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LUBRICATION SYSTEM
Purpose of Lubrication System
•Lubricate
Reduces Friction by creating a thin film(Clearance)
between moving parts (Bearings and journals)
Purpose of Lubrication System
•Seals
The oil helps form a gastight
seal between piston rings
and cylinder walls
(Reduces Blow-By)
Internal oil leak (blow-by) will
result in BLUE SMOKE at the
tale pipe.
Purpose of Lubrication System
•Cleans
As it circulates through the engine, the oil picks up metal
particles and carbon, and brings them back down to the pan.
Purpose of Lubrication System
•Cools
Picks up heat when moving through the engine and then
drops into the cooler oil pan, giving up some of this heat.
Purpose of Lubrication System
•Absorbs shock
When heavy loads are imposed on the bearings, the oil
helps to cushion the load.
•Absorbs Contaminants
The additives in oil helps in absorbing the contaminants
that enter the lubrication system.
VISCOSITY
Viscosity is a measure of oil’s resistance to flow.
•A low viscosity oil is thin and flows easily
•A high viscosity oil is thick and flows slowly.
•As oil heats up it becomes more
viscous (Becomes thin)
VISCOSITY
•If the oil is too thin(has very low viscosity) it will be forced
out from between the moving parts, resulting in rapid wear.
•If the oil is too thick(has very high viscosity) it will flow very
slowly to engine parts, especially when the engine and the oil
are cold, resulting in rapid wear.
Viscosity Index is the measure of how much the viscosity of
an oil changes with temperature. (20 W)
Viscosity number is set by SAE (Society of Automotive
Engineers)
VISCOSITY
•Single viscosity oils SAE 5W, SAE 10W (Winter) and
SAE 20, SAE30 … (Summer)
•Multiple viscosity oils SAE 10W-30.
This means that the oil is same as SAE 10W when cold
and SAE30 when hot.
The higher the number the higher the viscosity(thickness) of oil.
Properties of oil
•Corrosion and Rust Inhibitor: Displaces water from
metal surfaces, to prevent corrosion.
•Foaming Resistance: Rotating crankshaft tends to cause
bubbles (Foam) in the oil and bubbles in oil will reduce the
effectiveness of oil to lubricate.
•Synthetic Oils: Made by chemical process and do not
necessarily come from petroleum.
Service Rating of Oil
SA, SB, SC, SD,…..SJ
SA and SB oils are not recommended for use in today’s
Automobile engines.
Parts
Oil Pumps Driven by camshaft, crankshaft (Rarely
rebuild by an auto technician)
•Rotor Pump(Two star shaped rotors
pumps the oil)
•Gear oil Pump
Parts
Oil Pan
Stores the oil and helps in cooling the oil
Pan gasket splits if over tightened.
Parts
Pressure Relief Valve to prevent the buildup of high
Pressure (Causes the oil filter to bulge, but not a common
problem).
Good oil pressure is
40-60 psi
Parts
Oil Pressure Indicator
•Light or a Gauge
The light turns on or gauge reads low when
the pressure drops below 10psi.
Common causes of low oil pressure are:
•Low oil level
•Worn out pump
Low oil pressure Safety system will shuts down the car by
cutting the ignition System(Spark).
•Good oil pressure is 40-60 psi.
Parts
Oil Filter filters the oil
Some particles are too small for the filter Element(paper
in the filter ) to trap.
Parts
Oil Galleries
Deliver the oil to top
end and returning it
To the oil pan.
Parts
Positive Crankcase ventilation Valve
•Pollution prevention
•Blow-by back into the intake
•Prevent sludge in the engine.
Parts
Oil Pressure sending unit electrically sends the
signal to the Light or Gauge mounted on the dash.
If the wires get shorted the light will come on or
the gauge will read high.
OIL CHANGE
•Every 5000Km
•3 months
Ignoring regular oil change intervals will shorten
engine life and performance.
Good Luck on the Test!
Credits:
Google Images

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5901105.ppt

  • 2. Purpose of Lubrication System •Lubricate Reduces Friction by creating a thin film(Clearance) between moving parts (Bearings and journals)
  • 3. Purpose of Lubrication System •Seals The oil helps form a gastight seal between piston rings and cylinder walls (Reduces Blow-By) Internal oil leak (blow-by) will result in BLUE SMOKE at the tale pipe.
  • 4. Purpose of Lubrication System •Cleans As it circulates through the engine, the oil picks up metal particles and carbon, and brings them back down to the pan.
  • 5. Purpose of Lubrication System •Cools Picks up heat when moving through the engine and then drops into the cooler oil pan, giving up some of this heat.
  • 6. Purpose of Lubrication System •Absorbs shock When heavy loads are imposed on the bearings, the oil helps to cushion the load. •Absorbs Contaminants The additives in oil helps in absorbing the contaminants that enter the lubrication system.
  • 7. VISCOSITY Viscosity is a measure of oil’s resistance to flow. •A low viscosity oil is thin and flows easily •A high viscosity oil is thick and flows slowly. •As oil heats up it becomes more viscous (Becomes thin)
  • 8. VISCOSITY •If the oil is too thin(has very low viscosity) it will be forced out from between the moving parts, resulting in rapid wear. •If the oil is too thick(has very high viscosity) it will flow very slowly to engine parts, especially when the engine and the oil are cold, resulting in rapid wear. Viscosity Index is the measure of how much the viscosity of an oil changes with temperature. (20 W) Viscosity number is set by SAE (Society of Automotive Engineers)
  • 9. VISCOSITY •Single viscosity oils SAE 5W, SAE 10W (Winter) and SAE 20, SAE30 … (Summer) •Multiple viscosity oils SAE 10W-30. This means that the oil is same as SAE 10W when cold and SAE30 when hot. The higher the number the higher the viscosity(thickness) of oil.
  • 10. Properties of oil •Corrosion and Rust Inhibitor: Displaces water from metal surfaces, to prevent corrosion. •Foaming Resistance: Rotating crankshaft tends to cause bubbles (Foam) in the oil and bubbles in oil will reduce the effectiveness of oil to lubricate. •Synthetic Oils: Made by chemical process and do not necessarily come from petroleum.
  • 11. Service Rating of Oil SA, SB, SC, SD,…..SJ SA and SB oils are not recommended for use in today’s Automobile engines.
  • 12. Parts Oil Pumps Driven by camshaft, crankshaft (Rarely rebuild by an auto technician) •Rotor Pump(Two star shaped rotors pumps the oil) •Gear oil Pump
  • 13. Parts Oil Pan Stores the oil and helps in cooling the oil Pan gasket splits if over tightened.
  • 14. Parts Pressure Relief Valve to prevent the buildup of high Pressure (Causes the oil filter to bulge, but not a common problem). Good oil pressure is 40-60 psi
  • 15. Parts Oil Pressure Indicator •Light or a Gauge The light turns on or gauge reads low when the pressure drops below 10psi. Common causes of low oil pressure are: •Low oil level •Worn out pump Low oil pressure Safety system will shuts down the car by cutting the ignition System(Spark). •Good oil pressure is 40-60 psi.
  • 16. Parts Oil Filter filters the oil Some particles are too small for the filter Element(paper in the filter ) to trap.
  • 17. Parts Oil Galleries Deliver the oil to top end and returning it To the oil pan.
  • 18. Parts Positive Crankcase ventilation Valve •Pollution prevention •Blow-by back into the intake •Prevent sludge in the engine.
  • 19. Parts Oil Pressure sending unit electrically sends the signal to the Light or Gauge mounted on the dash. If the wires get shorted the light will come on or the gauge will read high.
  • 20. OIL CHANGE •Every 5000Km •3 months Ignoring regular oil change intervals will shorten engine life and performance.
  • 21. Good Luck on the Test!