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Work Package 4: Multi-sensor model-based
quality control of mountain forest production

TASK 4.5
Evaluation of cutting process (CP) for the
determination of log/biomass “CP quality index”
Task 4.5: Cutting Process (CP) for the determination of
log/biomass “CP quality index”
Task Leader: CNR
Task Partecipants: Kesla
Starting : October 2014
Ending: November2015
Estimated person-month = 4.00 (CNR) + 2.00 (Kesla)
CNR : will coordinate the research necessary, develop the knowledge base linking process and wood
properties, recommend the proper sensor, develop software tools for computation of the CP quality
index
Kesla : will provide expertise in regard to sensor selection and integration with the processor head +
extensive testing of the prototype
Task 4.5: cutting process quality index
Deliverables
D.4.06 Establishing cutting power measurement protocol
Report: This deliverable will contain a report and recommended protocol for collection of
data chainsaw and delimbing cutting process.
Delivery Date: July 2015 (M.19)
D.4.11 Estimation of log quality by cutting power analysis
Prototype: Numerical procedure for determination of “CP quality index” on the base of
cutting processes monitoring
Delivery Date: November 2015 (M.23)
Task 4.5: cutting process quality index

Timing
1
1.1
1.2
1.3
1.4
1.5
2
2.1
2.2
2.3
2.4
2.5
3
3.1
3.2
3.3
3.4
3.5
3.6
4
4.1
4.2
4.3
4.4
4.5
4.6
5
5.1
5.2
5.3
5.4
5.5
6
6.1
6.2
6.3
6.4
7
7.1
7.2
7.3
7.4
8
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
9
9.1
9.2
9.3

1

2

3

4

5

6

7

8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Task 4.5: cutting process quality index

Objectives
The goals of this task are:
• to develop a novel automatic system for estimation of the
cutting resistance of wood processed during harvesting
• to use this information for the determination of log/biomass
quality index
Task 4.5: cutting process quality index

Theory
all regions in Poland

The value of cutting forces is
related to:
• wood density
• cutting conditions
• selected mechanical
properties of wood
(i.e. fracture toughness
and shear modulus).
Task 4.5: cutting process quality index

Principles
The indicators of cutting forces:
• energy demand
• hydraulic pressure in the saw feed piston
• power consumption
will be collected on-line and regressed to the known log
characteristics.
http://www.youtube.com/watch?v=bZoq7PkyO-c
http://www.youtube.com/watch?v=XzaPvftspg0
Task 4.5: cutting process quality index

Chainsaw
Task 4.5: cutting process quality index

Delimbing systems
Task 4.5: cutting process quality index

Comments
The average density and mechanical resistance will be a result of the
analysis of the chainsaw cutting process.
Estimation of the “CP-branch indicator” will be computed only in
the case of delimbing on the processor head. In this case, it will be
correlated to the “3D-branch indicator” determined from the 3D
stem model of the original standing tree (T4.1).
The information will be forwarded to the server in real-time and will
support final grading of logs.
Task 4.5: cutting process quality index

Challenges
What sensors are appropriate for measuring cutting forces in
processor head?
load cell? tensometer? oil pressure? electrical current?

How to install sensors on the processor?

How reliable will be measurement of cutting forces in forest?
What is an effect of tool wear?
How to link cutting force (wood density) with recent quality sorting
rules?

Delimbing or debarkining?
Thank you very much

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Cutting Process Quality Index

  • 1. Work Package 4: Multi-sensor model-based quality control of mountain forest production TASK 4.5 Evaluation of cutting process (CP) for the determination of log/biomass “CP quality index”
  • 2. Task 4.5: Cutting Process (CP) for the determination of log/biomass “CP quality index” Task Leader: CNR Task Partecipants: Kesla Starting : October 2014 Ending: November2015 Estimated person-month = 4.00 (CNR) + 2.00 (Kesla) CNR : will coordinate the research necessary, develop the knowledge base linking process and wood properties, recommend the proper sensor, develop software tools for computation of the CP quality index Kesla : will provide expertise in regard to sensor selection and integration with the processor head + extensive testing of the prototype
  • 3. Task 4.5: cutting process quality index Deliverables D.4.06 Establishing cutting power measurement protocol Report: This deliverable will contain a report and recommended protocol for collection of data chainsaw and delimbing cutting process. Delivery Date: July 2015 (M.19) D.4.11 Estimation of log quality by cutting power analysis Prototype: Numerical procedure for determination of “CP quality index” on the base of cutting processes monitoring Delivery Date: November 2015 (M.23)
  • 4. Task 4.5: cutting process quality index Timing 1 1.1 1.2 1.3 1.4 1.5 2 2.1 2.2 2.3 2.4 2.5 3 3.1 3.2 3.3 3.4 3.5 3.6 4 4.1 4.2 4.3 4.4 4.5 4.6 5 5.1 5.2 5.3 5.4 5.5 6 6.1 6.2 6.3 6.4 7 7.1 7.2 7.3 7.4 8 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 9 9.1 9.2 9.3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
  • 5. Task 4.5: cutting process quality index Objectives The goals of this task are: • to develop a novel automatic system for estimation of the cutting resistance of wood processed during harvesting • to use this information for the determination of log/biomass quality index
  • 6. Task 4.5: cutting process quality index Theory all regions in Poland The value of cutting forces is related to: • wood density • cutting conditions • selected mechanical properties of wood (i.e. fracture toughness and shear modulus).
  • 7. Task 4.5: cutting process quality index Principles The indicators of cutting forces: • energy demand • hydraulic pressure in the saw feed piston • power consumption will be collected on-line and regressed to the known log characteristics. http://www.youtube.com/watch?v=bZoq7PkyO-c http://www.youtube.com/watch?v=XzaPvftspg0
  • 8. Task 4.5: cutting process quality index Chainsaw
  • 9. Task 4.5: cutting process quality index Delimbing systems
  • 10. Task 4.5: cutting process quality index Comments The average density and mechanical resistance will be a result of the analysis of the chainsaw cutting process. Estimation of the “CP-branch indicator” will be computed only in the case of delimbing on the processor head. In this case, it will be correlated to the “3D-branch indicator” determined from the 3D stem model of the original standing tree (T4.1). The information will be forwarded to the server in real-time and will support final grading of logs.
  • 11. Task 4.5: cutting process quality index Challenges What sensors are appropriate for measuring cutting forces in processor head? load cell? tensometer? oil pressure? electrical current? How to install sensors on the processor? How reliable will be measurement of cutting forces in forest? What is an effect of tool wear? How to link cutting force (wood density) with recent quality sorting rules? Delimbing or debarkining?