GIRDER DESIGN OF A BALANCED CANTILEVER BRIDGE WITH ANALYSIS USING MIDAS CIVIL
 
cranes
cranescranes
cranes
 
Ppt 8 12 2006
Ppt 8 12 2006Ppt 8 12 2006
Ppt 8 12 2006
 
Sachpazis_Trapezoid Foundation Analysis & Design. Calculation according to EN...
Sachpazis_Trapezoid Foundation Analysis & Design. Calculation according to EN...Sachpazis_Trapezoid Foundation Analysis & Design. Calculation according to EN...
Sachpazis_Trapezoid Foundation Analysis & Design. Calculation according to EN...
 
Sachpazis reinforced masonry retaining wall analysis & design, in accordance ...
Sachpazis reinforced masonry retaining wall analysis & design, in accordance ...Sachpazis reinforced masonry retaining wall analysis & design, in accordance ...
Sachpazis reinforced masonry retaining wall analysis & design, in accordance ...
 
Bridge project
Bridge projectBridge project
Bridge project
 
Sachpazis cantilever retaining wall analysis & design (en1997-1-2004)
Sachpazis cantilever retaining wall analysis & design (en1997-1-2004)Sachpazis cantilever retaining wall analysis & design (en1997-1-2004)
Sachpazis cantilever retaining wall analysis & design (en1997-1-2004)
 
Foundation on Layered Soil under Torsional Harmonic Vibration using Cone model
Foundation on Layered Soil under Torsional Harmonic Vibration using Cone modelFoundation on Layered Soil under Torsional Harmonic Vibration using Cone model
Foundation on Layered Soil under Torsional Harmonic Vibration using Cone model
 
multi swing bridges
multi swing bridgesmulti swing bridges
multi swing bridges
 
Sachpazis: Retaining wall Analysis & Design (EN1997-1:2004 incorporating Corr...
Sachpazis: Retaining wall Analysis & Design (EN1997-1:2004 incorporating Corr...Sachpazis: Retaining wall Analysis & Design (EN1997-1:2004 incorporating Corr...
Sachpazis: Retaining wall Analysis & Design (EN1997-1:2004 incorporating Corr...
 
Helvetas Nepal Trail bridge experience
Helvetas Nepal Trail bridge experienceHelvetas Nepal Trail bridge experience
Helvetas Nepal Trail bridge experience
 
Ultimate strength analysis of box girder under hoggong bending moment, torque...
Ultimate strength analysis of box girder under hoggong bending moment, torque...Ultimate strength analysis of box girder under hoggong bending moment, torque...
Ultimate strength analysis of box girder under hoggong bending moment, torque...
 
Dr. Costas Sachpazis. 3-D Soil Layer Model from Geotechnical Borehole Data (B...
Dr. Costas Sachpazis. 3-D Soil Layer Model from Geotechnical Borehole Data (B...Dr. Costas Sachpazis. 3-D Soil Layer Model from Geotechnical Borehole Data (B...
Dr. Costas Sachpazis. 3-D Soil Layer Model from Geotechnical Borehole Data (B...
 
Helvetas Ethiopia trail bridge experience
Helvetas Ethiopia trail bridge experience Helvetas Ethiopia trail bridge experience
Helvetas Ethiopia trail bridge experience
 
DYNAMIC ANALYSIS OF CONCRETE GIRDER BRIDGES UNDER STRONG EARTHQUAKES: THE EFF...
DYNAMIC ANALYSIS OF CONCRETE GIRDER BRIDGES UNDER STRONG EARTHQUAKES: THE EFF...DYNAMIC ANALYSIS OF CONCRETE GIRDER BRIDGES UNDER STRONG EARTHQUAKES: THE EFF...
DYNAMIC ANALYSIS OF CONCRETE GIRDER BRIDGES UNDER STRONG EARTHQUAKES: THE EFF...
 
Sachpazis Cantilever Pile Retaining Wall Embedded, In accordance Eurocode 7
Sachpazis Cantilever Pile Retaining Wall Embedded, In accordance Eurocode 7Sachpazis Cantilever Pile Retaining Wall Embedded, In accordance Eurocode 7
Sachpazis Cantilever Pile Retaining Wall Embedded, In accordance Eurocode 7
 
Soil mechbook
Soil mechbookSoil mechbook
Soil mechbook
 
final-file
final-filefinal-file
final-file
 
Maruti steel fab (1)
Maruti steel fab (1)Maruti steel fab (1)
Maruti steel fab (1)
 
Strukturas General Presentation (200ppi)
Strukturas General Presentation (200ppi)Strukturas General Presentation (200ppi)
Strukturas General Presentation (200ppi)
 

Similar to Full paper 2014 trb 93rd arsta bridge, oh-sl-mss, sweden 07 (draft)

IRJET - Analysis and Design of Steel Box Girder Bridge using Tekla Structures
IRJET - Analysis and Design of Steel Box Girder Bridge using Tekla StructuresIRJET - Analysis and Design of Steel Box Girder Bridge using Tekla Structures
IRJET - Analysis and Design of Steel Box Girder Bridge using Tekla StructuresIRJET Journal
 
PARAMETRIC STUDY ON SLAB DECK BRIDGES USING RESPONSE SURFACE METHOD
PARAMETRIC STUDY ON SLAB DECK BRIDGES USING RESPONSE SURFACE METHODPARAMETRIC STUDY ON SLAB DECK BRIDGES USING RESPONSE SURFACE METHOD
PARAMETRIC STUDY ON SLAB DECK BRIDGES USING RESPONSE SURFACE METHODIRJET Journal
 
IIBE ppt at Lucknow dt 25.05.18
IIBE ppt at Lucknow dt 25.05.18IIBE ppt at Lucknow dt 25.05.18
IIBE ppt at Lucknow dt 25.05.18Rajesh Prasad
 
IIBE ppt at Lucknow dt 25.05.18
IIBE ppt at Lucknow dt 25.05.18IIBE ppt at Lucknow dt 25.05.18
IIBE ppt at Lucknow dt 25.05.18Rajesh Prasad
 
IRJET- Analysis of Prestressed Concrete Girder for Bridges
IRJET- Analysis of Prestressed Concrete Girder for BridgesIRJET- Analysis of Prestressed Concrete Girder for Bridges
IRJET- Analysis of Prestressed Concrete Girder for BridgesIRJET Journal
 
IMPROVING THE STRUCTURAL EFFICIENCY OF STEEL TRUSSES BY COMPARATIVE STUDY
IMPROVING THE STRUCTURAL EFFICIENCY OF STEEL TRUSSES BY COMPARATIVE STUDYIMPROVING THE STRUCTURAL EFFICIENCY OF STEEL TRUSSES BY COMPARATIVE STUDY
IMPROVING THE STRUCTURAL EFFICIENCY OF STEEL TRUSSES BY COMPARATIVE STUDYIRJET Journal
 
IRJET - Dynamic Analysis of Steel Truss Bridge under Various Combinational Mo...
IRJET - Dynamic Analysis of Steel Truss Bridge under Various Combinational Mo...IRJET - Dynamic Analysis of Steel Truss Bridge under Various Combinational Mo...
IRJET - Dynamic Analysis of Steel Truss Bridge under Various Combinational Mo...IRJET Journal
 
Sustainable Solution for Shoring Method of Cross-Creek Bridge in Ankeng MRT S...
Sustainable Solution for Shoring Method of Cross-Creek Bridge in Ankeng MRT S...Sustainable Solution for Shoring Method of Cross-Creek Bridge in Ankeng MRT S...
Sustainable Solution for Shoring Method of Cross-Creek Bridge in Ankeng MRT S...Dr. Amarjeet Singh
 
Presentation PPT.pdf
Presentation PPT.pdfPresentation PPT.pdf
Presentation PPT.pdfMRVOLDEMORT1
 
IRJET- Comparative Study of Effect of Varying Span Length on Major Elemen...
IRJET-  	  Comparative Study of Effect of Varying Span Length on Major Elemen...IRJET-  	  Comparative Study of Effect of Varying Span Length on Major Elemen...
IRJET- Comparative Study of Effect of Varying Span Length on Major Elemen...IRJET Journal
 
Numerical Optimization of Shoring Towers for Slab Formwork Systems
Numerical Optimization of Shoring Towers for Slab Formwork SystemsNumerical Optimization of Shoring Towers for Slab Formwork Systems
Numerical Optimization of Shoring Towers for Slab Formwork SystemsIJTET Journal
 
Presentation on construction of cable stay bridge - a modern technique for su...
Presentation on construction of cable stay bridge - a modern technique for su...Presentation on construction of cable stay bridge - a modern technique for su...
Presentation on construction of cable stay bridge - a modern technique for su...Rajesh Prasad
 
IRJET- Seismic Analysis of Curve Cable-Stayed Bridge
IRJET- Seismic Analysis of Curve Cable-Stayed BridgeIRJET- Seismic Analysis of Curve Cable-Stayed Bridge
IRJET- Seismic Analysis of Curve Cable-Stayed BridgeIRJET Journal
 
Final Paper on Study and Design of Footbridge to connect the first floor of C...
Final Paper on Study and Design of Footbridge to connect the first floor of C...Final Paper on Study and Design of Footbridge to connect the first floor of C...
Final Paper on Study and Design of Footbridge to connect the first floor of C...IRJET Journal
 
IRJET- Analysis of T-Beam Bridge with Mild Steel Strip in various Positions
IRJET-  	  Analysis of T-Beam Bridge with Mild Steel Strip in various PositionsIRJET-  	  Analysis of T-Beam Bridge with Mild Steel Strip in various Positions
IRJET- Analysis of T-Beam Bridge with Mild Steel Strip in various PositionsIRJET Journal
 
Parametric Study on Curved Bridges Subjected to Seismic Loading
Parametric Study on Curved Bridges Subjected to Seismic LoadingParametric Study on Curved Bridges Subjected to Seismic Loading
Parametric Study on Curved Bridges Subjected to Seismic LoadingIRJET Journal
 

Similar to Full paper 2014 trb 93rd arsta bridge, oh-sl-mss, sweden 07 (draft) (20)

IRJET - Analysis and Design of Steel Box Girder Bridge using Tekla Structures
IRJET - Analysis and Design of Steel Box Girder Bridge using Tekla StructuresIRJET - Analysis and Design of Steel Box Girder Bridge using Tekla Structures
IRJET - Analysis and Design of Steel Box Girder Bridge using Tekla Structures
 
Hospital building project
Hospital building projectHospital building project
Hospital building project
 
Ijciet 08 02_040
Ijciet 08 02_040Ijciet 08 02_040
Ijciet 08 02_040
 
PARAMETRIC STUDY ON SLAB DECK BRIDGES USING RESPONSE SURFACE METHOD
PARAMETRIC STUDY ON SLAB DECK BRIDGES USING RESPONSE SURFACE METHODPARAMETRIC STUDY ON SLAB DECK BRIDGES USING RESPONSE SURFACE METHOD
PARAMETRIC STUDY ON SLAB DECK BRIDGES USING RESPONSE SURFACE METHOD
 
IIBE ppt at Lucknow dt 25.05.18
IIBE ppt at Lucknow dt 25.05.18IIBE ppt at Lucknow dt 25.05.18
IIBE ppt at Lucknow dt 25.05.18
 
IIBE ppt at Lucknow dt 25.05.18
IIBE ppt at Lucknow dt 25.05.18IIBE ppt at Lucknow dt 25.05.18
IIBE ppt at Lucknow dt 25.05.18
 
IRJET- Analysis of Prestressed Concrete Girder for Bridges
IRJET- Analysis of Prestressed Concrete Girder for BridgesIRJET- Analysis of Prestressed Concrete Girder for Bridges
IRJET- Analysis of Prestressed Concrete Girder for Bridges
 
IMPROVING THE STRUCTURAL EFFICIENCY OF STEEL TRUSSES BY COMPARATIVE STUDY
IMPROVING THE STRUCTURAL EFFICIENCY OF STEEL TRUSSES BY COMPARATIVE STUDYIMPROVING THE STRUCTURAL EFFICIENCY OF STEEL TRUSSES BY COMPARATIVE STUDY
IMPROVING THE STRUCTURAL EFFICIENCY OF STEEL TRUSSES BY COMPARATIVE STUDY
 
IRJET - Dynamic Analysis of Steel Truss Bridge under Various Combinational Mo...
IRJET - Dynamic Analysis of Steel Truss Bridge under Various Combinational Mo...IRJET - Dynamic Analysis of Steel Truss Bridge under Various Combinational Mo...
IRJET - Dynamic Analysis of Steel Truss Bridge under Various Combinational Mo...
 
Sustainable Solution for Shoring Method of Cross-Creek Bridge in Ankeng MRT S...
Sustainable Solution for Shoring Method of Cross-Creek Bridge in Ankeng MRT S...Sustainable Solution for Shoring Method of Cross-Creek Bridge in Ankeng MRT S...
Sustainable Solution for Shoring Method of Cross-Creek Bridge in Ankeng MRT S...
 
Presentation PPT.pdf
Presentation PPT.pdfPresentation PPT.pdf
Presentation PPT.pdf
 
IRJET- Comparative Study of Effect of Varying Span Length on Major Elemen...
IRJET-  	  Comparative Study of Effect of Varying Span Length on Major Elemen...IRJET-  	  Comparative Study of Effect of Varying Span Length on Major Elemen...
IRJET- Comparative Study of Effect of Varying Span Length on Major Elemen...
 
Numerical Optimization of Shoring Towers for Slab Formwork Systems
Numerical Optimization of Shoring Towers for Slab Formwork SystemsNumerical Optimization of Shoring Towers for Slab Formwork Systems
Numerical Optimization of Shoring Towers for Slab Formwork Systems
 
Presentation on construction of cable stay bridge - a modern technique for su...
Presentation on construction of cable stay bridge - a modern technique for su...Presentation on construction of cable stay bridge - a modern technique for su...
Presentation on construction of cable stay bridge - a modern technique for su...
 
IRJET- Seismic Analysis of Curve Cable-Stayed Bridge
IRJET- Seismic Analysis of Curve Cable-Stayed BridgeIRJET- Seismic Analysis of Curve Cable-Stayed Bridge
IRJET- Seismic Analysis of Curve Cable-Stayed Bridge
 
Final Paper on Study and Design of Footbridge to connect the first floor of C...
Final Paper on Study and Design of Footbridge to connect the first floor of C...Final Paper on Study and Design of Footbridge to connect the first floor of C...
Final Paper on Study and Design of Footbridge to connect the first floor of C...
 
IRJET- Analysis of T-Beam Bridge with Mild Steel Strip in various Positions
IRJET-  	  Analysis of T-Beam Bridge with Mild Steel Strip in various PositionsIRJET-  	  Analysis of T-Beam Bridge with Mild Steel Strip in various Positions
IRJET- Analysis of T-Beam Bridge with Mild Steel Strip in various Positions
 
Parametric Study on Curved Bridges Subjected to Seismic Loading
Parametric Study on Curved Bridges Subjected to Seismic LoadingParametric Study on Curved Bridges Subjected to Seismic Loading
Parametric Study on Curved Bridges Subjected to Seismic Loading
 
20320140502009
2032014050200920320140502009
20320140502009
 
20320140502009
2032014050200920320140502009
20320140502009
 

Recently uploaded

Enhancing Worker Digital Experience: A Hands-on Workshop for Partners
Enhancing Worker Digital Experience: A Hands-on Workshop for PartnersEnhancing Worker Digital Experience: A Hands-on Workshop for Partners
Enhancing Worker Digital Experience: A Hands-on Workshop for PartnersThousandEyes
 
Designing IA for AI - Information Architecture Conference 2024
Designing IA for AI - Information Architecture Conference 2024Designing IA for AI - Information Architecture Conference 2024
Designing IA for AI - Information Architecture Conference 2024Enterprise Knowledge
 
Scanning the Internet for External Cloud Exposures via SSL Certs
Scanning the Internet for External Cloud Exposures via SSL CertsScanning the Internet for External Cloud Exposures via SSL Certs
Scanning the Internet for External Cloud Exposures via SSL CertsRizwan Syed
 
"Federated learning: out of reach no matter how close",Oleksandr Lapshyn
"Federated learning: out of reach no matter how close",Oleksandr Lapshyn"Federated learning: out of reach no matter how close",Oleksandr Lapshyn
"Federated learning: out of reach no matter how close",Oleksandr LapshynFwdays
 
Pigging Solutions in Pet Food Manufacturing
Pigging Solutions in Pet Food ManufacturingPigging Solutions in Pet Food Manufacturing
Pigging Solutions in Pet Food ManufacturingPigging Solutions
 
My INSURER PTE LTD - Insurtech Innovation Award 2024
My INSURER PTE LTD - Insurtech Innovation Award 2024My INSURER PTE LTD - Insurtech Innovation Award 2024
My INSURER PTE LTD - Insurtech Innovation Award 2024The Digital Insurer
 
Are Multi-Cloud and Serverless Good or Bad?
Are Multi-Cloud and Serverless Good or Bad?Are Multi-Cloud and Serverless Good or Bad?
Are Multi-Cloud and Serverless Good or Bad?Mattias Andersson
 
Making_way_through_DLL_hollowing_inspite_of_CFG_by_Debjeet Banerjee.pptx
Making_way_through_DLL_hollowing_inspite_of_CFG_by_Debjeet Banerjee.pptxMaking_way_through_DLL_hollowing_inspite_of_CFG_by_Debjeet Banerjee.pptx
Making_way_through_DLL_hollowing_inspite_of_CFG_by_Debjeet Banerjee.pptxnull - The Open Security Community
 
Swan(sea) Song – personal research during my six years at Swansea ... and bey...
Swan(sea) Song – personal research during my six years at Swansea ... and bey...Swan(sea) Song – personal research during my six years at Swansea ... and bey...
Swan(sea) Song – personal research during my six years at Swansea ... and bey...Alan Dix
 
Bun (KitWorks Team Study 노별마루 발표 2024.4.22)
Bun (KitWorks Team Study 노별마루 발표 2024.4.22)Bun (KitWorks Team Study 노별마루 발표 2024.4.22)
Bun (KitWorks Team Study 노별마루 발표 2024.4.22)Wonjun Hwang
 
Install Stable Diffusion in windows machine
Install Stable Diffusion in windows machineInstall Stable Diffusion in windows machine
Install Stable Diffusion in windows machinePadma Pradeep
 
#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024BookNet Canada
 
Snow Chain-Integrated Tire for a Safe Drive on Winter Roads
Snow Chain-Integrated Tire for a Safe Drive on Winter RoadsSnow Chain-Integrated Tire for a Safe Drive on Winter Roads
Snow Chain-Integrated Tire for a Safe Drive on Winter RoadsHyundai Motor Group
 
Streamlining Python Development: A Guide to a Modern Project Setup
Streamlining Python Development: A Guide to a Modern Project SetupStreamlining Python Development: A Guide to a Modern Project Setup
Streamlining Python Development: A Guide to a Modern Project SetupFlorian Wilhelm
 
Science&tech:THE INFORMATION AGE STS.pdf
Science&tech:THE INFORMATION AGE STS.pdfScience&tech:THE INFORMATION AGE STS.pdf
Science&tech:THE INFORMATION AGE STS.pdfjimielynbastida
 
Benefits Of Flutter Compared To Other Frameworks
Benefits Of Flutter Compared To Other FrameworksBenefits Of Flutter Compared To Other Frameworks
Benefits Of Flutter Compared To Other FrameworksSoftradix Technologies
 
SIEMENS: RAPUNZEL – A Tale About Knowledge Graph
SIEMENS: RAPUNZEL – A Tale About Knowledge GraphSIEMENS: RAPUNZEL – A Tale About Knowledge Graph
SIEMENS: RAPUNZEL – A Tale About Knowledge GraphNeo4j
 
CloudStudio User manual (basic edition):
CloudStudio User manual (basic edition):CloudStudio User manual (basic edition):
CloudStudio User manual (basic edition):comworks
 
Transcript: #StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
Transcript: #StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024Transcript: #StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
Transcript: #StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024BookNet Canada
 

Recently uploaded (20)

Enhancing Worker Digital Experience: A Hands-on Workshop for Partners
Enhancing Worker Digital Experience: A Hands-on Workshop for PartnersEnhancing Worker Digital Experience: A Hands-on Workshop for Partners
Enhancing Worker Digital Experience: A Hands-on Workshop for Partners
 
Designing IA for AI - Information Architecture Conference 2024
Designing IA for AI - Information Architecture Conference 2024Designing IA for AI - Information Architecture Conference 2024
Designing IA for AI - Information Architecture Conference 2024
 
Scanning the Internet for External Cloud Exposures via SSL Certs
Scanning the Internet for External Cloud Exposures via SSL CertsScanning the Internet for External Cloud Exposures via SSL Certs
Scanning the Internet for External Cloud Exposures via SSL Certs
 
"Federated learning: out of reach no matter how close",Oleksandr Lapshyn
"Federated learning: out of reach no matter how close",Oleksandr Lapshyn"Federated learning: out of reach no matter how close",Oleksandr Lapshyn
"Federated learning: out of reach no matter how close",Oleksandr Lapshyn
 
Pigging Solutions in Pet Food Manufacturing
Pigging Solutions in Pet Food ManufacturingPigging Solutions in Pet Food Manufacturing
Pigging Solutions in Pet Food Manufacturing
 
The transition to renewables in India.pdf
The transition to renewables in India.pdfThe transition to renewables in India.pdf
The transition to renewables in India.pdf
 
My INSURER PTE LTD - Insurtech Innovation Award 2024
My INSURER PTE LTD - Insurtech Innovation Award 2024My INSURER PTE LTD - Insurtech Innovation Award 2024
My INSURER PTE LTD - Insurtech Innovation Award 2024
 
Are Multi-Cloud and Serverless Good or Bad?
Are Multi-Cloud and Serverless Good or Bad?Are Multi-Cloud and Serverless Good or Bad?
Are Multi-Cloud and Serverless Good or Bad?
 
Making_way_through_DLL_hollowing_inspite_of_CFG_by_Debjeet Banerjee.pptx
Making_way_through_DLL_hollowing_inspite_of_CFG_by_Debjeet Banerjee.pptxMaking_way_through_DLL_hollowing_inspite_of_CFG_by_Debjeet Banerjee.pptx
Making_way_through_DLL_hollowing_inspite_of_CFG_by_Debjeet Banerjee.pptx
 
Swan(sea) Song – personal research during my six years at Swansea ... and bey...
Swan(sea) Song – personal research during my six years at Swansea ... and bey...Swan(sea) Song – personal research during my six years at Swansea ... and bey...
Swan(sea) Song – personal research during my six years at Swansea ... and bey...
 
Bun (KitWorks Team Study 노별마루 발표 2024.4.22)
Bun (KitWorks Team Study 노별마루 발표 2024.4.22)Bun (KitWorks Team Study 노별마루 발표 2024.4.22)
Bun (KitWorks Team Study 노별마루 발표 2024.4.22)
 
Install Stable Diffusion in windows machine
Install Stable Diffusion in windows machineInstall Stable Diffusion in windows machine
Install Stable Diffusion in windows machine
 
#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
#StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
 
Snow Chain-Integrated Tire for a Safe Drive on Winter Roads
Snow Chain-Integrated Tire for a Safe Drive on Winter RoadsSnow Chain-Integrated Tire for a Safe Drive on Winter Roads
Snow Chain-Integrated Tire for a Safe Drive on Winter Roads
 
Streamlining Python Development: A Guide to a Modern Project Setup
Streamlining Python Development: A Guide to a Modern Project SetupStreamlining Python Development: A Guide to a Modern Project Setup
Streamlining Python Development: A Guide to a Modern Project Setup
 
Science&tech:THE INFORMATION AGE STS.pdf
Science&tech:THE INFORMATION AGE STS.pdfScience&tech:THE INFORMATION AGE STS.pdf
Science&tech:THE INFORMATION AGE STS.pdf
 
Benefits Of Flutter Compared To Other Frameworks
Benefits Of Flutter Compared To Other FrameworksBenefits Of Flutter Compared To Other Frameworks
Benefits Of Flutter Compared To Other Frameworks
 
SIEMENS: RAPUNZEL – A Tale About Knowledge Graph
SIEMENS: RAPUNZEL – A Tale About Knowledge GraphSIEMENS: RAPUNZEL – A Tale About Knowledge Graph
SIEMENS: RAPUNZEL – A Tale About Knowledge Graph
 
CloudStudio User manual (basic edition):
CloudStudio User manual (basic edition):CloudStudio User manual (basic edition):
CloudStudio User manual (basic edition):
 
Transcript: #StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
Transcript: #StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024Transcript: #StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
Transcript: #StandardsGoals for 2024: What’s new for BISAC - Tech Forum 2024
 

Full paper 2014 trb 93rd arsta bridge, oh-sl-mss, sweden 07 (draft)

  • 1. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Analysis and Design of an Overhead Self-launching Movable Scaffolding System for Arsta Railway Bridge, Sweden Watanapong Hiranmarn1, Chuan Chuntavan2, Nuthaporn Nuttayasakul3 Martin P. Bae4 and Huang Aiwu5 1 Department of Civil Engineering, Mahanakorn University of Technology, Bangkok, Thailand, 10530 2,3 Department of Civil Engineering, Academic Division, Chulachomklao Royal Military Academy, Nakorn Nayok, Thailand, 26001 4,5 NRS Consulting Co.,Ltd., 121/90 RS Tower, 32nd Floor, Ratchadaphisek Road, Din Daeng, Bangkok, Thailand, 10400 1 E-mail: watanapong@gmail.com 2cchuntavan@gmail.com, 3nuthaporn.crma@gmail.com, 4 martin@nrsconsult.com, 5huang@nrsconsult.com Abstract Norwegian specialist, NRS AS, has been appointed by the contractor of Swedish Traffic Authority, Pihl, to undertake the design and supply of a Self-launching Movable Scaffolding System (MSS) for the construction of the Arsta railway bridge in Sweden. The bridge will begin north of Arstaberg station and end just south of Alvsjo goods station. The railway bridge is a single viaduct, pre-stressed, solid box-girder bridge. Bridge span length varies from 24.67-34.22m with the average span weight of 20.0 t/m. There are two types of piers, i.e. single and portal, standing up around 10 meters above the ground. The 1.4km long bridge is casted in the MSS – a mold that is moved forward bit by bit until the casting process is completed. The 75m MSS is mounted on the piers that are in the area immediately south of Alvsjo freight rail yard. The scope of NRS’s work includes the design, steel fabrication, and supply of ancillary equipment for the MSS. NRS AS will also provide engineering knowhow, technical support and advice on the construction of such bridge. NRS Consulting has been assigned by NRS AS to carry out the design of MSS for this bridge. This paper presents several design challenges due to site constraints and the bridge structures itself. These challenges include high impact loads on the MSS due to adverse wind load anticipated while working nearby the moving train, special considerations to ensure efficient installation, bridge concreting and launching of the MSS. Keywords : Movable scaffolding system, MSS, Pre-stressed concrete bridge, Railway bridge 1. Introduction Bridge construction especially for a whole span cast in-situ concrete bridge, over deep valleys, water crossings with steep slopes, over highway or railway, or environmentally Page 1 of 17
  • 2. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 protected regions can offer many challenges. The Movable Scaffolding System (MSS) for bridge construction may offer advantages over conventional construction (Conventional Scaffolding), including creating minimal disturbance to surroundings, providing a more concentrated work area for superstructure assembly, and possibly increased worker safety given the improved erection environment. Conventional Scaffolding or Formwork was formerly built in place, used once and wrecked. Because of high labor cost and material costs, the trend today is toward increasing prefabrication, assembly in large units, erection by mechanical means such as “movable forms” and continuing to modify and reuse the forms for other projects. Movable Scaffolding Systems are conceived to be used in the construction of cast in-situ concrete bridges and they are travelling steel structures supporting the formwork that gives shape to the bridge. The MSS is built to be backed off from the hardened concrete, moved to a new position, and precisely adjusted for concreting the next span. The MSS consists of a support structure spanning between two piers from which formwork is either supported or suspended. The inner formwork (core form) is collapsible and can run on a rail system to allow easy relocation to the next span. The system is designed so that the outer formwork can be opened sufficiently to allow it to pass around the bridge columns during the launching process. After launching, the formwork is closed again and after setting to the correct alignment, placement of reinforcement can start. The MSS can be divided into two types, namely, (i) underlane (or underslung) and (ii) overlane (or overhead). The underlane type of MSS has two parallel girders which supports the formwork. The overlane type of MSS has one or two main girders from which the formwork is suspended. The choice of which type to be used depends on site conditions such as height restrictions, type of bridge deck (e.g. single cell, twin cell, double T) and height of columns. NRS is the first in the world to develop the Self-launching MSS (SL-MSS) in order to solve the problems related to the difficulties in handling pier support brackets over water as well as on high piers. This system is able to transfer forward and mount the pier support brackets without any need of an independent crane. The SL-MSS has been successfully used in the construction of several major bridge projects worldwide and is widely sought after due to its cost and operational efficiency. However, the existing problems related to current MSS include requirement of long cycle time, inability to deliverable whole rebar cage simultaneously or all at once, requirement of several block-outs in the superstructure, requirement of hanging bars passing through the superstructure deck to support the formwork, requirement of other equipments necessary for Page 2 of 17
  • 3. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 relocation of the supports and, last but not least, the complexity of its operation as well as the labor intensive work. Moreover, most of the movable scaffolding systems at present have limitations in their operation regarding the high costs of construction manpower and the cost of assembling, dissembling and re-assembling. This invention provides the new MSS with the self-launching system used for cast-in-situ bridges which can offer many cost-saving advantages to the bridge construction project. 2. Bridge Configuration This section includes requirements and information provided by the client (the contractor of Swedish Traffic Authority, Pihl) regarding the configuration of the bridge. The railway bridge is a single viaduct, pre-stressed, solid box-girder bridge. The bridge has various span length with the start span of 25.20m and many intermediate spans length of 24.67, 25.09, 28.30, 29.25, 29.88, 31.0, 31.35, 31.50, 31.56, 34.22m with the end span of 29.25m as shown in figure 1 below. 16 17 18 19 20 21 22 23 24 25 26 27 28 Fig. 1 Bridge structural layout drawings The bridge is constructed as continuous span with the expansion joints at abutments. It has minimum horizontal radius of 800m and maximum longitudinal slope of 1.25%. The bridge Page 3 of 17
  • 4. 1 2 3 4 5 superstructure is 9.0m wide and. 2.20m in depth with the span weight of 20.0 t/m. The bridge substructure has pier width of 2.70m. and pier length of 1.70m. There are two types of piers, i.e. single and portal. In general, the single piers are for installing the rail system and portal pier areas (175m and 80m) are for the station areas. 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Fig. 2 Bridge superstructure and piers 3. Design Criteria 3.1 Design Code The structural calculation of the MSS was performed according to the following design rules and specifications: 3.1.1 Steel structure: Eurocode 3 [1], AISC [2], NS 3472E [3], AASHTO [4], and BS 5950 [5]. 3.1.2 Wooden formwork: NS 3470 [6] 3.1.3 Lifting equipment: F.E.M. 1.001 [7] and DnV rules [8] 3.2 Load The assumed loads and density are as following: 3.2.1 Density of: concrete 26.0 kN/m3, steel 77 kN/m3, wood 8.0 kN/m3. 3.2.2 Working platforms: upper-working platform of top panel formwork are designed for a uniform load of 2.5 kN/m2 3.2.3 Wind: allowable wind speed for reinforcement and concreting ≤ 22 m/s, for launching ≤ 12 m/s. No operation is allowed (MSS parked) when wind speed is 23-30 m/s. The MSS should be secured in the position when wind speed is 31-68 m/s. 3.3 Deflection Page 4 of 17
  • 5. 1 2 3 4 5 6 7 8 9 10 Maximum deflection of formwork during concreting is less than or equal to L/400, when L is span length of formwork. 3.4 Material data 3.4.1 Steel quality: since the MSS will be fabricated in China and shipped to Sweden after complete fabrication, therefore, material properties are based on Chinese standard. Steel grades are Q345 for main member and Q235 for secondary member. Steel strength is depending on the thickness as shown in Table 1 where fy is the yield strength and fu is the ultimate strength. Table 1 Steel properties Steel Grade Plate thickness, t (mm) t ≤ 16 16< t≤ 25 25 < t ≤ 36 36 < t ≤ 50 50 < t ≤ 100 fy / fu, Mpa. fy / fu, MPa. fy / fu, MPa. fy / fu, MPa. fy / fu, MPa. Q345 (16Mn) (Profiles/plates) 345/510 325/490 315/470 295/470 275/470 Q235 (Profiles/plates) 235/340 225/340 225/340 215/340 205/340 Young’s modulus of elasticity: Poisson’s ratio: Density: 11 12 13 14 15 16 17 18 19 20 210,000 MPa. 0.3 7,850 kg/m3 3.4.2 Fastening elements: the fastening elements are those for connecting each structural members together for example threaded bolts and pin bolts. The strength of these fastening elements depend on size, code, and grade of the elements as shown in Table 2. 3.4.3 Wooden Formwork: design of wooden formwork is based on following: Plywood: thickness 21 mm, Dokaplex formwork standard. Wooden material: Norwegian, quality T18 or equivalent NDS. Formwork ties: ø 15 mm, 900/1100 MPa and ø 20 mm, 900/1100 MPa. Table 2 Fastening elements properties BOLTS CODE: NS-180898-1&2 (Threaded Bolts) NS-180898-1&2 (Threaded Bolts) EN 10083-1 (Pin Bolts) 0 –16 GRADE: 8.8 40 Cr Diameter, t (mm) 41-100 100-160 f y / fu, MPa. 640 / 800 10.9 34CrNiMo6 17-40 fy / fu, MPa. - 900 / 1000 980/ 1180 880/ 1080 160 – 250 f y / fu, MPa. - 780/ 980 785/980 - 690/ 880 590/ 780 21 Page 5 of 17
  • 6. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 3.4.4 Material factors (γm): Ultimate Limit State (ULS): All parts, γm = 1.15; Service Limit State (SLS): All parts, γm = 1.00 3.5 Design approach The global anaylsis of the MSS was performed using Eurocode 3 [1]. The analysis of each part in the MSS system was performed using either Eurocode 3 [1] or AISC [2]. For the AISC, the Load and Resistance Factor Design (LRFD) method was used in the design of steel members. 4. Research Methodology and Structural Analysis 4.1 Research Methodology Research on the design of the MSS was based on more than 30 years experience of NRS bridge construction equipment. All information from the site supervisors of the NRS bridge construction team were collected, analyzed, scrutinized and finally summarized to build up the best equipment for this bridge in term of performance and efficiency. The research started from collecting all requirement from the client, studying data from past experience, building up the 3D finite element model, analyzing all load cases acting on the MSS, designing all parts of the MSS based on the worse load case, and finally constructing 3D model for both assembly and operation. 4.2 Structural Analysis Three dimensional (3D) finite element model of the MSS was constructed based on the nominal geometric and material properties listed in Table 1. PC-based STAAD-PRO [9] was selected as the software for structural analysis. The analysis was carried out based on the situations that can occur during the MSS operation period which consists of the concreting stage, support relocation stage, launching stage and parking stage. The model composed of Main Girder, Front Nose and Hangers generated by frame member in 3D model. Figure 3 shows 3D structural model of the MSS. Fig. 3 3D analytical model of the MSS Page 6 of 17
  • 7. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 After the 3D analytical model is completed, loads would be applied on the MSS based on the actual weight of concreting bridge span, steel self-weight of MSS, external formworks, and live loads on working platforms. Wind load was also included in the analysis of the MSS for both concreting and launching positions. Figure 4 shows one example of analysis result when the MSS is in concreting position. Fig. 4 Analysis result shows bending moment and shear diagrams when MSS is in the concreting position Rear Support and Front Support of this project have been designed to be able to side shift by pass through web openings of the Main Girder. A huge force transfers from the Main Girder to those supports may be affected to shear capacity of the web openings and strengthening around the web openings may be necessary. A method proposed by Hagen and Larsen [10] calculate the shear capacity of steel girders with large web openings is based on the shear buckling capacity, as given by Eurocode 3, was used. The design of shear capacity of girder with opening given by Page 7 of 17
  • 8. 1 2 3 = Vbw,mod,Rd f yw ⎛ Dh ⎞ ht ⎜1 − ⎟ χ w c2 h ⎠ γ M1 3 ⎝ = α c ⎜1 − but not larger than 4 5 6 7 8 9 10 11 Vbw,modcutoff,Rd 19 20 21 22 23 24 25 26 27 28 29 30 Dh ⎞ f yw ht ⎟ h ⎠ γ M1 3 (2) Dh is the height of the opening and h and t are the clear web height (depth) between flanges and the web thickness respectively. c2 is an adjustment factor the secondary effects of the openings. αc is a cut-off factor and χw is the buckling reduction factor for shear as given in EN 1993-1-5 [11]. The moment capacity of girder is given by 12 13 14 15 16 17 18 ⎛ ⎝ (1) = M mod,Rd = M buckl ,mod,Rd fy γM0 Weff ,mod (3) Weff,mod is computed by neglecting all parts of the effective web area that fall within the opening. Horizontal reinforcement, if any, is not included Moreover, for girders with openings the verification of shear and primary moment interaction may be given by VEd Vbw,mod,Rd ≤1 ⎛ M + ⎜1 − f ,mod,Rd M el ,mod,Rd ⎜ M pl ,Rd ⎝ M Ed ≥ 1 .0 M buckl ,mod,Rd M Ed (4) 2 ⎞⎛ ⎞ VEd − 1⎟ ≤ 1 ⎟⎜ 2 ⎟ V ⎠ ⎠ ⎝ bw,mod,Rd for M Ed M f ,mod,Rd ≥ 1 .0 (5) (6) VEd and Med are the shear force and primary moment, acting at a vertical section through the center of the opening. Mpl,Rd is the plastic moment design capacity of the section, considering the effective area of the flanges and the gross area of the web. Mel,mod,Rd is the elastic moment design capacity of the girder net section. Mbuckl,mod,Rd is the moment capacity design of the net section when only the modified effective areas are considered. Mf,mod,Rd is the moment capacity design when only the effective flange areas are considered, and the areas required to support the additional flange forces are subtracted. 5. Design of MSS Main Parts Page 8 of 17
  • 9. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 The self-launching movable scaffolding system (SL-MSS) according to this project comprises of: 5.1 Main Girder Main Girder is the principle bearing component, which transfers the design loads to the supports. Concrete loads are transferred from the formwork into the hanger trusses, which are bolted to the Main Girder. During launching, the Main Girders are supported on the Launching Wagon bogie. During concreting, they are supported by the main jacks, i.e. 2 at the rear support and 2 at the front support. At the front end, there are connections for joining the Nose to the Main Girder. The Main Girder is divided into four sections, length varies from 9.765-11.800m suitable for transport, connected together on site by bolted connections, as shown in Figure 5 below. Fig. 5 Main girder after lower and upper sections are assembled 5.2 Rear Nose Rear Nose which provides a transfer of load to Rear support during casting and launching is equipped with the mono-rail for electrical lifting hoist used for rebar cage loading. 5.3 Hanger Trusses Hanger Trusses which provides a transfer of load from formwork to main girder during casting. There is the second folding function on the upper part of the hanger trusses which creates the wider opening and the higher position. This will allow the MSS to pass the portal pier area or other obstructions. 5.4 Rear Support Rear Support which provides support to the MSS during rebar cage installation, casting, and launching. The rear support can be opened in the center for rebar cage to pass through Page 9 of 17
  • 10. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 and unlike the other previous systems that require the additional rear support for casting, the Rear support of this invention is now designed to take the casting load. The foldable legs, parts of the Rear support, are folded up to support directly to the main girder during casting and launching. The rear support main jacks are activated and transfer load to existing bridge. During MSS launching, the rear support main jacks are deactivated and load is transferred passed through the express rollers to the existing bridge. There are rear support side shifting cylinders equipped at top of the rear support and the main girder. They are used for transverse adjusting of the main girder during launching pass through curve spans and for transverse adjusting of the rear support itself before casting. The Rear Support is fixed to the main girder. No other external equipment is required for its relocation. 5.5 Front Support Front Support which provides support to the MSS during rebar cage installation and casting. The front support is opened at the center for rebar cage to pass through. Once finish placing the rebar cage, tension bars are installed and engaged to the front support to confine the deflection of the front support during the casting stage. Unlike the other previous systems that require the block-outs in bridge structure, there is no part of the front support pass through the bridge structure in this system. Therefore, block-outs are not required. During casting, the front support main jacks are activated and load from the main girder transferred to the front support. The front support legs, which are part of the front support, provide a transfer of load to the column footing. There are front support side shifting cylinders equipped at the top of the front support and the main girder to allow the transverse adjusting of the main girder. The front support is fixed to the main girder. No other external equipment is required for its relocation. 5.6 Front Launching Support Front Launching Support provides support to the MSS during launching operation. The front launching support is set and secured on the pier top with the launching wagon at the top, which allows the front nose and the main girder to glide or move over to the new set position. The front launching support can be dissembled from pier and suspended to front nose in order to relocate to the next pier. 5.7 Middle Launching Support Middle Launching Support provides support to the MSS during launching operation. The middle launching support is suspended to the front nose during casting. The middle launching support is moved back and set on already casted concrete and activated to support the MSS during launching. Page 10 of 17
  • 11. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 5.8 Trolley system Trolley system provides relocation to the Middle lunching support and the Front launching support and also provides the rebar cage delivery. The trolley system is composed of the mono-rail set along the rear nose, main girder, and front nose and the electrical lifting hoist. 5.9 Formwork Formwork supported by support frame in this system does not require hanging bars for its hanging. Therefore, there is no obstruction during the rebar cage installation and concreting. 6. Assembling and Erecting Sequence In order to operate the MSS, the assembling and erecting sequence of the SL-MSS can be described as the following: 1. Install the temporary tower at the front pier of the span being cast. 2. Install and secure the middle launching support over the temporary concrete foundation behind the abutment. 3. Assembly the main girder on ground. Install the main girder on to the temporary tower and the middle launching support. 4. Install the front support and front support legs, and rear support to the main girder. Activate both supports to take load. 5. Remove the temporary tower and the middle launching support. 6. Install the hanger trusses to the main girder. 7. Install formwork support frame and formwork on hanger trusses. 8. Assembly the front nose on ground. Install the front nose to the main girder. 9. Install trolley system. 10. Install other miscellaneous parts, i.e. hydraulics equipment, pumps, working platform to complete. Now, the MSS is ready for bringing in the rebar cage for the first span of the bridge. The MSS is a complex structure which requires a great number of operations to be performed in a safe manner. The safety check lists need to be implemented before starting each operations. Contractor-engineering office shall carefully plan each single operation based on the input given in the operation manual and on the relevant conditions for each single operation. The planning shall be performed in advance to reduce the risk of leaving out important issues. The planning shall include relevant obstructions for each span. Page 11 of 17
  • 12. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Verify that all involved personnel are aware of the operations to be performed and that they are informed about the risks and safety measures involved in the different steps of the operation. Check that the hydraulic system is working properly. All personnel working on the formwork prior to securing with tension bars shall be supplied with a safety harness attached to the Hanger Truss. Fig. 6 Three dimensional analytical model of the MSS After bringing in and installing the reinforcement and prestressing steel, now the MSS is ready for casting the first span of the bridge as shown in figure below. Fig. 7 Reinforcement and prestressing steels installation Page 12 of 17
  • 13. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 The concreting work is a fast activity, where the workers move continuously along the formwork. The following main safety comments are noted. Workers on the top slab shall be especially careful when vibrating and moving along. The concrete hoses will need to be located within the MSS structure. Attention shall be paid not to damage any of the MSS components. Fig. 8 The MSS in concreting position for start span, photo taken at construction site in August 2012 7. Concreting Sequence and Launching Procedures 7.1 Concreting Sequence Concreting starts above the front pier of the MSS and continues symmetric both in front and back of the pier, and then working back to the previous span. Based upon past experience, the maximum allowable unbalance during concreting is 100kN (10 tons). This unbalance is defined as the difference of concrete between the right and left sides of the superstructure. By starting the concrete at the front end of the MSS, the Main Girder will have virtually reached its maximum deflection by the time concreting reaches the previous span. 7.2 Launching Procedure The launching condition is the most extensive of all operations. It involves using almost all the facilities of the MSS. The launching method is for example affected by the obstructions below the formwork, obstructions on the sides of the formwork, already cast concreted sections, radius of spans and span lengths etc. During launching, it is essential that all personnel are given specific responsibilities and understand the potential problems that could occur. The main problem when launching through a radius and adjacent to an existing structures will possibly be the launching rail getting jammed in the launching wagon or the hangers clashing with the existing structures or other obstructions. Page 13 of 17
  • 14. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 In addition to the above, it is also necessary to observe any obstructions that may be present beside the bridge as the MSS is launched forward with the hanger trusses together with formwork opened outward. The launching sequence of the SL-MSS comprises of the concreting and launching stages as the following: Stage 1 1.1 MSS is set at the concreting position. 1.2 Front support and rear support are activated. 1.3 Middle launching support is suspended to the front nose. 1.4 Front launching support is ready set on top of the next pier. 1.5 Install rebar cage and cast the span. Stage 2 2.1 Move back and install the middle launching support on the already cast deck. 2.2 Release the main jacks at front support and rear support respectively. Rear support is now on the express rollers. 2.3 MSS is supported by middle launching support and rear support. 2.4 Open the hanger trusses. 2.5 Prepare for launching forward to the next span. Stage 3 3.1 Launch forward the MSS to the new span until the front support is in same line with the front launching support. During launching, the MSS is supported by front launching support, middle launching support and rear support 3.2 Activate the main jacks at front and rear supports to take load of the MSS. Middle launching support and front launching support are now free. Stage 4 4.1 Relocate the front launching support to set on the next pier. 4.2 Relocate the middle launching support to suspend to the front nose. 4.3 Close up the hanger trusses. Prepare the MSS for the casting. 4.4 Repeat the stage 1-4 to complete the cycle for the next span. 8. Dismantling Procedure The dismantling process of the SL-MSS can be described as the following; Process of this operation depends on the actual condition at site and varies from job to job. Careful planning and drawings should be done before actual dismantling begins. The general steps to dismantle the MSS after the last span has been completed are as follows: 8.1 Install temporary tower at rear of main girder to take load of MSS. Page 14 of 17
  • 15. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 8.2 MSS is supported by temporary tower at the rear and the middle launching support at the front. 8.3 Dismantle the front nose and front launching support. 8.4 Fold down the bottom hangers & start dismantling the formworks and formwork support frame. 8.5 Dismantle the hanger trusses. 8.6 Dismantle the front support and front support leg. 8.7 Dismantle the rear support. 8.8 Bring down the main girder and dismantle each module. 8.9 Dismantle the middle launching support and the temporary tower. Fig. 9 MSS in concreting position for the 7th span (P34-P33), train passing adjacent the MSS, photo taken at construction site in December 2012 9. Conclusion The advantages of the movable scaffolding system when compared to conventional scaffolding or launching gantries are as the following - High efficiency in achieving rapid cycles - Lightweight - Easy to assemble - Reduce manpower - Can be adapted to different cross sections (allowing reuse elsewhere) - High resistance to torsion - Maximum deflection = L/400 of span - Self launching option (no cranes required for pier bracket relocation) - Limited interference to road users below during construction (if applicable) Page 15 of 17
  • 16. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 - Pre-stress cost reduction (up to 30%) by reduction of deck pre-stressing amount (no cantilever moments) or reduction in number of anchorages & couplers in the prestressing of the deck and reduction in amount of pre-stressing operations in the deck - Reduction in number of high risk operations (movements & launching) - Easier geometry control (span by span construction) - No requirement for scaffolding to support the structure - Prefabricated rebar cage can be lifted and placed by MSS - Less forces in piers - No requirement for segmental casting yard and associated transport costs. 10. Acknowledgments The writers are indebted to all design engineers and draftmans of the NRS Consulting company for their great contributions to this project. References [1] Eurocode 3. Design of steel structures, Part 1-1. General rules and rules for buildings, European Committee for Standardisation (1st Ed.), Comite Europeen de Normalisation (CEN), Europäisches Komitee für Normung, Central Secretariat: rue de Stassart 36, B1050 Brussels, 1993. [2] AISC. The American Institute of Steel Construction Inc., December 27, 1999. Load and resistance factor design specification for structural steel buildings. [3] NS 3472E. Norwegian standard, Steel structures design rules (2ndEd.), published by Norges Standardise-ringsforbund (NSF), Norwegian standards Association, 1984. [4] AASHTO. The American Association of State Highway and Transportation Officials, Guide design specification for bridge temporary works, 1995. [5] BS 5950. Part 1, Structural use of steelwork in buildings, Code of practice for design in simple and continuous construction: hot rolled sections, 1990. [6] NS 3470, Norwegian standard, 4th Ed., 1989. [7] F.E.M.1.001: Rules for design of hoisting appliances (3rd Ed.), published by Federation Europeenne De La Manutention, 1987. [8] DnV Rules: Rules for planning and execution of Marine operations, Part 2, Chapter 5: Lifting, Det Norske Veritas, 1996. [9] STAAD-PRO, Research Engineers, Inc., US Corporate Headquarters, 22700 Savi Ranch, Yorba Linda, CA 92687, U.S.A., Tel:(714) 974-2500, Fax: (714) 974-4771, EMail:info@reiusa.com, Internet:http://www.reiusa.com Page 16 of 17
  • 17. 1 2 3 4 5 [10] N.C. Hagecenn and P.K. Larsen, Shear capacity of steel plate girders with large web openings, Part II: Design guidelines, Journal of Constructional Steel Research, 65(2009), 151-158 [11] EN 1993-1-5 Eurocode 3-Design of steel structure – Part 1-5: Plated structural elements, 2006, CEN. Page 17 of 17