4. BEFORE
IN PAINT SHOP, GARDOBOND TOTE MATERIAL IS USED
INPHOSPHATE COATING. WHEN CHARGING THE TOTE 50 KG
OF MATERIAL IS REMAINING IN TOTE DUE TO SMALL LENTH
IN PIPE. THE MATERIAL REMAIN IN TOTE IS SEND BACK TO
SUPPLIER AS WASTAGE WITHOUT ANY DOCUMENTATION.
6. AFTER
AFTER I INSISTED PAINT FTPM ABOUT THE WASTAGE OF
MATERIAL REMAINS IN TOTE, THE PIPE LENTH IS INCREASED.
SO NO MATERIAL IS CONSUMED AFTER CHARGING THE TOTE.
7. COST SAVING DETAILS:
S.NO PART NUMBER PART NAME COST PER KG
1 ESK-M5B338-A 24-TE TOTE 95 Rs
2 SKM-5B9604-A2 4292L-TOTE 65 Rs
3 S-M5B4509-A ACCELERATOR -14 40 Rs
FIRST PART COST SAVING(ESK-M5B338-A):
Cost of one kg= Rs 95.
Material remains in tote after purging= 50 kg
So, total cost saved per tote=95x50
=Rs.4750.
8. Tote consumed in a week=3 totes.
Therefore,
Total cost saved per Week=3x4750
=Rs.14250.
Total cost saved per month=4x14250
=Rs.57000.
Total cost saved per year=12x57000
=Rs.6,84,000.
So we can save about Rs 6,84,000 in year.
9. SECOND PART COST SAVING(SKM-5B9604-A2):
Cost of one kg= Rs 65.
Material remains in tote after purging= 50 kg
So, total cost saved per tote=65x50
=Rs.3250.
Tote consumed in a week=1 totes.
Therefore,
Total cost saved per Week=1x3250
=Rs.3250.
Total cost saved per month=4x3250
=Rs.13000.
10. Total cost saved per year=12x13000
=Rs.1,56,000.
So we can save about Rs 1,56,000 in year.
THIRD PART COST SAVING(S-M5B4509-A):
Cost of one kg= Rs 40.
Material remains in tote after purging= 50 kg
So, total cost saved per tote=40x50
=Rs.2000.
11. Tote consumed in a week=1 totes.
Therefore,
Total cost saved per Week=1x2000
=Rs.2000.
Total cost saved per month=4x2000.
=Rs.8000.
Total cost saved per year=12x8000
=Rs.96,000.
So we can save about Rs 96,000 in year.
12. TOTAL COST SAVING:
S.NO PART NUMBER PART NAME YEAR OF COST
SAVING
TOTAL COST SAVING
1 ESK-M5B338-A 24-TE TOTE Rs.6,84,000
Rs.9,36,000.
2 SKM-5B9604-A2 4292-L TOTE Rs.1,56,000
3 S-M5B4509-A ACCELERATOR
14
Rs.96,000
Regards,
K.Thanaraj
T0 3563
Paint shop co-ordinator