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SHABIN SHAJAHAN
Project Management / Mechanical Engineering, Piping Engineering/ Routing
Current Company: Al Asab General Contracting Est., Abu Dhabi, UAE
A meticulous and highly competent Mechanical Engineer personnel with track record of achieving best results in 5 years of
my successful career. I have in-depth knowledge of project management role; streamlining project schedule, coordinate and
support to achieve project contractor milestones. I am skilled in maintaining the site and collaborating with other
construction professionals such as architects, engineers, buyers, estimators and surveyors before construction work starts.
Well acquainted with quality check, record keeping, safety and prevention planning & control, managing company’s service
level agreement.
I’m expertise in Piping & Pipeline Engineering/ Routing, Project Management, Safety Management, Quality Assurance,
Pre-Commissioning & Commissioning, Testing & Inspection, Punch list Clearing Engineer, Team Management and Client
Relationship Management. I have a great exposure of working with large scale organizations like Al Asab General
Contracting Est., Abu Dhabi, UAE and Techshore Inspection Services, Mumbai Location, India.
I gained sound understanding of monitoring the allocation of duties and budgets on a project; supporting the project
personnel to achieve project objectives. I am also adroit in coordinating with the technical department to ensure a robust
and comprehensive testing regime is implemented for all new product designs. I gained experience in developing project
baselines; monitoring & controlling projects with respect to cost, resource deployment, time over -runs and quality
compliance to ensure satisfactory execution of projects. I specialize in operating day-to-day operational aspects of a project;
responsible for writing up all project documentation.
My outstanding interpersonal and communications skills along with my positive attitude are major assets that have helped
me surpass expectations in this profession. I am seeking next challenge in my successful career, and would be very happy
to work for a company where my abilities can be put to good use.
Connect with me or contact me at +971-562377344; +91-9447792089; shabinshajahan2@gmail.com;
shabinshajahan2@yahoo.com
May’13 - Till Date
Al Asab General Contracting Est., Abu Dhabi, UAE as Mechanical Engineer
Project: EPC for Tie in works at South East Package A
Period: November 2016 – Till Date
Client: ADCO (Abu Dhabi Company for Onshore Petroleum Operations Ltd.)
Project: EPC for Interconnection of ADWEC CRS to DEL at Taweelah
Period: August 2015 – Till Date
Client: GASCO (Abu Dhabi Gas Industries Ltd.)
Consultant: Parsons
Project: EPC Works for Provision of New 24” Lean Gas Pipeline from Buhasa to Bab & Bab to Thammama
Period: May’13 – Aug’15
Client: GASCO (Abu Dhabi Gas Industries Ltd.)
Consultant: Engineering India Limited
Shabin Shajahan
SUMMARY
EXPERIENCE
Key Responsibilities:
 Responsible for planning, scheduling, monitoring & executing projects with respect to budgeted cost, demand
forecasts & time over-runs
 Executing cost benefit analysis of the projects including feasibility studies, preparing stage wise fabrication & erection
progress report and daily progress report
 Monitoring project activities with particular emphasis on quality, safety, conformity to drawings, specifications,
standards & codes; managing budgets and controlling costs
 Identifying and developing requirements of the Construction Execution Plan (CEP); ensuring that the construction areas
are constructed to international quality standards and agreed budget, schedule, and construction sequence
 Taking the ownership of the construction process from the conceptual development stage through final construction
and handover; coordinating and managing contractors, materials and equipment, schedules and contracts while
maintaining client satisfaction and international standards of quality
 Delivering pre-commissioning, commissioning, start-up & test run activities; studying P&ID, GAD and Isometric
Drawings; preparing material list / fabrication drawings with spool marking
 Preparing loop mark up P&ID and hydro test packages; executing Hydro Testing of test package, system flashing, final
box-up; executing piping spool fabrication and supporting fabrication & erection as per standards
 Involved in Hydro Testing after line completion; performing Punch-listing after completion of work, conducting walk
downs & ensuring all punch list items are completed correctly
 Inspecting incoming materials like pipe, pipe fittings, flanges, valves and steels; preparing material inspection report of
piping items and MDR (Material Discrepancy Report) for rejected material
 Reviewing in detail the engineering deliverables for mechanical pipeline/piping including sizing /wall thickness
calculation, stress analysis reports, optimization of piping layouts, master plan and isometrics
 Following safety standards in the site and issuing work-permits depending on the nature of job e.g. hot work, cold
work, naked flame, confined space, need of mechanical /electrical/ process isolation
 Maintaining technical documentation work like instructions, permits, job hazards analysis and activity risk assessment
Highlights:
 Holds the merit of independently managing project on construction of 51 KM, 24 inches Pipeline inside main plant within
a short stipulated time frame
 Successfully obtained statutory approvals despite facing technical challenges in piping and pipeline areas
 Timely completion of the prestigious new 24” Lean Gas Pipeline Project within approved budget of US $ 32 Million by
continuous monitoring of budget movement and optimized utilization
 Successfully ensured the implementation of engineering lessons learnt from past projects and value-added engineering
for a high net-worth project
May’11 – Apr’13
Techshore Inspection Services, Mumbai Location, India as Trainee Engineer
Project: Installation, Testing and Commissioning of Chill Water Pipeline and Ducting
Client: ARE Engineering H.N. Hospital, Reliance Ports and Terminals Ltd.
Key Responsibilities:
 Reviewed and scanned drawings such as P&ID, Piping Isometrics and other Structural Layouts
 Defined procedures for testing, installation, pre-commissioning, commissioning and start-up of pipelines, including
hydro testing, flushing, reinstatement and P&ID line walk
 Assisted and guided for timely completion of mechanical aspects of the project by monitoring functional checks
 Conducted testing activities as per approved testing procedures and methods; revised and approved test packages
 Supervised installation activities to ensure strict compliance with job specification, functional performance, safety goals
and term of contract
 Determined limits for hydro test of the piping; executed pressure tests and box-up of systems concerned along with
clearance of punch list items
 Conducted field study and inculpated modification in as built drawings
 Evaluated Bill of Material from isometrics and layouts; prepared Bill of Materials and Material Take-Offs
 Incorporated HAZOP study and other overall safety reviews
 Developed and maintained regular reports on project progress and functional issues
 Quality Control and Wielding Inspection
 ASNT – Level II Under SNT – TC – IA -2006 in:
o Radiography Testing (RT)
PROFESSIONAL ENHANCEMENTS
o Ultrasonic Testing (UT)
o Magnet Particle Testing (MPT)
o Liquid Penetrant Testing (LPT)
 Numero Uno Training & Consulting Services Trained and Certified by ADCO
 H2S Breathing Apparatus Trained and Certified by ADCO (ABU Dhabi Onshore Oil Company)
 Basic First Aider
 Basic Fire Fighting
 Authorized Gas Testing
 ADCO JO/JP Certification
 Dolphin Energy PTW (Permit to Work) Holder
 PTW (Permit to Work) Holder, approved by GASCO (Abu Dhabi Gas Industries) in Buhasa Plant Division
 PTW (Permit to Work) Holder, approved by GASCO (Abu Dhabi Gas Industries) in Pipeline Division
 ATW (Authorized to Work) Holder, approved by GASCO (Abu Dhabi Gas Industries) in Pipeline Division
 MSIL (Maruti Suzuki India LTD) Service Training
 MSIL (Maruti Suzuki India LTD) Customer Relation Training
 Nissan Vehicle Maintenance Training
 Documentation & Allotment (Audit Preparations, Quality Preparations as per ISO standards & other reports)
 Piping & Pipeline Engineering/ Routing
 Punch list Clearing
 Project Management
 Safety Management
 Quality Assurance
 Pre-Commissioning & Commissioning
 Testing & Inspection
 Team Management
 Client Relationship Management
 English
 Hindi
 Malayalam
 Tamil
2013 Piping & Pipeline Engineering, NDT Level II and Quality Control Engineering from Institute of Material
Testing & Inspection in Ernakulam, Kerala (under NDE Certification as per ASNT-SNT-TC-1A-2006)
2011 Bachelors in Engineering (Mechanical Engineering) from Annamalai University of Engineering & Technology,
Chidambaram, Tamil Nadu
 Well versed with:
o MS-Office, DOS
o Internet Browsing
o Windows 8
SKILLS & ENDORSEMENT
LANGUAGES
EDUCATION
IT SKILLS

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Social Media Profile_Shabin Shajahan

  • 1. SHABIN SHAJAHAN Project Management / Mechanical Engineering, Piping Engineering/ Routing Current Company: Al Asab General Contracting Est., Abu Dhabi, UAE A meticulous and highly competent Mechanical Engineer personnel with track record of achieving best results in 5 years of my successful career. I have in-depth knowledge of project management role; streamlining project schedule, coordinate and support to achieve project contractor milestones. I am skilled in maintaining the site and collaborating with other construction professionals such as architects, engineers, buyers, estimators and surveyors before construction work starts. Well acquainted with quality check, record keeping, safety and prevention planning & control, managing company’s service level agreement. I’m expertise in Piping & Pipeline Engineering/ Routing, Project Management, Safety Management, Quality Assurance, Pre-Commissioning & Commissioning, Testing & Inspection, Punch list Clearing Engineer, Team Management and Client Relationship Management. I have a great exposure of working with large scale organizations like Al Asab General Contracting Est., Abu Dhabi, UAE and Techshore Inspection Services, Mumbai Location, India. I gained sound understanding of monitoring the allocation of duties and budgets on a project; supporting the project personnel to achieve project objectives. I am also adroit in coordinating with the technical department to ensure a robust and comprehensive testing regime is implemented for all new product designs. I gained experience in developing project baselines; monitoring & controlling projects with respect to cost, resource deployment, time over -runs and quality compliance to ensure satisfactory execution of projects. I specialize in operating day-to-day operational aspects of a project; responsible for writing up all project documentation. My outstanding interpersonal and communications skills along with my positive attitude are major assets that have helped me surpass expectations in this profession. I am seeking next challenge in my successful career, and would be very happy to work for a company where my abilities can be put to good use. Connect with me or contact me at +971-562377344; +91-9447792089; shabinshajahan2@gmail.com; shabinshajahan2@yahoo.com May’13 - Till Date Al Asab General Contracting Est., Abu Dhabi, UAE as Mechanical Engineer Project: EPC for Tie in works at South East Package A Period: November 2016 – Till Date Client: ADCO (Abu Dhabi Company for Onshore Petroleum Operations Ltd.) Project: EPC for Interconnection of ADWEC CRS to DEL at Taweelah Period: August 2015 – Till Date Client: GASCO (Abu Dhabi Gas Industries Ltd.) Consultant: Parsons Project: EPC Works for Provision of New 24” Lean Gas Pipeline from Buhasa to Bab & Bab to Thammama Period: May’13 – Aug’15 Client: GASCO (Abu Dhabi Gas Industries Ltd.) Consultant: Engineering India Limited Shabin Shajahan SUMMARY EXPERIENCE
  • 2. Key Responsibilities:  Responsible for planning, scheduling, monitoring & executing projects with respect to budgeted cost, demand forecasts & time over-runs  Executing cost benefit analysis of the projects including feasibility studies, preparing stage wise fabrication & erection progress report and daily progress report  Monitoring project activities with particular emphasis on quality, safety, conformity to drawings, specifications, standards & codes; managing budgets and controlling costs  Identifying and developing requirements of the Construction Execution Plan (CEP); ensuring that the construction areas are constructed to international quality standards and agreed budget, schedule, and construction sequence  Taking the ownership of the construction process from the conceptual development stage through final construction and handover; coordinating and managing contractors, materials and equipment, schedules and contracts while maintaining client satisfaction and international standards of quality  Delivering pre-commissioning, commissioning, start-up & test run activities; studying P&ID, GAD and Isometric Drawings; preparing material list / fabrication drawings with spool marking  Preparing loop mark up P&ID and hydro test packages; executing Hydro Testing of test package, system flashing, final box-up; executing piping spool fabrication and supporting fabrication & erection as per standards  Involved in Hydro Testing after line completion; performing Punch-listing after completion of work, conducting walk downs & ensuring all punch list items are completed correctly  Inspecting incoming materials like pipe, pipe fittings, flanges, valves and steels; preparing material inspection report of piping items and MDR (Material Discrepancy Report) for rejected material  Reviewing in detail the engineering deliverables for mechanical pipeline/piping including sizing /wall thickness calculation, stress analysis reports, optimization of piping layouts, master plan and isometrics  Following safety standards in the site and issuing work-permits depending on the nature of job e.g. hot work, cold work, naked flame, confined space, need of mechanical /electrical/ process isolation  Maintaining technical documentation work like instructions, permits, job hazards analysis and activity risk assessment Highlights:  Holds the merit of independently managing project on construction of 51 KM, 24 inches Pipeline inside main plant within a short stipulated time frame  Successfully obtained statutory approvals despite facing technical challenges in piping and pipeline areas  Timely completion of the prestigious new 24” Lean Gas Pipeline Project within approved budget of US $ 32 Million by continuous monitoring of budget movement and optimized utilization  Successfully ensured the implementation of engineering lessons learnt from past projects and value-added engineering for a high net-worth project May’11 – Apr’13 Techshore Inspection Services, Mumbai Location, India as Trainee Engineer Project: Installation, Testing and Commissioning of Chill Water Pipeline and Ducting Client: ARE Engineering H.N. Hospital, Reliance Ports and Terminals Ltd. Key Responsibilities:  Reviewed and scanned drawings such as P&ID, Piping Isometrics and other Structural Layouts  Defined procedures for testing, installation, pre-commissioning, commissioning and start-up of pipelines, including hydro testing, flushing, reinstatement and P&ID line walk  Assisted and guided for timely completion of mechanical aspects of the project by monitoring functional checks  Conducted testing activities as per approved testing procedures and methods; revised and approved test packages  Supervised installation activities to ensure strict compliance with job specification, functional performance, safety goals and term of contract  Determined limits for hydro test of the piping; executed pressure tests and box-up of systems concerned along with clearance of punch list items  Conducted field study and inculpated modification in as built drawings  Evaluated Bill of Material from isometrics and layouts; prepared Bill of Materials and Material Take-Offs  Incorporated HAZOP study and other overall safety reviews  Developed and maintained regular reports on project progress and functional issues  Quality Control and Wielding Inspection  ASNT – Level II Under SNT – TC – IA -2006 in: o Radiography Testing (RT) PROFESSIONAL ENHANCEMENTS
  • 3. o Ultrasonic Testing (UT) o Magnet Particle Testing (MPT) o Liquid Penetrant Testing (LPT)  Numero Uno Training & Consulting Services Trained and Certified by ADCO  H2S Breathing Apparatus Trained and Certified by ADCO (ABU Dhabi Onshore Oil Company)  Basic First Aider  Basic Fire Fighting  Authorized Gas Testing  ADCO JO/JP Certification  Dolphin Energy PTW (Permit to Work) Holder  PTW (Permit to Work) Holder, approved by GASCO (Abu Dhabi Gas Industries) in Buhasa Plant Division  PTW (Permit to Work) Holder, approved by GASCO (Abu Dhabi Gas Industries) in Pipeline Division  ATW (Authorized to Work) Holder, approved by GASCO (Abu Dhabi Gas Industries) in Pipeline Division  MSIL (Maruti Suzuki India LTD) Service Training  MSIL (Maruti Suzuki India LTD) Customer Relation Training  Nissan Vehicle Maintenance Training  Documentation & Allotment (Audit Preparations, Quality Preparations as per ISO standards & other reports)  Piping & Pipeline Engineering/ Routing  Punch list Clearing  Project Management  Safety Management  Quality Assurance  Pre-Commissioning & Commissioning  Testing & Inspection  Team Management  Client Relationship Management  English  Hindi  Malayalam  Tamil 2013 Piping & Pipeline Engineering, NDT Level II and Quality Control Engineering from Institute of Material Testing & Inspection in Ernakulam, Kerala (under NDE Certification as per ASNT-SNT-TC-1A-2006) 2011 Bachelors in Engineering (Mechanical Engineering) from Annamalai University of Engineering & Technology, Chidambaram, Tamil Nadu  Well versed with: o MS-Office, DOS o Internet Browsing o Windows 8 SKILLS & ENDORSEMENT LANGUAGES EDUCATION IT SKILLS