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Petro-Canada We Make Tough Lubricants
Lubrication Fundamentals  &  Base Oils  Training Module
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Table of Contents
Importance of Lubrication
[object Object],[object Object],No Lubricant: High Friction Full Film (Hydrodynamic) Lubrication: Low Friction Thin Film (Boundary) Lubrication: Moderate Friction Steel Steel Steel Steel Steel Steel Air Oil Film Why Lubricate?
Key Lubricant Properties
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Key Lubricant Properties
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Lubricant Properties: VISCOSITY
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Lubricant Properties: VISCOSITY
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Lubricant Properties: Viscosity Index (VI) Synthetic PAO(PolyAlphaOlefin) -130 Mineral Oil - 95 to 100 HydroTreated Oil - 100  to  110
[object Object],[object Object],[object Object],[object Object],[object Object],Lubricant Properties: Viscosity Index (VI)
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Lubricant Properties: Pour Point/Cloud Point
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Lubricant Properties: Oxidation Resistance
“ Rule of Thumb” Every 10°C rise in temperature over 80°C decreases the life of the oil by about half. Lubricant Properties: Oxidation Resistance Oxidation Rate increases with Temperature E.g. Oil Life of Premium R & O:  Temperature °C   Hours Days 80   10000 416 90   5000 208 100   2500 104 110   1250 52 120   625 26 130   313 13
[object Object],[object Object],[object Object],[object Object],[object Object],Lubricant Properties: Wear Protection
Lubricant Properties: Extreme Pressure Properties ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Additive Type & Effect on Lubricant
[object Object],[object Object],[object Object],Additive Considerations
Use of Additives Detergents Dispersants Anti-Oxidants Rust Inhibitors Anti-Wear E.P. Agents VI Improvers Pour Point Depressants Anti-Foam Engine Oils ATF General R&O Oil AW Hydraulic Industrial Gear Oil HVI Some Automotive Gear Oil Some ADDITIVE                                     Dyes Friction Modifiers    Grease      
Base Oil Refining A Simple introduction
Origin of Lubricants -  Distillation of Crude - Creation of Base Stocks
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Where do Lubricants come from?
The value of crude oil can only be realized once it has been cleaned up (de-watered and de-salted) and separated into various fractions of similar hydrocarbons.  Rising vapours condense and are drawn off ,[object Object],[object Object],Distillation of Crude
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Crude Yields
[object Object],[object Object],[object Object],What are Base Stocks? ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Key Base Oil Properties
API Base Stock Groups -Base Oil Quality
[object Object],[object Object],[object Object],[object Object],IV Synthetic PAOs V Other Synthetics (diesters, PAGs, etc.) API Base Stock Groups Group Weight % Sulfur Weight % Saturates VI I > 0.03 < 90 80 - 119 II < 0.03 > 90 80 - 119 III < 0.03 > 90 120+
[object Object],[object Object],[object Object],[object Object],API Base Stock Groups Group II/III Producers North America: Share by Volume
Purity (% saturate level) 80 90 100 Viscosity Index 90 100 110 120 130 Group II (Hydroprocessed) Group I (Solvent Refined) Group III  (Hydroprocessed) Petro-Canada Group II & VHVI Group III Group IV (PAO) Base Oil Quality
Advanced Mineral Base Oils Intensity of Processing Group I  (Solvent Refining) Group II  (Hydrogenation) Group III   (wax conversion) Increased Performance Group II+  (Hydrogenation)
Lubricants World Product of the Year
Oxidative stability is a key measure of a hydraulic fluid’s ability to retain the protective properties it had as “fresh oil” HYDREX resists oxidative attack better than the leading competitor Better Than Conventional Hydraulic Oil TOTAL WEAR PROTECTION   *
Refining Methods -Solvent Refining -Hydro-Treated & Hydro-Cracked Refining
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Solvent Refined Base Stocks
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Hydro-Treated & Hydro-Cracked Base Stocks
[object Object],[object Object],[object Object],[object Object],Hydro-Treated & Hydro-Cracked Processes
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Impact on Properties
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],HT / HC Base Stock Features & Benefits
Petro-Canada Base Stocks - Synthetic Base Stocks
[object Object],[object Object],[object Object],[object Object],[object Object],Petro-Canada Group II/III Base Stocks
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Petro-Canada Group II/III Base Stocks & Uses
Synthetic Base Stocks and Overview
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Synthetic Base Stocks

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My Base Oil And Fundamentals Basic

  • 1. Petro-Canada We Make Tough Lubricants
  • 2. Lubrication Fundamentals & Base Oils Training Module
  • 3.
  • 5.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14. “ Rule of Thumb” Every 10°C rise in temperature over 80°C decreases the life of the oil by about half. Lubricant Properties: Oxidation Resistance Oxidation Rate increases with Temperature E.g. Oil Life of Premium R & O: Temperature °C Hours Days 80 10000 416 90 5000 208 100 2500 104 110 1250 52 120 625 26 130 313 13
  • 15.
  • 16.
  • 17.
  • 18.
  • 19. Use of Additives Detergents Dispersants Anti-Oxidants Rust Inhibitors Anti-Wear E.P. Agents VI Improvers Pour Point Depressants Anti-Foam Engine Oils ATF General R&O Oil AW Hydraulic Industrial Gear Oil HVI Some Automotive Gear Oil Some ADDITIVE                                     Dyes Friction Modifiers    Grease      
  • 20. Base Oil Refining A Simple introduction
  • 21. Origin of Lubricants - Distillation of Crude - Creation of Base Stocks
  • 22.
  • 23.
  • 24.
  • 25.
  • 26.
  • 27. API Base Stock Groups -Base Oil Quality
  • 28.
  • 29.
  • 30. Purity (% saturate level) 80 90 100 Viscosity Index 90 100 110 120 130 Group II (Hydroprocessed) Group I (Solvent Refined) Group III (Hydroprocessed) Petro-Canada Group II & VHVI Group III Group IV (PAO) Base Oil Quality
  • 31. Advanced Mineral Base Oils Intensity of Processing Group I (Solvent Refining) Group II (Hydrogenation) Group III (wax conversion) Increased Performance Group II+ (Hydrogenation)
  • 33. Oxidative stability is a key measure of a hydraulic fluid’s ability to retain the protective properties it had as “fresh oil” HYDREX resists oxidative attack better than the leading competitor Better Than Conventional Hydraulic Oil TOTAL WEAR PROTECTION *
  • 34. Refining Methods -Solvent Refining -Hydro-Treated & Hydro-Cracked Refining
  • 35.
  • 36.
  • 37.
  • 38.
  • 39.
  • 40. Petro-Canada Base Stocks - Synthetic Base Stocks
  • 41.
  • 42.
  • 43. Synthetic Base Stocks and Overview
  • 44.