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Multi-functional Advanced Coatings
Paul Braun (University of Illinois & co-founder Autonomic Materials Inc.)
Bernhard Münzing (The Sixth Element)
Patrick Dodds (Hexigone Inhibitors)
Robin Francis (Keronite)
Anna Wojdyla-Cieslak (TWI Ltd)
pbraun@illinois.edu
http://braungroup.beckman.illinois.edu
July 2019
Autonomic Healing: Biological Response to DamageHow can we design polymers which
approach function of biological materials?
Can we mimic aspects of this in synthetic systems?
Stages of Bone Repair
1. Hematoma forms at break
2. Fibrocartilaginous callus will fill the space
3. Bony callus formed by osteoblasts.
4. Osteoblasts build new compact bone and
osteoclasts create new medullary cavity.
http://bioliscious.blogspot.com/2008_04_01_archive.html
Smart Polymers (and Smart Coatings)
Healing Agent (DCPD)
Grubbs
Catalyst
Ru
Ph
H
PCy3
PCy3
Cl
Cl
Crosslinked
polymer network
White et al., Nature 409 (2001)
Capsule-Based Self-Healing
 = 90.3%
Brown, Sottos & White,
Exp Mech (2002)
Jones, et al., JRS: Interface (2006)
White, et al., Nature (2001)
Brown, Sottos & White, CST (2006)
Cho, Braun, et al., Adv. Mater. (2006)
Cho, White, Braun, Adv. Mater (2009)
Neat epoxy
Self-Healing Polymers
Scratch damage
Self-healing process Healed w/ polymerized PDMS
Metal substrate
Matrix
Healing
agent
catalyst
containing
microcapsule
S.-H. Cho, S. R. White, P. V. Braun, Advanced Materials, (2009).
Commercial Epoxy Ship Paint
20 mm
20 mm
Control sample
Self-healing
Self-healing coating
Self-Healing Coatings
Lead to Founding of Autonomic Materials Inc.
Gerald O. Wilson, Ph.D., President & CEO
▪ Globally recognized expert in self-healing technology, formulation and
product development and manufacturing
▪ Former member of the Autonomous Materials Systems Group at UIUC;
inventor/author on multiple patents and publications
Jorge Costa, PE, Chief Business Officer
▪ Corrosion expert with extensive technical, entrepreneurial and executive
business management experience in target industry segments
Grant Jones, Director of Business Development
▪ Successful track record of new product sales into the coatings, sealants
and adhesives supply chain
Business Summary
Proven & Patented Platform Technology
▪ Self-Healing Additives Compatible with Coatings,
Adhesives, Sealants and Composites
▪ Value Proposition Based on Extended Asset Life Times
and Reduced Maintenance & Repair Cost
▪ Extensive and Growing IP Portfolio
▪ Toll Manufacturing Model Ensures Production Capacity
Making and Selling Commercial Products
▪ Self-Healing Powder Coatings System Commercially Available
▪ First Commercial Liquid Self-Healing Coating Launched
▪ Active Product Development with Major Coatings Suppliers
and End-Users with 2019 - 2022 Target Product Launches
▪ Additional Development Work Underway in
Adhesives and Sealants Expansion Markets
Self-Healing Microcapsules
Located in Champaign, IL
Technology Platform & Commercial Products
Delivery Trigger Mechanism
Mechanical Chemical Trigger
→ Damage ruptures capsules
→ Core agents released into site of damage
→ Damage exposes particles
→ Basic pH facilitates release of core agents
→ Healing Agents, Reporting
Agents, Reactive Agents
Encapsulated Core
-5
0
5
10
15
20
25
30
35
40
No better way to maintain corrosion resistance and adhesion after damage!
Standard Commercially
Available Coating
Standard Commercially
Available Coating with Self-Healing Additive
Data Mark Size is Proportional to Exposure
Time (Largest Represents 5,000 h)
Systems and Chemistries Evaluated
AdhesionLossorCreep(mm)
150%
Rating
Improvement
Average Control
Performance
(12.9 mm, rating 2)
Average Self-
Healing
Performance
(3.5 mm, rating 5
Multi-Coat Epoxy Powder
Primer-Based Systems
Multi-Coat Epoxy Zinc
Primer-Based Systems
Single Coat Zinc
Primers
Urethane
DTM
Alkyd Maintenance
Coating
Standard Epoxy
Primed Systems
Textured
Polyester
Waterborne
Epoxy
Silicone
DTM
Industry Recognition
Autonomic Materials, Inc. Awarded NACE Materials Performance
Corrosion Innovation of the Year Award
Commercial Self-Healing Products
PRODUCT
CATEGORY*
CAPSULE CORE
TECHNOLOGY
EXAMPLES OF END-
USE APPLICATIONS
AMPARMORTM
1000
Dual Capsule System
Reactive Silicone Polymers with
Ability to Cure Under Water
- Heavy Industrial Protective Coatings
- Maintenance and New Construction
- Fatigue Resistant Adhesives
AMPARMORTM
2000
Single Capsule System
Solvent-Promoted Cure
of Epoxy Resin
- Light to Heavy Duty Protective Coatings
- Powder Coatings
- Adhesives and Structural Composites
AMPARMORTM
3000
Single Capsule System
Oxygen-Initiated Cross-Linking of
Functionalized Alkyd Resins
- Industrial Maintenance Coatings
- Protective Wood and Concrete Coatings
- Automotive Undercoatings
AMPARMORTM
Plus
Additional Core Components
Enhanced Targeted Performance
- Improved Adhesion, Corrosion, Mold
and Mildew Resistance, etc.
*Available as Dry Powder or Aqueous Slurry in Sizes from 5 – 50 µm Dependent on Application
Moisture Cured Silicone (1000 h Salt Fog)
Coating: Moisture cure silicone
Capsule Loading: 3-10 wt.% AMPARMOR™ 1043
Substrate: CRS
Substrate Prep: light abrasion, acetone wipedown
Application Method: Drawdown
DFT: 18-20 mils
Exposure: ASTM B117, 1000h
Test: Pick back at 1000h
0
5
10
15
20
25
30
156 µm scribe 500 µm scribe
Adhesionlossfromscribe(mm)
Control 3 wt% 6 wt% 10 wt%
Control
6 wt.% 10 wt.%
3 wt.%
186
Micron
500
Micron
186
Micron
500
Micron
Effect of Elevated Temperature and UV Radiation
156μm
186μm
156μm
186μm
Coating: Epoxy Infrastructure Coating
Exposure Time: 1000h UV + 1250h B117
Capsule Loading: 5wt%
DFT: 8 to 10 mils (4 to 5 mils per coat)
Application Method: Conventional Spray
Test: ATSM D4587 for 1000h then ASTM B117 exposure, pressure sensitive
adhesive tape every 250h up to 1250 h, followed by scraping at the end
0
5
10
15
20
25
156μm Scribe 186μm Scribe
AdhesionLossfromScribe(mm)
Control
S2 5wt%
Performance after
1240 h of B117
Exposure
Control AMPARMORTM 2000 (5 wt.%)
Control
AMPARMORTM 2000 (5
wt.%)
Concluding Remarks
Performance
▪ Only true self-healing system for protective and high-performance coatings
▪ No external intervention required for effective healing response
Versatility
▪ Self-healing powder coatings system is commercially available
▪ The first commercially available liquid self-healing coating has been launched
Transportation Oil & Gas Industrial MaintenanceMachinery/Equipment
MilitaryInfrastructureAlternative Energy Consumer
Contact:
Gerald Wilson, PhD
gw@autonomicmaterials.com
Grant Jones
grant@autonomicmaterials.com
Autonomic Materials, Inc.
495 County Road 1300 North
Champaign, IL 61822
Phone: (217) 863-2023
www.autonomicmaterials.com
Innovations in Advanced Coatings
Robin Francis
(Keronite)
Patrick Dodds
(Hexigone)
Bernhard Münzing
(The Sixth Element)
Anna Wojdyla-Cieslak
(TWI Ltd)

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Paul braun university of illinois

  • 1. Multi-functional Advanced Coatings Paul Braun (University of Illinois & co-founder Autonomic Materials Inc.) Bernhard Münzing (The Sixth Element) Patrick Dodds (Hexigone Inhibitors) Robin Francis (Keronite) Anna Wojdyla-Cieslak (TWI Ltd) pbraun@illinois.edu http://braungroup.beckman.illinois.edu July 2019
  • 2. Autonomic Healing: Biological Response to DamageHow can we design polymers which approach function of biological materials? Can we mimic aspects of this in synthetic systems? Stages of Bone Repair 1. Hematoma forms at break 2. Fibrocartilaginous callus will fill the space 3. Bony callus formed by osteoblasts. 4. Osteoblasts build new compact bone and osteoclasts create new medullary cavity. http://bioliscious.blogspot.com/2008_04_01_archive.html Smart Polymers (and Smart Coatings)
  • 3. Healing Agent (DCPD) Grubbs Catalyst Ru Ph H PCy3 PCy3 Cl Cl Crosslinked polymer network White et al., Nature 409 (2001) Capsule-Based Self-Healing
  • 4.  = 90.3% Brown, Sottos & White, Exp Mech (2002) Jones, et al., JRS: Interface (2006) White, et al., Nature (2001) Brown, Sottos & White, CST (2006) Cho, Braun, et al., Adv. Mater. (2006) Cho, White, Braun, Adv. Mater (2009) Neat epoxy Self-Healing Polymers
  • 5. Scratch damage Self-healing process Healed w/ polymerized PDMS Metal substrate Matrix Healing agent catalyst containing microcapsule S.-H. Cho, S. R. White, P. V. Braun, Advanced Materials, (2009). Commercial Epoxy Ship Paint 20 mm 20 mm Control sample Self-healing Self-healing coating Self-Healing Coatings
  • 6. Lead to Founding of Autonomic Materials Inc. Gerald O. Wilson, Ph.D., President & CEO ▪ Globally recognized expert in self-healing technology, formulation and product development and manufacturing ▪ Former member of the Autonomous Materials Systems Group at UIUC; inventor/author on multiple patents and publications Jorge Costa, PE, Chief Business Officer ▪ Corrosion expert with extensive technical, entrepreneurial and executive business management experience in target industry segments Grant Jones, Director of Business Development ▪ Successful track record of new product sales into the coatings, sealants and adhesives supply chain
  • 7. Business Summary Proven & Patented Platform Technology ▪ Self-Healing Additives Compatible with Coatings, Adhesives, Sealants and Composites ▪ Value Proposition Based on Extended Asset Life Times and Reduced Maintenance & Repair Cost ▪ Extensive and Growing IP Portfolio ▪ Toll Manufacturing Model Ensures Production Capacity Making and Selling Commercial Products ▪ Self-Healing Powder Coatings System Commercially Available ▪ First Commercial Liquid Self-Healing Coating Launched ▪ Active Product Development with Major Coatings Suppliers and End-Users with 2019 - 2022 Target Product Launches ▪ Additional Development Work Underway in Adhesives and Sealants Expansion Markets Self-Healing Microcapsules Located in Champaign, IL
  • 8. Technology Platform & Commercial Products Delivery Trigger Mechanism Mechanical Chemical Trigger → Damage ruptures capsules → Core agents released into site of damage → Damage exposes particles → Basic pH facilitates release of core agents → Healing Agents, Reporting Agents, Reactive Agents Encapsulated Core
  • 9. -5 0 5 10 15 20 25 30 35 40 No better way to maintain corrosion resistance and adhesion after damage! Standard Commercially Available Coating Standard Commercially Available Coating with Self-Healing Additive Data Mark Size is Proportional to Exposure Time (Largest Represents 5,000 h) Systems and Chemistries Evaluated AdhesionLossorCreep(mm) 150% Rating Improvement Average Control Performance (12.9 mm, rating 2) Average Self- Healing Performance (3.5 mm, rating 5 Multi-Coat Epoxy Powder Primer-Based Systems Multi-Coat Epoxy Zinc Primer-Based Systems Single Coat Zinc Primers Urethane DTM Alkyd Maintenance Coating Standard Epoxy Primed Systems Textured Polyester Waterborne Epoxy Silicone DTM
  • 10. Industry Recognition Autonomic Materials, Inc. Awarded NACE Materials Performance Corrosion Innovation of the Year Award
  • 11. Commercial Self-Healing Products PRODUCT CATEGORY* CAPSULE CORE TECHNOLOGY EXAMPLES OF END- USE APPLICATIONS AMPARMORTM 1000 Dual Capsule System Reactive Silicone Polymers with Ability to Cure Under Water - Heavy Industrial Protective Coatings - Maintenance and New Construction - Fatigue Resistant Adhesives AMPARMORTM 2000 Single Capsule System Solvent-Promoted Cure of Epoxy Resin - Light to Heavy Duty Protective Coatings - Powder Coatings - Adhesives and Structural Composites AMPARMORTM 3000 Single Capsule System Oxygen-Initiated Cross-Linking of Functionalized Alkyd Resins - Industrial Maintenance Coatings - Protective Wood and Concrete Coatings - Automotive Undercoatings AMPARMORTM Plus Additional Core Components Enhanced Targeted Performance - Improved Adhesion, Corrosion, Mold and Mildew Resistance, etc. *Available as Dry Powder or Aqueous Slurry in Sizes from 5 – 50 µm Dependent on Application
  • 12. Moisture Cured Silicone (1000 h Salt Fog) Coating: Moisture cure silicone Capsule Loading: 3-10 wt.% AMPARMOR™ 1043 Substrate: CRS Substrate Prep: light abrasion, acetone wipedown Application Method: Drawdown DFT: 18-20 mils Exposure: ASTM B117, 1000h Test: Pick back at 1000h 0 5 10 15 20 25 30 156 µm scribe 500 µm scribe Adhesionlossfromscribe(mm) Control 3 wt% 6 wt% 10 wt% Control 6 wt.% 10 wt.% 3 wt.% 186 Micron 500 Micron 186 Micron 500 Micron
  • 13. Effect of Elevated Temperature and UV Radiation 156μm 186μm 156μm 186μm Coating: Epoxy Infrastructure Coating Exposure Time: 1000h UV + 1250h B117 Capsule Loading: 5wt% DFT: 8 to 10 mils (4 to 5 mils per coat) Application Method: Conventional Spray Test: ATSM D4587 for 1000h then ASTM B117 exposure, pressure sensitive adhesive tape every 250h up to 1250 h, followed by scraping at the end 0 5 10 15 20 25 156μm Scribe 186μm Scribe AdhesionLossfromScribe(mm) Control S2 5wt% Performance after 1240 h of B117 Exposure Control AMPARMORTM 2000 (5 wt.%) Control AMPARMORTM 2000 (5 wt.%)
  • 14. Concluding Remarks Performance ▪ Only true self-healing system for protective and high-performance coatings ▪ No external intervention required for effective healing response Versatility ▪ Self-healing powder coatings system is commercially available ▪ The first commercially available liquid self-healing coating has been launched Transportation Oil & Gas Industrial MaintenanceMachinery/Equipment MilitaryInfrastructureAlternative Energy Consumer
  • 15. Contact: Gerald Wilson, PhD gw@autonomicmaterials.com Grant Jones grant@autonomicmaterials.com Autonomic Materials, Inc. 495 County Road 1300 North Champaign, IL 61822 Phone: (217) 863-2023 www.autonomicmaterials.com
  • 16. Innovations in Advanced Coatings Robin Francis (Keronite) Patrick Dodds (Hexigone) Bernhard Münzing (The Sixth Element) Anna Wojdyla-Cieslak (TWI Ltd)