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Xavier Institute of
Management, Bhubaneswar
Sustainability practices across Industries
Sustainable development Practices
adopted in Tyre Industry
Presented By:- Group 5
Piyush Nayak (UM15276)
Poulomi Banerjee (UM15277)
Pratyasha Patra (UM15278)
Prabhpreet Singh(UM15279)
Prashant Sharma (UM15280)
INTRODUCTION
• 450 Tire factories in world and over 1 billion tires manufactured worldwide annually.
• Major consumption of Tire industry is Natural rubber.
• Uses : industrial products (conveyor belts, rubber rollers, etc.), automotive products
(fan belts, radiator hoses, etc.), latex products (rubber gloves, toys hygienic products,
etc.) and many kinds of adhesives.
• Conventional tire contain : 28 percent natural rubber, 28 percent synthetic rubber, 28
percent carbon black filler, 16 percent comprises different functional agents of
various kinds.
• Common environmental issues are : wastewater containing chemicals and smell,
hazardous waste, noise, and thermal emission.
INGREDIENTS OF TYRE
LIFE CYCLE OF A TYRE
MAJOR AREAS IMPACTING
ENVIRONMENT
Energy and raw materials sourcing and use during
manufacture
During use :Tire wear as vehicles move, which
generates and disperses tire and road wear
particles (TRWP),Tire rolling resistance, which
directly affects vehicle energy use and the resulting
greenhouse gas emissions.
End-of-life tire management
APPOLLO TYRES
Inception in 1972 and its
corporate headquarter in
Gurgaon.
Manufacturing units in
India, Netherlands,
Hungary
Two global brands -
Apollo and Vredestein.
Products are available in
over 100 countries
through a vast network of
branded, exclusive and
multi-product outlets.
HOW APOLLO ADOPTED SUSTAINABILITY
MEASURES
Use of Silica
Technology
‘Green O
Bin’
Paper
Recycling Apollo
Radial
Service
Assistan
ce
Weight
Reduction
Green
Compound
Technolog
y
Employee
Engagement
on
Environment
Sustainabilit
y
Organic
Farming and
Clean My
Transport
Nagar
Programme
Capacity of over 95,000+
Tyres per day.
Established in 1958,
flagship company of RPG
Enterprises
Serves to all segments: :
Heavy-duty Trucks and
Buses, Light Commercial
Vehicles, Earthmovers,
Cars, Motorcycles and
Scooters, Auto-rickshaws
etc.
6 Manufacturing plants, 10
outsourcing units for tyres,
tubes and flaps, 3 dedicated
2-3-wheeler plants
controlled by CEAT
C
E
A
T
T
Y
R
E
S
MAJOR STEPS TAKEN IN MAKING CEAT
SUSTAINABLE
Judiciously uses resources
and optimizes tyres by
being environmentally
responsible and creating
sustainability through
eco-friendly products.
Deliver safety by
inducing advanced
technology which
blends grip & control
without compromising
tyre life.
Focus on developing
materials and
compounds essential
for grip, safety and tyre
life with least impact to
the environment.
Work closely with world class
universities and research
institutions on advanced
material technologies and
novel materials and make
them available within shorter
development cycles.
Use least materials of
petroleum origin by improved
functionality and optimum
usage of recycled materials.
“Green steps” are accelerated
to minimize carbon footprint
by engaging with renowned
experts.
Having a process
development group is to
co-engineer the process
and proving of the design
with first-time right
ideology in manufacturing
process.
By implementing poka-
yoke in the system, we
strengthen the process
consistencies which then
achieve various Global
Certifications like
TS16949, OHSAS etc.
State of the art tyre
test center for tyre
characteristics
measurements
Product evaluation
engineers are validating
the tyre on actual
operating conditions and
prove tyre life and
performance globally
World's fifth-
largest tyre
manufacturer
behind
Bridgestone,
Michelin,
Continental and
Goodyear, with
presence over
160 countries
19 manufacturing
sites around the
world and a network
of around 10,000
distributors and
retailers
Multinational
company based
in Milan, Italy,
formerly listed
on the Milan
Stock Exchange
since 1922.
Acquired in 2015
by ChemChina.
HOW PIRELLI ADOPTED SUSTAINABILITY
MEASURES
Carbon Disclosure Project Partnership with Kirana Megatara
The Sustainability Plan Global Stakeholder Dialogue
As Pirelli Chief Executive Officer Marco
Tronchetti Provera says:
“Sustainability is a fundamental choice
for Pirelli. It is fully integrated into the
group's vision and strategies for growth,
in all business areas and in all
management decisions, everywhere in
the world.”
GLOBAL SUSTAINABLE PRACTICES IN TYRE
INDUSTRY
One of the hottest topics at the
International Tire Exhibition &
Conference Tire held in October,
2014 for tire manufacturers in Akron
was recycling, scrap tires and the
sustainable aspects of the industry.
Many companies are working
towards putting together
sustainable programs to
create more opportunity for
tires to be reused instead of
dumping them into landfills
WHAT MADE LEHIGH TECHNOLOGIES THINK
ABOUT “THE GREENEST TIRE”
• Developing high-value uses for end-of-life tire materials that would
otherwise be burned or deposited in landfills. How?
• Every pound of Lehigh's MRP helps save:
• 10kwH of energy in comparison with traditional alternatives
• 40 percent of the CO2 produced with traditional alternatives
• Tires and post-industrial rubber from landfills
Green for
Free
• In 2007, they started a worldwide campaign to increase the
environmental contributions of the tire industry through the use of
innovative, sustainable materials.Their goal was very ambitious:
manufacturing 1 billion “green tires” that will enhance sustainability
• Finally in 2015,they achieved a major milestone on the road to 1 billion
tires. As of January 2016, over 400 million new tires and retreads have
been manufactured with Lehigh’s MRP
WHAT DID
THEY DO TO
COME UP
WITH GREEN
TYRE?
Every pound of Lehigh's Micronized
Rubber Powder helps save:
• 10kWh of energy—enough to power
a computer for 50 hours.
• About 40 percent of the CO2
emissions of oil-derived resins.
• Focus on better rolling resistance kept
tires from landfills, and reduced the
energy and greenhouse gas emissions
associated with manufacturing a new
tire from virgin materials.
• 5-15% of fuel is consumed to
overcome rolling resistance
• Low rolling resistance decreases the
energy used per tire roll, which
improves vehicle fuel efficiency
• Tires with better rolling resistance also
use less oil for the production of
gasoline, and less money spent at the
pump for consumers.
REFERENCES
• http://people.pirelli.com/global/en-ww/how-pirelli-goes-beyond-csr-and-puts-
sustainability-at-its-core
• http://people.pirelli.com/global/en-ww/pirelli-sustainability-is-3d
• http://business.pirelli.com/global/en-ww/sustainability-pirelli-s-commitments-for-a-
sustainable-future
• Tire_Industry_Project_10-Year_progress_report
• https://en.wikipedia.org/wiki/Tire_manufacturing
• IIT Bombay seminar report on Tire Manufacturing Process
• http://www.apollotyres.com/en-in/sustainability
• http://www.ceat.com/
• http://www.lehightechnologies.com/index.php/what_we_do/what_is_micronized_rubber
_powder/
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(Ximb)sustainability tyre industry

  • 1. Xavier Institute of Management, Bhubaneswar Sustainability practices across Industries
  • 2. Sustainable development Practices adopted in Tyre Industry Presented By:- Group 5 Piyush Nayak (UM15276) Poulomi Banerjee (UM15277) Pratyasha Patra (UM15278) Prabhpreet Singh(UM15279) Prashant Sharma (UM15280)
  • 3. INTRODUCTION • 450 Tire factories in world and over 1 billion tires manufactured worldwide annually. • Major consumption of Tire industry is Natural rubber. • Uses : industrial products (conveyor belts, rubber rollers, etc.), automotive products (fan belts, radiator hoses, etc.), latex products (rubber gloves, toys hygienic products, etc.) and many kinds of adhesives. • Conventional tire contain : 28 percent natural rubber, 28 percent synthetic rubber, 28 percent carbon black filler, 16 percent comprises different functional agents of various kinds. • Common environmental issues are : wastewater containing chemicals and smell, hazardous waste, noise, and thermal emission.
  • 5. LIFE CYCLE OF A TYRE
  • 6. MAJOR AREAS IMPACTING ENVIRONMENT Energy and raw materials sourcing and use during manufacture During use :Tire wear as vehicles move, which generates and disperses tire and road wear particles (TRWP),Tire rolling resistance, which directly affects vehicle energy use and the resulting greenhouse gas emissions. End-of-life tire management
  • 7. APPOLLO TYRES Inception in 1972 and its corporate headquarter in Gurgaon. Manufacturing units in India, Netherlands, Hungary Two global brands - Apollo and Vredestein. Products are available in over 100 countries through a vast network of branded, exclusive and multi-product outlets.
  • 8. HOW APOLLO ADOPTED SUSTAINABILITY MEASURES Use of Silica Technology ‘Green O Bin’ Paper Recycling Apollo Radial Service Assistan ce Weight Reduction Green Compound Technolog y Employee Engagement on Environment Sustainabilit y Organic Farming and Clean My Transport Nagar Programme
  • 9. Capacity of over 95,000+ Tyres per day. Established in 1958, flagship company of RPG Enterprises Serves to all segments: : Heavy-duty Trucks and Buses, Light Commercial Vehicles, Earthmovers, Cars, Motorcycles and Scooters, Auto-rickshaws etc. 6 Manufacturing plants, 10 outsourcing units for tyres, tubes and flaps, 3 dedicated 2-3-wheeler plants controlled by CEAT C E A T T Y R E S
  • 10. MAJOR STEPS TAKEN IN MAKING CEAT SUSTAINABLE Judiciously uses resources and optimizes tyres by being environmentally responsible and creating sustainability through eco-friendly products. Deliver safety by inducing advanced technology which blends grip & control without compromising tyre life. Focus on developing materials and compounds essential for grip, safety and tyre life with least impact to the environment. Work closely with world class universities and research institutions on advanced material technologies and novel materials and make them available within shorter development cycles. Use least materials of petroleum origin by improved functionality and optimum usage of recycled materials. “Green steps” are accelerated to minimize carbon footprint by engaging with renowned experts. Having a process development group is to co-engineer the process and proving of the design with first-time right ideology in manufacturing process. By implementing poka- yoke in the system, we strengthen the process consistencies which then achieve various Global Certifications like TS16949, OHSAS etc. State of the art tyre test center for tyre characteristics measurements Product evaluation engineers are validating the tyre on actual operating conditions and prove tyre life and performance globally
  • 11. World's fifth- largest tyre manufacturer behind Bridgestone, Michelin, Continental and Goodyear, with presence over 160 countries 19 manufacturing sites around the world and a network of around 10,000 distributors and retailers Multinational company based in Milan, Italy, formerly listed on the Milan Stock Exchange since 1922. Acquired in 2015 by ChemChina.
  • 12. HOW PIRELLI ADOPTED SUSTAINABILITY MEASURES Carbon Disclosure Project Partnership with Kirana Megatara The Sustainability Plan Global Stakeholder Dialogue As Pirelli Chief Executive Officer Marco Tronchetti Provera says: “Sustainability is a fundamental choice for Pirelli. It is fully integrated into the group's vision and strategies for growth, in all business areas and in all management decisions, everywhere in the world.”
  • 13. GLOBAL SUSTAINABLE PRACTICES IN TYRE INDUSTRY One of the hottest topics at the International Tire Exhibition & Conference Tire held in October, 2014 for tire manufacturers in Akron was recycling, scrap tires and the sustainable aspects of the industry. Many companies are working towards putting together sustainable programs to create more opportunity for tires to be reused instead of dumping them into landfills
  • 14. WHAT MADE LEHIGH TECHNOLOGIES THINK ABOUT “THE GREENEST TIRE” • Developing high-value uses for end-of-life tire materials that would otherwise be burned or deposited in landfills. How? • Every pound of Lehigh's MRP helps save: • 10kwH of energy in comparison with traditional alternatives • 40 percent of the CO2 produced with traditional alternatives • Tires and post-industrial rubber from landfills Green for Free • In 2007, they started a worldwide campaign to increase the environmental contributions of the tire industry through the use of innovative, sustainable materials.Their goal was very ambitious: manufacturing 1 billion “green tires” that will enhance sustainability • Finally in 2015,they achieved a major milestone on the road to 1 billion tires. As of January 2016, over 400 million new tires and retreads have been manufactured with Lehigh’s MRP WHAT DID THEY DO TO COME UP WITH GREEN TYRE?
  • 15. Every pound of Lehigh's Micronized Rubber Powder helps save: • 10kWh of energy—enough to power a computer for 50 hours. • About 40 percent of the CO2 emissions of oil-derived resins. • Focus on better rolling resistance kept tires from landfills, and reduced the energy and greenhouse gas emissions associated with manufacturing a new tire from virgin materials. • 5-15% of fuel is consumed to overcome rolling resistance • Low rolling resistance decreases the energy used per tire roll, which improves vehicle fuel efficiency • Tires with better rolling resistance also use less oil for the production of gasoline, and less money spent at the pump for consumers.
  • 16. REFERENCES • http://people.pirelli.com/global/en-ww/how-pirelli-goes-beyond-csr-and-puts- sustainability-at-its-core • http://people.pirelli.com/global/en-ww/pirelli-sustainability-is-3d • http://business.pirelli.com/global/en-ww/sustainability-pirelli-s-commitments-for-a- sustainable-future • Tire_Industry_Project_10-Year_progress_report • https://en.wikipedia.org/wiki/Tire_manufacturing • IIT Bombay seminar report on Tire Manufacturing Process • http://www.apollotyres.com/en-in/sustainability • http://www.ceat.com/ • http://www.lehightechnologies.com/index.php/what_we_do/what_is_micronized_rubber _powder/