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Arabian Bemco Contracting Co. KSA
Power Plant Project-10
RISK ASSESSMENT
Assessment No: Assessed By: Activity: Flushing/Chemical Treatment
Hazard Persons at Risk
Risk
Rating Proposed Control Measures
Risk
Rating
S L R S L R
Power Tools
• Rotating Parts
• Electrocution From Damage Cables
• Inhalation (Dust)
• Dust/Objects In Eye
• Lead Man
• Flushing Crew
• Supervisor
• General Helpers
5 5 25 • Flushing Crew Shall Be Trained & Competent.
• Work Crews Will Use Appropriate PPE.( Safety Goggles,
Face Shields, Dust Mask )
• STARRT Talks For All Crews by Supervisor/Foreman.
• Power Tools Training As Tool Box Talks Topic.
• Power Tools And Cables Shall Be Inspected Daily And
Color Coded Prior To Start Of Work.
• Damage or Defective Power Tools Shall Be Tagged Out Of
Service And Immediately Returned To The Tool Room for
Repair.
• Grounding/Earthling Will Be Provided On All Mobile
Generators.
5 1 5
Noise (Equipment)
• Ear Damage
• Lead Man
• Flushing Crew
• General Helpers
• Supervisor
• Inspector
5 4 20 • Work Crews Will Use Appropriate PPE (Ear Muff, Ear
Plug).
• STARRT Talks For Crews Working In Noisy Environment.
• Noise (Ear Protection) As Training In Tool Box Talks Topic.
• Ensure Appropriate Barricades (Tape) & Sign Boards “Ear
Protectors Must Be Worn In This Area” Placed Around In
The Equipment.
• All Silencers Must Be Inspected For Maintenance To Ensure
The Proper Condition Of Equipment Prior To Start Of Work.
• All Equipment On Site Must Utilize Silencer.
4 1 4
6of 1 Page
Arabian Bemco Contracting Co. KSA
Power Plant Project-10
RISK ASSESSMENT
Assessment No: Assessed By: Activity: Flushing/Chemical Treatment
Hazard Persons at Risk
Risk
Rating
Proposed Control Measures
Risk
Rating
Manual Handling • Supervisor
• Lead Man
• Flushing Crew
• General Helpers
5 5 25 • STARRT Talks For Crews.
• Manual Handling As Tool Box Talks Topic.
• Work Crews Will Use Appropriate PPE. ( Safety Goggles,
Welder Gloves, Argon Gloves)
• Plan The Route Before You Lift.
• Keep Work Area & Walkways Clear.
• Allow Rest Periods.
• Workers Are Trained To Move Feet Instead Of Twisting
Body.
5 1 5
Hazardous Substances
• Skin Burning
• Eye Irritations
• Health Impairment-Inhalation
• Fire
• Supervisor
• Lead Man
• Flushing Crew
• General Helpers
• Inspector
5 5 25 • STARRT Talks For Crews Working In Hazardous
Substances.
• Hazardous Communication Program Shall Be Implemented.
• Material Safety Data Sheet (MSDS) Shall Be Posted On Site.
• Workers Shall Be Instructed On The Proper Use Of
Materials In Accordance With MSDS Requirements.
• MSDS Requirements for Transport, Storage, Use and
Disposal Shall be Implemented.
• Work Crews Will Use Appropriate PPE. ( Hand Gloves,
Safety Goggles, Face Masks, Cover All and Respirators)
• Control of Substances Hazardous To Health Training As
Tool Box Talks Topic.
• Appropriate Training Prior To Start Of Work.
• First Aid Kit Will Be Available.
• STARRT Talks for Crews Working In Hazardous Substances.
• Control of Substances Hazardous To Health Training As Tool
Box Talks Topic.
• Appropriate Training Prior To Start of Work.
5 1 5
6of 2 Page
Arabian Bemco Contracting Co. KSA
Power Plant Project-10
RISK ASSESSMENT
Assessment No: Assessed By: Activity: Flushing/Chemical Treatment
Hazard Persons at Risk
Risk
Rating
Proposed Control Measures
Risk
Rating
• Work Crews Will Use Appropriate PPE.
• Sufficient Water Available For Eye And Skin Wash.
Compressed Air
• Air Impact
• Eyes
• Skin
• Hose Whip Check
• Supervisor
• Lead Man
• Flushing Crew
• Inspector
• General Helpers
5 4 20 • Pressure Testing Crew Shall Be Trained And Competent.
• Work Crews Will Use Appropriate PPE
• STARRT Talks For All Crews.
• Compressed Air Training As Tool Box Talks Topic.
• Provide Adequate Fire Protection (Provision Of Sand, Fire
Blanket, and Fire Watchman & Fire Extinguisher).
• Air Hose Must Be Keeping Free Of Grease And Oil.
• Hose Ends Must Be Secured To Prevent Whipping.
• Compressed Air Shall Be Identified the Maximum Working
Pressure.
• Proper Training Prior To Start Of Work.
• Compressed Air System Shall Be Inspected Regularly.
• Proper Communication During Operation
• First Aid Kit Will Be Available.
4 1 4
Working At Heights
• Fall Person
• Fall Material
• Supervisor
• Lead Man
• Flushing Crew
• General Helpers
• Inspector
5 5 25 • Working At Heights Training As Tool Box Talks Topic.
• STARRT Talks for Crews Working At Heights.
• Scaffold Erection by Competent Person.
• Scaftag Inspection Approval before Use.
• Safety Full Body Harness Required (Fall Protection).
5 1 5
Foreign Body on Eye • All 5 4 20 • STARRT Talks For All Crews.
• Work Crews Will Use Appropriate PPE.( Welding Masks,
Safety Goggles )
• Eye Protection Training as Tool Box Talks Topic.
4 1 4
6of 3 Page
Arabian Bemco Contracting Co. KSA
Power Plant Project-10
RISK ASSESSMENT
Assessment No: Assessed By: Activity: Flushing/Chemical Treatment
Hazard Persons at Risk
Risk
Rating
Proposed Control Measures
Risk
Rating
Electrical Works
• Fire & Explosion
• Electrocution
• Supervisor
• General Helpers
• Flushing Crew
• Lead Man
5 5 25 • Electricians Shall Be Trained & Competent.
• Helper Shall Be Trained & Competent.
• Work Crews Will Use Appropriate PPE.
• Safe Insulated Tools Will Be Used In Order To Carry Out
Electrical Work.
• STARRT Talks For All Crews Involve In Site Electricity.
• Site Electricity Training as Tool Box Talks Topic.
• Lock Out/Tag out System.
• First Aid Kit Will Be Available.
5 1 5
Electrical Equipment
• Fire & Explosion
• Electrocution
• Supervisor
• Lead Man
• Flushing Crew
• General Helpers
5 5 25 • Work Crews Will Use Appropriate PPE.
• Grounding/Earthling Will Be Provided On All Mobile
Electrical Generators.
• Ground Fault Circuit Interrupter (GFCIs) / Earth Leakage
Circuit Interrupter (ELCBs) Will Be Provided For All Areas
Having A Wet Atmosphere Where Electrical Equipment or
Portable Electrical Tools May Be Used.
• Equipment Shall Be Maintained In A Good Condition And
Color Coded.
• STARRT Talks for All Crews.
• Site Electricity Training As Tool Box Talks Topic.
• Lock Out/Tag out System.
• Power Tools & Cables Inspected And Color Coded.
5 1 5
Slips, Trips And Fall • Supervisor
• Lead Man
• Flushing Crew
• Inspector
• Helpers
5 5 25 • STARRT Talks for Crews.
• Work Crews Will Use Appropriate PPE.
• Check The Route Prior To Start Of Work.
• First Aid Kit Will Be Available.
• Housekeeping Training As Tools Box Talks Topic.
5 1 5
6of 4 Page
Arabian Bemco Contracting Co. KSA
Power Plant Project-10
RISK ASSESSMENT
Assessment No: Assessed By: Activity: Flushing/Chemical Treatment
Hazard Persons at Risk
Risk
Rating
Proposed Control Measures
Risk
Rating
• Always Check The Area Free From Unnecessary Materials.
• Work Place Shall Be Maintained In A Good Condition That
Is Clean And Tidy.
General Welfare • All 5 4 20 • Work Crews Will Use Appropriate PPE.
• Dust Masks Required In Windy/Dusty Condition.
• Provide Sufficient Cool Drinking Water Near Workers.
• Provide Sufficient Toilets In Close Vicinity Of Workers.
• Provide Shaded Rest Areas In Close Vicinity Of Workers.
• Provide Sufficient Lights Near Workers At Night.
• Employees Shall Be Trained on Heat Stress Prevention,
Recognition And Treatment.
4 1 4
Fluid Spills From Vehicles Equipment
• Ground Contamination
• Water Contamination
• Environment 5 4 20 • Daily Inspection of Equipment for Leaks.
• Routine Preventive Maintenance Program.
• Maintenance Performed By Competent Persons.
• Drip Pans Sheets Used during Service and all joint point of
hoses.
• Spills Kit (Sand) Available In Service Area.
• Impervious Material under Fuel Tanks (Bounded) Fuelling
Area, Service Area.
• Impervious Material under Waste Oil Storage Area.
• Proper drainage system.
• Barricade the area and sign board posted (Danger Flushing in
progress) all around the area.
4 1 4
6of 5 Page
Arabian Bemco Contracting Co. KSA
Power Plant Project-10
RISK ASSESSMENT
Assessment No: Assessed By: Activity: Flushing/Chemical Treatment
Hazard Persons at Risk
Risk
Rating
Proposed Control Measures
Risk
Rating
Originator Signature: Sajid Ali Date: 18-09-2015
6of 6 Page
Arabian Bemco Contracting Co. KSA
Power Plant Project-10
RISK ASSESSMENT
Assessment No: Assessed By: Activity: Flushing/Chemical Treatment
Hazard Persons at Risk
Risk
Rating
Proposed Control Measures
Risk
Rating
Originator Signature: Sajid Ali Date: 18-09-2015
6of 6 Page

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RA- Flushing - Chemical Treatment

  • 1. Arabian Bemco Contracting Co. KSA Power Plant Project-10 RISK ASSESSMENT Assessment No: Assessed By: Activity: Flushing/Chemical Treatment Hazard Persons at Risk Risk Rating Proposed Control Measures Risk Rating S L R S L R Power Tools • Rotating Parts • Electrocution From Damage Cables • Inhalation (Dust) • Dust/Objects In Eye • Lead Man • Flushing Crew • Supervisor • General Helpers 5 5 25 • Flushing Crew Shall Be Trained & Competent. • Work Crews Will Use Appropriate PPE.( Safety Goggles, Face Shields, Dust Mask ) • STARRT Talks For All Crews by Supervisor/Foreman. • Power Tools Training As Tool Box Talks Topic. • Power Tools And Cables Shall Be Inspected Daily And Color Coded Prior To Start Of Work. • Damage or Defective Power Tools Shall Be Tagged Out Of Service And Immediately Returned To The Tool Room for Repair. • Grounding/Earthling Will Be Provided On All Mobile Generators. 5 1 5 Noise (Equipment) • Ear Damage • Lead Man • Flushing Crew • General Helpers • Supervisor • Inspector 5 4 20 • Work Crews Will Use Appropriate PPE (Ear Muff, Ear Plug). • STARRT Talks For Crews Working In Noisy Environment. • Noise (Ear Protection) As Training In Tool Box Talks Topic. • Ensure Appropriate Barricades (Tape) & Sign Boards “Ear Protectors Must Be Worn In This Area” Placed Around In The Equipment. • All Silencers Must Be Inspected For Maintenance To Ensure The Proper Condition Of Equipment Prior To Start Of Work. • All Equipment On Site Must Utilize Silencer. 4 1 4 6of 1 Page
  • 2. Arabian Bemco Contracting Co. KSA Power Plant Project-10 RISK ASSESSMENT Assessment No: Assessed By: Activity: Flushing/Chemical Treatment Hazard Persons at Risk Risk Rating Proposed Control Measures Risk Rating Manual Handling • Supervisor • Lead Man • Flushing Crew • General Helpers 5 5 25 • STARRT Talks For Crews. • Manual Handling As Tool Box Talks Topic. • Work Crews Will Use Appropriate PPE. ( Safety Goggles, Welder Gloves, Argon Gloves) • Plan The Route Before You Lift. • Keep Work Area & Walkways Clear. • Allow Rest Periods. • Workers Are Trained To Move Feet Instead Of Twisting Body. 5 1 5 Hazardous Substances • Skin Burning • Eye Irritations • Health Impairment-Inhalation • Fire • Supervisor • Lead Man • Flushing Crew • General Helpers • Inspector 5 5 25 • STARRT Talks For Crews Working In Hazardous Substances. • Hazardous Communication Program Shall Be Implemented. • Material Safety Data Sheet (MSDS) Shall Be Posted On Site. • Workers Shall Be Instructed On The Proper Use Of Materials In Accordance With MSDS Requirements. • MSDS Requirements for Transport, Storage, Use and Disposal Shall be Implemented. • Work Crews Will Use Appropriate PPE. ( Hand Gloves, Safety Goggles, Face Masks, Cover All and Respirators) • Control of Substances Hazardous To Health Training As Tool Box Talks Topic. • Appropriate Training Prior To Start Of Work. • First Aid Kit Will Be Available. • STARRT Talks for Crews Working In Hazardous Substances. • Control of Substances Hazardous To Health Training As Tool Box Talks Topic. • Appropriate Training Prior To Start of Work. 5 1 5 6of 2 Page
  • 3. Arabian Bemco Contracting Co. KSA Power Plant Project-10 RISK ASSESSMENT Assessment No: Assessed By: Activity: Flushing/Chemical Treatment Hazard Persons at Risk Risk Rating Proposed Control Measures Risk Rating • Work Crews Will Use Appropriate PPE. • Sufficient Water Available For Eye And Skin Wash. Compressed Air • Air Impact • Eyes • Skin • Hose Whip Check • Supervisor • Lead Man • Flushing Crew • Inspector • General Helpers 5 4 20 • Pressure Testing Crew Shall Be Trained And Competent. • Work Crews Will Use Appropriate PPE • STARRT Talks For All Crews. • Compressed Air Training As Tool Box Talks Topic. • Provide Adequate Fire Protection (Provision Of Sand, Fire Blanket, and Fire Watchman & Fire Extinguisher). • Air Hose Must Be Keeping Free Of Grease And Oil. • Hose Ends Must Be Secured To Prevent Whipping. • Compressed Air Shall Be Identified the Maximum Working Pressure. • Proper Training Prior To Start Of Work. • Compressed Air System Shall Be Inspected Regularly. • Proper Communication During Operation • First Aid Kit Will Be Available. 4 1 4 Working At Heights • Fall Person • Fall Material • Supervisor • Lead Man • Flushing Crew • General Helpers • Inspector 5 5 25 • Working At Heights Training As Tool Box Talks Topic. • STARRT Talks for Crews Working At Heights. • Scaffold Erection by Competent Person. • Scaftag Inspection Approval before Use. • Safety Full Body Harness Required (Fall Protection). 5 1 5 Foreign Body on Eye • All 5 4 20 • STARRT Talks For All Crews. • Work Crews Will Use Appropriate PPE.( Welding Masks, Safety Goggles ) • Eye Protection Training as Tool Box Talks Topic. 4 1 4 6of 3 Page
  • 4. Arabian Bemco Contracting Co. KSA Power Plant Project-10 RISK ASSESSMENT Assessment No: Assessed By: Activity: Flushing/Chemical Treatment Hazard Persons at Risk Risk Rating Proposed Control Measures Risk Rating Electrical Works • Fire & Explosion • Electrocution • Supervisor • General Helpers • Flushing Crew • Lead Man 5 5 25 • Electricians Shall Be Trained & Competent. • Helper Shall Be Trained & Competent. • Work Crews Will Use Appropriate PPE. • Safe Insulated Tools Will Be Used In Order To Carry Out Electrical Work. • STARRT Talks For All Crews Involve In Site Electricity. • Site Electricity Training as Tool Box Talks Topic. • Lock Out/Tag out System. • First Aid Kit Will Be Available. 5 1 5 Electrical Equipment • Fire & Explosion • Electrocution • Supervisor • Lead Man • Flushing Crew • General Helpers 5 5 25 • Work Crews Will Use Appropriate PPE. • Grounding/Earthling Will Be Provided On All Mobile Electrical Generators. • Ground Fault Circuit Interrupter (GFCIs) / Earth Leakage Circuit Interrupter (ELCBs) Will Be Provided For All Areas Having A Wet Atmosphere Where Electrical Equipment or Portable Electrical Tools May Be Used. • Equipment Shall Be Maintained In A Good Condition And Color Coded. • STARRT Talks for All Crews. • Site Electricity Training As Tool Box Talks Topic. • Lock Out/Tag out System. • Power Tools & Cables Inspected And Color Coded. 5 1 5 Slips, Trips And Fall • Supervisor • Lead Man • Flushing Crew • Inspector • Helpers 5 5 25 • STARRT Talks for Crews. • Work Crews Will Use Appropriate PPE. • Check The Route Prior To Start Of Work. • First Aid Kit Will Be Available. • Housekeeping Training As Tools Box Talks Topic. 5 1 5 6of 4 Page
  • 5. Arabian Bemco Contracting Co. KSA Power Plant Project-10 RISK ASSESSMENT Assessment No: Assessed By: Activity: Flushing/Chemical Treatment Hazard Persons at Risk Risk Rating Proposed Control Measures Risk Rating • Always Check The Area Free From Unnecessary Materials. • Work Place Shall Be Maintained In A Good Condition That Is Clean And Tidy. General Welfare • All 5 4 20 • Work Crews Will Use Appropriate PPE. • Dust Masks Required In Windy/Dusty Condition. • Provide Sufficient Cool Drinking Water Near Workers. • Provide Sufficient Toilets In Close Vicinity Of Workers. • Provide Shaded Rest Areas In Close Vicinity Of Workers. • Provide Sufficient Lights Near Workers At Night. • Employees Shall Be Trained on Heat Stress Prevention, Recognition And Treatment. 4 1 4 Fluid Spills From Vehicles Equipment • Ground Contamination • Water Contamination • Environment 5 4 20 • Daily Inspection of Equipment for Leaks. • Routine Preventive Maintenance Program. • Maintenance Performed By Competent Persons. • Drip Pans Sheets Used during Service and all joint point of hoses. • Spills Kit (Sand) Available In Service Area. • Impervious Material under Fuel Tanks (Bounded) Fuelling Area, Service Area. • Impervious Material under Waste Oil Storage Area. • Proper drainage system. • Barricade the area and sign board posted (Danger Flushing in progress) all around the area. 4 1 4 6of 5 Page
  • 6. Arabian Bemco Contracting Co. KSA Power Plant Project-10 RISK ASSESSMENT Assessment No: Assessed By: Activity: Flushing/Chemical Treatment Hazard Persons at Risk Risk Rating Proposed Control Measures Risk Rating Originator Signature: Sajid Ali Date: 18-09-2015 6of 6 Page
  • 7. Arabian Bemco Contracting Co. KSA Power Plant Project-10 RISK ASSESSMENT Assessment No: Assessed By: Activity: Flushing/Chemical Treatment Hazard Persons at Risk Risk Rating Proposed Control Measures Risk Rating Originator Signature: Sajid Ali Date: 18-09-2015 6of 6 Page