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Enterprise Asset Management Software




   THE SOLUTION FOR
   OEM AND TURNKEY
   SUPPLIERS



                                 TRANSFORMATION OF TECHNICAL
                                         DOCUMENTATION INTO
                                        COMPUTERBASED WORK-
                                      FLOWS FOR MAINTENANCE
CUT COSTS AND SIMPLIFY YOUR DAILY OPERATIONS
When delivering a new production plant or an
entire factory, a considerable part of the equip-
ment supplier’s overall project cost is typically
tied up in creating and delivering the technical
documentation to the customer. In order to reduce
this cost, you need a system that helps you collect
and distribute this documentation. This is exactly
what API PRO, Europe’s leading EAM system, will
help you do.

As you would often deliver the same type of
equipment to several customers, API PRO offers
a solution that allows you to reuse data from
your central API PRO system. This means API PRO
allows you to create new and tailored systems
that only include the equipment your customers
have purchased from you. By allowing API PRO
to handle the technical documentation – and
potentially the maintenance plans as well - you
rationalise the project process, reducing your
costs.




                                                     THE TECHNICAL DOCUMENTATION
Typically, the technical documentation of a plant              Because of this document complexity, as well as the      should or with irregular intervals. This can, in itself,
is expensive and often amounts up to 10 per cent               immense time pressure in the production, customers       result in considerable costs, such as that related
or more of the total plant costs. In most cases, con-          often end up only reading the documentation spo-         to production breakdowns through unplanned
struction companies, and the equipment suppliers               radically. When creating a preventive maintenance        downtime, increased repair expenses and decreased
and sub suppliers make a joint effort to collect the           job, like the exchange of a wearing part, using this     quality of produced products.
technical documentation in a clear way that fulfils            type of technical documentation typically results in
the legal obligations.                                         the following procedure:                                 Besides these costs and potentially many others
                                                                                                                        for the customer, the equipment supplier also runs
From a customer point of view, this technical docu-            •	   Reading the corresponding information in the        the risk of additional costs potentially created by
mentation is supplied free of charge in an unlimited                documentation.                                      guarantee obligations.
scale. The customer will often end up with a very ex-
tensive collection of technical documents. Despite the         •	   Planning and allocation of spare parts and the
well-intended thoroughness of the documentation,                    work craft.
this leaves the customers having to spend time going
through endless numbers of pages, in order to find             •	   Settling of maintenance intervals.
the information they need on practical maintenance
instructions, spare parts or workflows.                        As this procedure is very time-consuming, mainte-
                                                               nance often ends up not being carried out at as it




THE OBJECTIVE: INTEGRATED WORKFLOWS
So, rather than the scenario described above, imagine          •	   The employee clicks on the equipment group          •	   Finishing off this activity, he simply enters the
this: The person in charge of maintaining the plant at              in the graphical plant structure and reads the           used wearing part and possible special events
your customer arrives at the office. On his computer                standard description of the function. He then            into the system.
screen is listed all due activities sorted by priority. He          reads the linked document with the exchange
selects the first on the list, ‘Exchange of a wearing part’.        instructions.
Now, rather than going through the longevity of the
typical procedure, the maintenance manager can in a            •	   In order to check the availability of the wearing
simple and effective way hand over the pre-defined                  part, he clicks <Stock>. Here, he ensures the
job to a staff member:                                              automatic reservation, starting the supply
                                                                    process in perfect time .
THE BENEFIT OF USING API PRO
Using API PRO makes for a win-win situation, benefitting   •	   Service agreements with different steps can be
both the equipment supplier as well as his customers.           predefined directly in the system by the equipment
                                                                supplier. This will make it much easier to enter a
Equipment supplier benefits:                                    service agreement -> Increase business.

•	   By integrating the documentation into the plant       Customer benefits:
     structure, customers have much simpler access
     to the information they need -> Reduction of free     •	   Ability to document the historical data of their internal
     consultancy time during the guarantee period.              and external activities as lawful proof.

•	   In cooperation with the customer, the equipment       •	   Direct use of all predefined maintenance activities.
     supplier gets an overview of the actual yearly
     maintenance costs and can use this information for    •	   Follow-up on all maintenance costs.
     his own benefit -> Competitive advantage.
                                                           •	   Optimisation of spare part stock.
•	   Through the import of his commercial spare part
     catalogue, the equipment supplier can predefine       •	   Reduction of unplanned stop times.
     himself as main supplier and thereby stimulate his
     spare part after sales -> Increase business.          •	   Effective searching for technical material, documents
                                                                etc.
•	   When problems/errors occur, the customer can send
     the total equipment group history directly to the     •	   Effective resource planning.
     equipment supplier’s service/diagnosis centre ->
     Reduction of stop time.




                                                                                                    TECHNICAL DELIVERY
                                                                                                                            API PRO Open.7 offers an opportunity for you
                                                                                                                            to deliver a complete package, including all
                                                                                                                            necessary information, just by reusing an earlier
                                                                                                                            delivery or a template. Extensive import tools
                                                                                                                            can also be used for migration of data from your
                                                                                                                            engineering software.

                                                                                                                            For example, if you were to order a complete sy-
                                                                                                                            stem with integrated data, API PRO would include:

                                                                                                                            •	   Basic data, plant structure, spare parts and
                                                                                                                                 so forth.

                                                                                                                            •	   Documentation linked to the structure.

                                                                                                                            •	   Preventive Maintenance routines.
INTEGRATED SOLUTION                                                             TECHNOLOGY                                                           STATEMENTS

•	   API PRO is the leading system in Europe and is                       API PRO is powered by Progress providing the                    Alstom Power O&M
     available in more than 20 languages.                                 latest multi-tier client/server technology as well as           Roderick Burrough, Director of Generation
                                                                          advanced reporting and database query tools. This               “We have installed API PRO as our standard system
•	   API PRO makes extensions and change easy.                            allows you to optimise the utilisation of available             at all power stations where we have the responsi-
                                                                          computer capacity.                                              bility for the complete maintenance of the facility.
•	   Over the past 20 years, API has proved that the                                                                                      The API CMMS software and supporting services
     OEM-business is successful for both parties,                         API PRO runs on a wide range of client, server and              fully satisfy our requirement for a reliable and com-
     through our collaboration with OEM-customers                         database platforms. With the help of web technology,            plete system”
     like ALSTOM, Siemens, Invensys, APV, ABB,                            the API PRO system can be accessed via the internet.
     Brückner, Reicofil, MAN Diesel & Turbo, SSI Schäfer.                 This means that the system can be accessed from                 ABB Service
                                                                          anywhere in the world by any authorised user with               Benny Selvehed, Improvement engineer
•	   The system offers out-of-the-box solutions: API                      an internet enabled PC.                                         ”API PRO is one of the most complete EAM-systems
     PRO is freely scalable in regard to number of users                                                                                  on the market if all modules are included. API pro-
     and machines.                                                                                                                        vides the necessary tools to implement and estab-
                                                                                                                                          lish a maintenance strategy of a world class quality.”
•	   The license design is tailored to machine and
     equipment supply.                                                                                                                    Reifenhäuser Reicofil GmbH
                                                                                                                                          Jörgen Linden, Service Sales Manager
                                                                                                                                          “After a long period of development and search for
                                                                                                                                          a highly effective maintenance software REICOFIL
                                                                                                                                          is now able to deliver with its new lines a complete
                                                                                                                                          database of all relevant information for optimizing
                                                                                                                                          the maintenance process. Due to the modular con-
                                                                                                                                          cept of the new API PRO software, it can be tailored
                                                                                                                                          according to the customer’s requirement.”




       API Maintenance Systems           API Benelux/France

       Roskildevej 342 B                 Jozef Van Elewijckstraat 103/3
       DK-2630 Taastrup
       Denmark
                                         B-1853 Strombeek-Bever
                                         Belgium
                                                                                                                   API Maintenance Systems develops, markets
       Tel: +45 43 48 99 00              Tel: +32 2 270 4053                                                       and supports maintenance management soft-
       Fax: +45 43 48 99 01              Fax: +32 2 270 4055
                                                                                                                   ware. Maintenance management software is
       sales@apipro.com                  belgium@apipro.com
                                                                                                                   used by many leading companies world-wide
                                                                                                                   in a variety of industries and organizations
       API China
       中国 上海
                                                                                                                   to maintain high-value capital assets such as
                                         API South East Asia
                                                                                                                   plants, facilities and equipment.
       Room 801, No. 228 of Jiangchang   Suite 12.08, AMCORP Tower
       3 Rd.                             AMCORP Trade Centre
       Shibei Hi-Tech Park, Shanghai,    46050 Petaling Jaya
       200436                            Selangor, Malaysia
       Tel:	 +86 6217 9285 801           Tel: +603 7948 5336
       Fax:	 +86 6217 5717               malaysia@apipro.com
       china@apipro.com



       API Deutschland GmbH              API Deutschland GmbH               API Deutschland GmbH         API Poland               API Sweden		                  API Sweden (Karlstad)

       Karl-Götz-Straße 5                im Technologie Centrum Bis-        Kistlerhofstraße 70          Wisniowy Business Park   Fridkullagatan 14             S:a Kyrkogatan 6
       D-97424 Schweinfurt               sendorf                            D-81379 München              Ilzecka 26               SE-412 62 Göteborg            SE-651 14 Karlstad
       Germany                           Gewerbepark 18                     Germany                      PL-02-135 Warszawa       Sweden                        Sweden
       Tel: +49 9721 79681 400           D-49143 Bissendorf                 Tel: 49 89 726090 72         Poland
                                                                                                                                  Tel: +46 31 707 45 45         Tel: +46 54 18 00 45
       Fax: +49 9721 79681 415           Germany                                                         Tel: +48 225 757 308
                                                                            germany@apipro.com                                    Fax: +46 31 707 39 95         sweden@apipro.com
       germany@apipro.com                Tel: 49 9721 79681 500                                          Fax: +48 222 111 689
                                                                                                                                  sweden@apipro.com
                                         germany@apipro.com                                              poland@apipro.com




                                                                                                                                                          www.apipro.com

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Api pro for_oem_2012

  • 1. Enterprise Asset Management Software THE SOLUTION FOR OEM AND TURNKEY SUPPLIERS TRANSFORMATION OF TECHNICAL DOCUMENTATION INTO COMPUTERBASED WORK- FLOWS FOR MAINTENANCE
  • 2. CUT COSTS AND SIMPLIFY YOUR DAILY OPERATIONS When delivering a new production plant or an entire factory, a considerable part of the equip- ment supplier’s overall project cost is typically tied up in creating and delivering the technical documentation to the customer. In order to reduce this cost, you need a system that helps you collect and distribute this documentation. This is exactly what API PRO, Europe’s leading EAM system, will help you do. As you would often deliver the same type of equipment to several customers, API PRO offers a solution that allows you to reuse data from your central API PRO system. This means API PRO allows you to create new and tailored systems that only include the equipment your customers have purchased from you. By allowing API PRO to handle the technical documentation – and potentially the maintenance plans as well - you rationalise the project process, reducing your costs. THE TECHNICAL DOCUMENTATION Typically, the technical documentation of a plant Because of this document complexity, as well as the should or with irregular intervals. This can, in itself, is expensive and often amounts up to 10 per cent immense time pressure in the production, customers result in considerable costs, such as that related or more of the total plant costs. In most cases, con- often end up only reading the documentation spo- to production breakdowns through unplanned struction companies, and the equipment suppliers radically. When creating a preventive maintenance downtime, increased repair expenses and decreased and sub suppliers make a joint effort to collect the job, like the exchange of a wearing part, using this quality of produced products. technical documentation in a clear way that fulfils type of technical documentation typically results in the legal obligations. the following procedure: Besides these costs and potentially many others for the customer, the equipment supplier also runs From a customer point of view, this technical docu- • Reading the corresponding information in the the risk of additional costs potentially created by mentation is supplied free of charge in an unlimited documentation. guarantee obligations. scale. The customer will often end up with a very ex- tensive collection of technical documents. Despite the • Planning and allocation of spare parts and the well-intended thoroughness of the documentation, work craft. this leaves the customers having to spend time going through endless numbers of pages, in order to find • Settling of maintenance intervals. the information they need on practical maintenance instructions, spare parts or workflows. As this procedure is very time-consuming, mainte- nance often ends up not being carried out at as it THE OBJECTIVE: INTEGRATED WORKFLOWS So, rather than the scenario described above, imagine • The employee clicks on the equipment group • Finishing off this activity, he simply enters the this: The person in charge of maintaining the plant at in the graphical plant structure and reads the used wearing part and possible special events your customer arrives at the office. On his computer standard description of the function. He then into the system. screen is listed all due activities sorted by priority. He reads the linked document with the exchange selects the first on the list, ‘Exchange of a wearing part’. instructions. Now, rather than going through the longevity of the typical procedure, the maintenance manager can in a • In order to check the availability of the wearing simple and effective way hand over the pre-defined part, he clicks <Stock>. Here, he ensures the job to a staff member: automatic reservation, starting the supply process in perfect time .
  • 3. THE BENEFIT OF USING API PRO Using API PRO makes for a win-win situation, benefitting • Service agreements with different steps can be both the equipment supplier as well as his customers. predefined directly in the system by the equipment supplier. This will make it much easier to enter a Equipment supplier benefits: service agreement -> Increase business. • By integrating the documentation into the plant Customer benefits: structure, customers have much simpler access to the information they need -> Reduction of free • Ability to document the historical data of their internal consultancy time during the guarantee period. and external activities as lawful proof. • In cooperation with the customer, the equipment • Direct use of all predefined maintenance activities. supplier gets an overview of the actual yearly maintenance costs and can use this information for • Follow-up on all maintenance costs. his own benefit -> Competitive advantage. • Optimisation of spare part stock. • Through the import of his commercial spare part catalogue, the equipment supplier can predefine • Reduction of unplanned stop times. himself as main supplier and thereby stimulate his spare part after sales -> Increase business. • Effective searching for technical material, documents etc. • When problems/errors occur, the customer can send the total equipment group history directly to the • Effective resource planning. equipment supplier’s service/diagnosis centre -> Reduction of stop time. TECHNICAL DELIVERY API PRO Open.7 offers an opportunity for you to deliver a complete package, including all necessary information, just by reusing an earlier delivery or a template. Extensive import tools can also be used for migration of data from your engineering software. For example, if you were to order a complete sy- stem with integrated data, API PRO would include: • Basic data, plant structure, spare parts and so forth. • Documentation linked to the structure. • Preventive Maintenance routines.
  • 4. INTEGRATED SOLUTION TECHNOLOGY STATEMENTS • API PRO is the leading system in Europe and is API PRO is powered by Progress providing the Alstom Power O&M available in more than 20 languages. latest multi-tier client/server technology as well as Roderick Burrough, Director of Generation advanced reporting and database query tools. This “We have installed API PRO as our standard system • API PRO makes extensions and change easy. allows you to optimise the utilisation of available at all power stations where we have the responsi- computer capacity. bility for the complete maintenance of the facility. • Over the past 20 years, API has proved that the The API CMMS software and supporting services OEM-business is successful for both parties, API PRO runs on a wide range of client, server and fully satisfy our requirement for a reliable and com- through our collaboration with OEM-customers database platforms. With the help of web technology, plete system” like ALSTOM, Siemens, Invensys, APV, ABB, the API PRO system can be accessed via the internet. Brückner, Reicofil, MAN Diesel & Turbo, SSI Schäfer. This means that the system can be accessed from ABB Service anywhere in the world by any authorised user with Benny Selvehed, Improvement engineer • The system offers out-of-the-box solutions: API an internet enabled PC. ”API PRO is one of the most complete EAM-systems PRO is freely scalable in regard to number of users on the market if all modules are included. API pro- and machines. vides the necessary tools to implement and estab- lish a maintenance strategy of a world class quality.” • The license design is tailored to machine and equipment supply. Reifenhäuser Reicofil GmbH Jörgen Linden, Service Sales Manager “After a long period of development and search for a highly effective maintenance software REICOFIL is now able to deliver with its new lines a complete database of all relevant information for optimizing the maintenance process. Due to the modular con- cept of the new API PRO software, it can be tailored according to the customer’s requirement.” API Maintenance Systems API Benelux/France Roskildevej 342 B Jozef Van Elewijckstraat 103/3 DK-2630 Taastrup Denmark B-1853 Strombeek-Bever Belgium API Maintenance Systems develops, markets Tel: +45 43 48 99 00 Tel: +32 2 270 4053 and supports maintenance management soft- Fax: +45 43 48 99 01 Fax: +32 2 270 4055 ware. Maintenance management software is sales@apipro.com belgium@apipro.com used by many leading companies world-wide in a variety of industries and organizations API China 中国 上海 to maintain high-value capital assets such as API South East Asia plants, facilities and equipment. Room 801, No. 228 of Jiangchang Suite 12.08, AMCORP Tower 3 Rd. AMCORP Trade Centre Shibei Hi-Tech Park, Shanghai, 46050 Petaling Jaya 200436 Selangor, Malaysia Tel: +86 6217 9285 801 Tel: +603 7948 5336 Fax: +86 6217 5717 malaysia@apipro.com china@apipro.com API Deutschland GmbH API Deutschland GmbH API Deutschland GmbH API Poland API Sweden API Sweden (Karlstad) Karl-Götz-Straße 5 im Technologie Centrum Bis- Kistlerhofstraße 70 Wisniowy Business Park Fridkullagatan 14 S:a Kyrkogatan 6 D-97424 Schweinfurt sendorf D-81379 München Ilzecka 26 SE-412 62 Göteborg SE-651 14 Karlstad Germany Gewerbepark 18 Germany PL-02-135 Warszawa Sweden Sweden Tel: +49 9721 79681 400 D-49143 Bissendorf Tel: 49 89 726090 72 Poland Tel: +46 31 707 45 45 Tel: +46 54 18 00 45 Fax: +49 9721 79681 415 Germany Tel: +48 225 757 308 germany@apipro.com Fax: +46 31 707 39 95 sweden@apipro.com germany@apipro.com Tel: 49 9721 79681 500 Fax: +48 222 111 689 sweden@apipro.com germany@apipro.com poland@apipro.com www.apipro.com