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Investigating Accidents
How to find out what really happened.
Course Objectives
• Recognize the need for an investigation
• Investigate the scene of the accident
• Interview victims & witnesses
• Distinguish fact from fiction
• Determine root causes
• Compile data and prepare reports
• Make recommendations
THE ACCIDENT
WHAT IS AN ACCIDENT?
THE ACCIDENT
AN UNWANTED, UNPLANNED
EVENT WHICH RESULTED TO
LOSS OF PERSONS, LIFE,
ENVIRONMENT AND
PROPERTY.
THE ACCIDENT
BASIC TYPES OF ACCIDENTS
(ACCORDING TO GRAVITY AND
EXTEND OF THE DAMAGE)
THE ACCIDENT
MINOR ACCIDENTS:
• Such as cuts to fingers or dropping a box of
materials.
THE ACCIDENT
SERIOUS ACCIDENT:
• that cause injury or damage to equipment or
property:
• Such as a forklift dropping a load or
someone falling off a ladder
THE ACCIDENT
ACCIDENT THAT OCCUR OVER AN
EXTENDED TIME FRAME:
• Such as hearing loss or an illness resulting
from exposure to chemicals
THE NEAR-MISS
INCIDENT
• Also know as a “Near Hit”
• An INCIDENT – an unwanted, un planned
event that had the potential to damage or
loss of persons, life, environment and
property.
THE ACCIDENT and INCIDENT
ACCIDENT and INCIDENT HAVE TWO
THINGS IN COMMON – CAUSING
DAMAGE TO PERSONS, LIFE,
ENVIRONMENT AND PROPERTY.
THE ACCIDENT
They all have outcomes from the incident
THE INCIDENT
They all have contributory factors that cause
the accident
OUTCOMES OF ACCIDENTS
• NEGATIVE ASPECTS
– Injury & possible death
– Disease
– Damage to equipment & property
– Litigation costs, possible citations
– Lost productivity
– Morale
OUTCOMES OF ACCIDENTS
• POSITIVE ASPECTS
– Accident investigation
– Prevent recurrence
– Change to safety programs
– Change to procedures
– Change to equipment design
The Aim of the Investigation
• The key result should be to prevent a
recurrence of the same accident.
• Fact finding:
– What happened?
– What was the root cause?
– What should be done to prevent recurrence?
Powers of the investigating officers:
1. Requiring the scene of the accident to be left undisturbed.
2. Entering the premises and taking other persons authorized by
his/her enforcing authority.
3. Inspecting the scene of the accident and, if necessary, taking
possession of the machinery involved if he considers that further
examination and testing are necessary.
4. Taking measurement and photographs.
5. Questioning interested parties (e.g. witnesses, supervisors,
manager, etc.) and taking written.
6. Signed statement of their answers; and being provided with any
document relating to the accident which is required to be kept by
law or which may assist in the investigation.
Types of Accidents
• FALL TO
– same level
– lower level
• CAUGHT
– in
– on
– between
• CONTACT WITH
– chemicals
– electricity
– heat/cold
– radiation
• BODILY REACTION
FROM
– voluntary motion
– involuntary motion
Types of Accidents (continued)
• STRUCK
– Against
• stationary or moving
object
• protruding object
• sharp or jagged edge
– By
• moving or flying object
• falling object
• RUBBED OR
ABRADED BY
– friction
– pressure
– vibration
The Investigation
A step-by-step process (almost)
Investigation Strategy
• Gather information
• Search for & establish facts
• Isolate essential contributing factors
• Find root causes
• Determine corrective actions
• Implement corrective actions
Secure the Scene
• Eliminate the hazards:
– Control chemicals
– De-energize
– De-pressurize
– Light it up
– Shore it up
– Ventilate
Provide Care to the Injured
• Ensure that medical care is provided to the
injured people before proceeding with the
investigation.
Isolate the Scene
• Barricade the area of the accident, and keep
everyone out!
• The only persons allowed inside the
barricade should be Rescue/EMS, law
enforcement, and investigators
• Protect the evidence until investigation is
complete
Ask “What Happened”
• Get a brief overview of
the situation from
witnesses and victims.
• Not a detailed report yet,
just enough to
understand the basics of
what happened.
Interview Victims & Witnesses
• Interview as soon as
possible after the incident
– Do not interrupt medical
care to interview
• Interview each person
separately
• Do not allow witnesses to
confer prior to interview
The Interview
• Put the person at ease.
– People may be reluctant to
discuss the incident,
particularly if they think
someone will get in trouble
• Reassure them that this is a
fact-finding process only.
– Remind them that these facts
will be used to prevent a
recurrence of the incident
The Interview
• Take Notes!
• Ask open-ended questions
– “What did you see?”
– “What happened?”
• Do not make suggestions
– If the person is stumbling over a word or
concept, do not help them out
The Interview
• Use closed-ended questions later to gain
more detail.
– After the person has provided their explanation,
these type of questions can be used to clarify
– “Where were you standing?”
– “What time did it happen?”
The Interview
• Don’t ask leading questions
– Bad: “Why was the forklift operator driving
recklessly?”
– Good: “How was the forklift operator driving?”
• If the witness begins to offer reasons,
excuses, or explanations, politely decline
that knowledge and remind them to stick
with the facts
The Interview
• Summarize what you have been told.
– Correct misunderstandings of the events
between you and the witness
• Ask the witness/victim for
recommendations to prevent recurrence
– These people will often have the best solutions
to the problem
The Interview
• Get a written, signed statement from the
witness
– It is best if the witness writes their own
statement; interview notes signed by the
witness may be used if the witness refuses to
write a statement
Interview Exercise
• Read the scenario handout
• Team up in pairs
• One person plays the investigator
• One person plays the witness
Gather Evidence
• Examine the accident scene. Look for
things that will help you understand what
happened:
– Dents, cracks, scrapes, splits, etc. in equipment
– Tire tracks, footprints, etc.
– Spills or leaks
– Scattered or broken parts
– Etc.
Gather Evidence
• Diagram the scene
– Use blank paper or graph
paper. Mark the location of
all pertinent items;
equipment, parts, spills,
persons, etc.
– Note distances and sizes,
pressures and temperatures
– Note direction (mark north
on the map)
Gather Evidence
• Take photographs
– Photograph any items or scenes which may provide
an understanding of what happened to anyone who
was not there.
– Photograph any items which will not remain, or
which will be cleaned up (spills, tire tracks,
footprints, etc.)
– 35mm cameras, Polaroids, and video cameras are
all acceptable.
• Digital cameras are not recommended - digital
images can be easily altered
Review Records
• Check training records
– Was appropriate training provided?
– When was training provided?
• Check equipment maintenance records
– Is regular PM or service provided?
– Is there a recurring type of failure?
• Check accident records
– Have there been similar incidents or injuries
involving other employees?
ISOLATE FACT FROM
FICTION
• Use NORMS-based analysis of
information
– Not an interpretation
– Observable
– Reliable
– Measurable
– Specific
• If an item meets all five of above, it is
a fact.
NORMS OF OBJECTIVITYObjective Subjective
Not an Interpretation – Based
on a factual description.
Interpretations – based on
personal interpretations/biases.
Observable – based on what
is seen or heard.
Non-observable – based on
events not directly observed.
Reliable – Two or more people
independently agree on what
they observed.
Unreliable – Two or more
people don’t agree on what
they observed.
Measurable – a number is
used to describe behavior or
situation.
Non-measurable – a number
isn’t used.
Specific – based on detailed
definitions of what happened.
General – based on non-
detailed descriptions.
INVESTIGATION TRAPS
• Put your emotions aside!
– Don’t let your feelings interfere - stick
to the facts! (The Eyes Glazed Over)
• Do not pre-judge.
– Find out the what really happened.
– Do not let your beliefs cloud the facts.
• Never assume anything.
• Do not make any judgements.
CONTRIBUTING FACTORS
• ENVIRONMENTAL
• DESIGN
• SYSTEMS & PROCEDURES
• HUMAN BEHAVIOR
CONTRIBUTING FACTORS
• HUMAN BEHAVIOR
– Common to all accidents
– Not limited to the person involved in the
accident
CONTRIBUTING FACTORS
• ENVIRONMENTAL
– Noise
– Vapors, fumes, dust
– Light
– Heat
– Critters
CONTRIBUTING FACTORS
• DESIGN
– Workplace layout
– Design of tools & equipment
– Maintenance
CONTRIBUTING FACTORS
• SYSTEMS &
PROCEDURES
– Lack of systems &
procedures
– Inappropriate systems
& procedures
– Training in procedures
– Housekeeping
CONTRIBUTING FACTORS
INVESTIGATION STRATEGY
• ISOLATE ESSENTIAL
CONTRIBUTORY FACTORS
– INVESTIGATION TEAM
• EVALUATES ALL FACTORS CONCERNED
CONTRIBUTING FACTORS
INVESTIGATION STRATEGY
• ISOLATE ESSENTIAL
CONTRIBUTORY FACTORS
– INVESTIGATION TEAM
• ISOLATES THE KEY FACTOR(S) BY ASKING
THE FOLLOWING QUESTION....
CONTRIBUTING FACTORS
INVESTIGATION STRATEGY
WOULD THE ACCIDENT HAVE
HAPPENED IF THIS PARTICULAR
FACTOR WAS NOT PRESENT?
DETERMINE CAUSES
• Employee actions
• Safe behavior, at-risk behavior
• Environmental conditions
• Lighting, heat/cold, moisture/humidity, dust, vapors,
etc.
• Equipment condition
• Defective/operational, guards, leaks, broken parts, etc.
• Procedures
• Existing (or not), followed (or not), appropriate (or
not)
• Training
• Was employee trained - when, by whom,
documentation
FIND ROOT CAUSES
• When you have determined the
contributing factors, dig deeper!
– If employee error, what caused that
behavior?
– If defective machine, why wasn’t it
fixed?
– If poor lighting, why not corrected?
– If no training, why not?
PREPARE A REPORT
• Accident Reports should contain the
following:
– Description of incident and injuries
– Sequence of events
– Pertinent facts discovered during
investigation
– Conclusions of the investigator(s)
– Recommendations for correcting
problems
PREPARE A REPORT, CONT.
• Be objective!
– State facts.
– Assign cause(s), not blame.
– If referring to an individuals actions, don’t use
names in the recommendation.
• Good: All employees should…….
• Bad: George should……..
MAKE RECOMMENDATIONS
• DETERMINE CORRECTIVE ACTIONS
– INVESTIGATION TEAM
• INTERPRETS & DRAWS CONCLUSION
• DISTINCTION BETWEEN INTERMEDIATE &
UNDERLYING CAUSES
MAKE RECOMMENDATIONS
• DETERMINE CORRECTIVE ACTIONS
– INVESTIGATION TEAM
• Recommendations based on key contributory factors
and underlying/root causes
MAKE RECOMMENDATIONS
• IMPLEMENT CORRECTIVE ACTIONS
– INVESTIGATION TEAM
• Recommendation(s) must be communicated clearly
and objectively.
• Strict time table established
• Follow up conducted
COMPANY ACCIDENT FORMS
• Must be filled out completely by the
employee and employee’s immediate
supervisor (this includes foremen).
• Must be turned in to Safety within 24
hours of incident.
BENEFITS OF ACCIDENT
INVESTIGATION
• PREVENTING RECURRENCE
• IDENTIFYING OUT-MODED
PROCEDURES
• IMPROVEMENTS TO WORK
ENVIRONMENT
BENEFITS OF ACCIDENT
INVESTIGATION
• INCREASED PRODUCTIVITY
• IMPROVEMENT OF OPERATIONAL &
SAFETY PROCEDURES
• RAISES SAFETY AWARENESS LEVEL
BENEFITS OF ACCIDENT
INVESTIGATION
WHEN AN ORGANIZATION REACTS
SWIFTLY AND POSITIVELY TO
ACCIDENTS AND INJURIES, ITS
ACTIONS REAFFIRM ITS
COMMITMENT TO THE SAFETY AND
WELL-BEING OF ITS EMPLOYEES
WHAT HAVE YOU
LEARNED?
• Final Exercise!
• Review incident provided
• Determine contributing factors
• Determine root causes
• Present report
Thank you….

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Investigating Accidents: Find Causes and Prevent Recurrences

  • 1. Investigating Accidents How to find out what really happened.
  • 2. Course Objectives • Recognize the need for an investigation • Investigate the scene of the accident • Interview victims & witnesses • Distinguish fact from fiction • Determine root causes • Compile data and prepare reports • Make recommendations
  • 3. THE ACCIDENT WHAT IS AN ACCIDENT?
  • 4. THE ACCIDENT AN UNWANTED, UNPLANNED EVENT WHICH RESULTED TO LOSS OF PERSONS, LIFE, ENVIRONMENT AND PROPERTY.
  • 5. THE ACCIDENT BASIC TYPES OF ACCIDENTS (ACCORDING TO GRAVITY AND EXTEND OF THE DAMAGE)
  • 6. THE ACCIDENT MINOR ACCIDENTS: • Such as cuts to fingers or dropping a box of materials.
  • 7. THE ACCIDENT SERIOUS ACCIDENT: • that cause injury or damage to equipment or property: • Such as a forklift dropping a load or someone falling off a ladder
  • 8. THE ACCIDENT ACCIDENT THAT OCCUR OVER AN EXTENDED TIME FRAME: • Such as hearing loss or an illness resulting from exposure to chemicals
  • 9. THE NEAR-MISS INCIDENT • Also know as a “Near Hit” • An INCIDENT – an unwanted, un planned event that had the potential to damage or loss of persons, life, environment and property.
  • 10. THE ACCIDENT and INCIDENT ACCIDENT and INCIDENT HAVE TWO THINGS IN COMMON – CAUSING DAMAGE TO PERSONS, LIFE, ENVIRONMENT AND PROPERTY.
  • 11. THE ACCIDENT They all have outcomes from the incident
  • 12. THE INCIDENT They all have contributory factors that cause the accident
  • 13.
  • 14. OUTCOMES OF ACCIDENTS • NEGATIVE ASPECTS – Injury & possible death – Disease – Damage to equipment & property – Litigation costs, possible citations – Lost productivity – Morale
  • 15. OUTCOMES OF ACCIDENTS • POSITIVE ASPECTS – Accident investigation – Prevent recurrence – Change to safety programs – Change to procedures – Change to equipment design
  • 16. The Aim of the Investigation • The key result should be to prevent a recurrence of the same accident. • Fact finding: – What happened? – What was the root cause? – What should be done to prevent recurrence?
  • 17. Powers of the investigating officers: 1. Requiring the scene of the accident to be left undisturbed. 2. Entering the premises and taking other persons authorized by his/her enforcing authority. 3. Inspecting the scene of the accident and, if necessary, taking possession of the machinery involved if he considers that further examination and testing are necessary. 4. Taking measurement and photographs. 5. Questioning interested parties (e.g. witnesses, supervisors, manager, etc.) and taking written. 6. Signed statement of their answers; and being provided with any document relating to the accident which is required to be kept by law or which may assist in the investigation.
  • 18. Types of Accidents • FALL TO – same level – lower level • CAUGHT – in – on – between • CONTACT WITH – chemicals – electricity – heat/cold – radiation • BODILY REACTION FROM – voluntary motion – involuntary motion
  • 19. Types of Accidents (continued) • STRUCK – Against • stationary or moving object • protruding object • sharp or jagged edge – By • moving or flying object • falling object • RUBBED OR ABRADED BY – friction – pressure – vibration
  • 21. Investigation Strategy • Gather information • Search for & establish facts • Isolate essential contributing factors • Find root causes • Determine corrective actions • Implement corrective actions
  • 22. Secure the Scene • Eliminate the hazards: – Control chemicals – De-energize – De-pressurize – Light it up – Shore it up – Ventilate
  • 23. Provide Care to the Injured • Ensure that medical care is provided to the injured people before proceeding with the investigation.
  • 24. Isolate the Scene • Barricade the area of the accident, and keep everyone out! • The only persons allowed inside the barricade should be Rescue/EMS, law enforcement, and investigators • Protect the evidence until investigation is complete
  • 25. Ask “What Happened” • Get a brief overview of the situation from witnesses and victims. • Not a detailed report yet, just enough to understand the basics of what happened.
  • 26. Interview Victims & Witnesses • Interview as soon as possible after the incident – Do not interrupt medical care to interview • Interview each person separately • Do not allow witnesses to confer prior to interview
  • 27. The Interview • Put the person at ease. – People may be reluctant to discuss the incident, particularly if they think someone will get in trouble • Reassure them that this is a fact-finding process only. – Remind them that these facts will be used to prevent a recurrence of the incident
  • 28. The Interview • Take Notes! • Ask open-ended questions – “What did you see?” – “What happened?” • Do not make suggestions – If the person is stumbling over a word or concept, do not help them out
  • 29. The Interview • Use closed-ended questions later to gain more detail. – After the person has provided their explanation, these type of questions can be used to clarify – “Where were you standing?” – “What time did it happen?”
  • 30. The Interview • Don’t ask leading questions – Bad: “Why was the forklift operator driving recklessly?” – Good: “How was the forklift operator driving?” • If the witness begins to offer reasons, excuses, or explanations, politely decline that knowledge and remind them to stick with the facts
  • 31. The Interview • Summarize what you have been told. – Correct misunderstandings of the events between you and the witness • Ask the witness/victim for recommendations to prevent recurrence – These people will often have the best solutions to the problem
  • 32. The Interview • Get a written, signed statement from the witness – It is best if the witness writes their own statement; interview notes signed by the witness may be used if the witness refuses to write a statement
  • 33. Interview Exercise • Read the scenario handout • Team up in pairs • One person plays the investigator • One person plays the witness
  • 34. Gather Evidence • Examine the accident scene. Look for things that will help you understand what happened: – Dents, cracks, scrapes, splits, etc. in equipment – Tire tracks, footprints, etc. – Spills or leaks – Scattered or broken parts – Etc.
  • 35. Gather Evidence • Diagram the scene – Use blank paper or graph paper. Mark the location of all pertinent items; equipment, parts, spills, persons, etc. – Note distances and sizes, pressures and temperatures – Note direction (mark north on the map)
  • 36. Gather Evidence • Take photographs – Photograph any items or scenes which may provide an understanding of what happened to anyone who was not there. – Photograph any items which will not remain, or which will be cleaned up (spills, tire tracks, footprints, etc.) – 35mm cameras, Polaroids, and video cameras are all acceptable. • Digital cameras are not recommended - digital images can be easily altered
  • 37. Review Records • Check training records – Was appropriate training provided? – When was training provided? • Check equipment maintenance records – Is regular PM or service provided? – Is there a recurring type of failure? • Check accident records – Have there been similar incidents or injuries involving other employees?
  • 38. ISOLATE FACT FROM FICTION • Use NORMS-based analysis of information – Not an interpretation – Observable – Reliable – Measurable – Specific • If an item meets all five of above, it is a fact.
  • 39. NORMS OF OBJECTIVITYObjective Subjective Not an Interpretation – Based on a factual description. Interpretations – based on personal interpretations/biases. Observable – based on what is seen or heard. Non-observable – based on events not directly observed. Reliable – Two or more people independently agree on what they observed. Unreliable – Two or more people don’t agree on what they observed. Measurable – a number is used to describe behavior or situation. Non-measurable – a number isn’t used. Specific – based on detailed definitions of what happened. General – based on non- detailed descriptions.
  • 40. INVESTIGATION TRAPS • Put your emotions aside! – Don’t let your feelings interfere - stick to the facts! (The Eyes Glazed Over) • Do not pre-judge. – Find out the what really happened. – Do not let your beliefs cloud the facts. • Never assume anything. • Do not make any judgements.
  • 41. CONTRIBUTING FACTORS • ENVIRONMENTAL • DESIGN • SYSTEMS & PROCEDURES • HUMAN BEHAVIOR
  • 42. CONTRIBUTING FACTORS • HUMAN BEHAVIOR – Common to all accidents – Not limited to the person involved in the accident
  • 43. CONTRIBUTING FACTORS • ENVIRONMENTAL – Noise – Vapors, fumes, dust – Light – Heat – Critters
  • 44. CONTRIBUTING FACTORS • DESIGN – Workplace layout – Design of tools & equipment – Maintenance
  • 45. CONTRIBUTING FACTORS • SYSTEMS & PROCEDURES – Lack of systems & procedures – Inappropriate systems & procedures – Training in procedures – Housekeeping
  • 46. CONTRIBUTING FACTORS INVESTIGATION STRATEGY • ISOLATE ESSENTIAL CONTRIBUTORY FACTORS – INVESTIGATION TEAM • EVALUATES ALL FACTORS CONCERNED
  • 47. CONTRIBUTING FACTORS INVESTIGATION STRATEGY • ISOLATE ESSENTIAL CONTRIBUTORY FACTORS – INVESTIGATION TEAM • ISOLATES THE KEY FACTOR(S) BY ASKING THE FOLLOWING QUESTION....
  • 48. CONTRIBUTING FACTORS INVESTIGATION STRATEGY WOULD THE ACCIDENT HAVE HAPPENED IF THIS PARTICULAR FACTOR WAS NOT PRESENT?
  • 49. DETERMINE CAUSES • Employee actions • Safe behavior, at-risk behavior • Environmental conditions • Lighting, heat/cold, moisture/humidity, dust, vapors, etc. • Equipment condition • Defective/operational, guards, leaks, broken parts, etc. • Procedures • Existing (or not), followed (or not), appropriate (or not) • Training • Was employee trained - when, by whom, documentation
  • 50. FIND ROOT CAUSES • When you have determined the contributing factors, dig deeper! – If employee error, what caused that behavior? – If defective machine, why wasn’t it fixed? – If poor lighting, why not corrected? – If no training, why not?
  • 51. PREPARE A REPORT • Accident Reports should contain the following: – Description of incident and injuries – Sequence of events – Pertinent facts discovered during investigation – Conclusions of the investigator(s) – Recommendations for correcting problems
  • 52. PREPARE A REPORT, CONT. • Be objective! – State facts. – Assign cause(s), not blame. – If referring to an individuals actions, don’t use names in the recommendation. • Good: All employees should……. • Bad: George should……..
  • 53. MAKE RECOMMENDATIONS • DETERMINE CORRECTIVE ACTIONS – INVESTIGATION TEAM • INTERPRETS & DRAWS CONCLUSION • DISTINCTION BETWEEN INTERMEDIATE & UNDERLYING CAUSES
  • 54. MAKE RECOMMENDATIONS • DETERMINE CORRECTIVE ACTIONS – INVESTIGATION TEAM • Recommendations based on key contributory factors and underlying/root causes
  • 55. MAKE RECOMMENDATIONS • IMPLEMENT CORRECTIVE ACTIONS – INVESTIGATION TEAM • Recommendation(s) must be communicated clearly and objectively. • Strict time table established • Follow up conducted
  • 56. COMPANY ACCIDENT FORMS • Must be filled out completely by the employee and employee’s immediate supervisor (this includes foremen). • Must be turned in to Safety within 24 hours of incident.
  • 57. BENEFITS OF ACCIDENT INVESTIGATION • PREVENTING RECURRENCE • IDENTIFYING OUT-MODED PROCEDURES • IMPROVEMENTS TO WORK ENVIRONMENT
  • 58. BENEFITS OF ACCIDENT INVESTIGATION • INCREASED PRODUCTIVITY • IMPROVEMENT OF OPERATIONAL & SAFETY PROCEDURES • RAISES SAFETY AWARENESS LEVEL
  • 59. BENEFITS OF ACCIDENT INVESTIGATION WHEN AN ORGANIZATION REACTS SWIFTLY AND POSITIVELY TO ACCIDENTS AND INJURIES, ITS ACTIONS REAFFIRM ITS COMMITMENT TO THE SAFETY AND WELL-BEING OF ITS EMPLOYEES
  • 60.
  • 61. WHAT HAVE YOU LEARNED? • Final Exercise! • Review incident provided • Determine contributing factors • Determine root causes • Present report