1. Prasad P. Tonape
Contact: 09881717015 / 020-25387453 ~ E-Mail: prasad_tonape@yahoo.co.in
Result-oriented professional targeting senior level assignments in Pre-sales Engg., Project Design, Engg.&
Execution, Commissioning, Vendor Development with a leading organization of repute in
Controls & Automation and Robotics Industry
P R O F I L E S U M M A R Y
• A competent professional with 13+ years of experience in Projects of Automation, Control & Robotics.
• Comprehensive experience in managing the plethora of operations pertaining to planning, arranging, directing
& controlling project related activities in instrumentation and control environment.
• Proficiency in all aspects of control & automation design activities encompassing process and analytical
instruments.
• Well versed with the concepts of handling Motion Controller & PLC, Servo Drives, Vector Drives,VFDs,CNC Front
End, etc., ABB PLC, Mitsubishi PLC, Unitronix PLC, ABB Robots, Siemens, VIPA PLC handling, etc.
• Resourceful in managing project erection / commissioning & start-up activities, including tuning of process
control loop design, simulation and loop checking of various instruments, implementation for smooth
operations in adherence to the company’s standards and specifications
• Skilled in directing process improvements & applying different employee participation tools as well as
techniques in different processes to enhance productivity
• Developed competency in establishing a performance-driven culture for ensuring accountability and personal
ownership, leading, developing, coaching and motivating all teams to achieve the goals
P R O F I C I E N C Y M A T R I X
Strategic Planning Project Management Quality Assurance
Technological Up-gradations Erection and Commissioning Budgeting & Cost Control
Instrumentation Engineering Vendor Development Material Management
Internal Auditing Safety Management Systems Liaising & Coordination
Lean Manufacturing Crisis Management Inventory Control Management
O R G A N I Z A T I O N A L E X P E R I E N C E
Since Nov’13 with EMTL Sales & Service Ltd., Pune as Asst. Manager (Project Leader) – Projects, Industrial
Automation
Nov’07-Oct’13 with Electronica Machine Tools Ltd., Pune as Asst. Manager (Project Leader)– Projects,
Industrial Automation
Aug’06-Nov’07 with Vega Controls Pvt. Ltd., Pune as Manager – Software & Key Account
Aug’00-Jul’06 with Electronica Machine Tools Ltd., Pune as Sr. Engineer- Projects Engg. - Industrial
Automation
Dec’99-Jul’00 with Scan Electronics Systems, Pune as Engineer - Production, Installation, Service
Key Result Areas: (across 13 years)
Project Management
• Overseeing the project activities involving working out various requirements with respect to utilities, machines,
manpower & monitoring overall project operations for ensuring timely completion
• Handling the documents, reports regarding maintenance and recording observations
• Carrying out discussion with vendors/customers and guiding technical bid evaluation
• Preparing Pre DAP & DAP document, Project Execution timeline/plan & presentation to customer for approval.
Vendor development for any new products, Conduction of FAT, Dispatch clearance, I& C, SAT, etc.
• Managing the process of scope definition and change control, including estimating and negotiations of contract /
scope variations (change orders)
• Interfacing with Customers, Project Management, Sales, Sales Support, Life Cycle Service, etc.
Automation & Control Operations
• Managing the process measurement, control instrumentation and services to monitor the operations
• Guiding the Automation and Instrumentation Department at corporate level
• Monitoring the design & engineering of process control instruments & control systems
• Liaising with life cycle services organization to ensure that projects are properly closed out
• Coordinating with sales to ensure that project proposals are supported with proposal deliverables e.g. risk /
opportunity, estimate, project plan, etc.
• Controlling financial status of project (EAC, billings, cost budgets, milestone payments, rebates, warranty, etc.)

2. • Assuring the quality of engineering services and timely delivery of deliverables
• Accountable for operations, maintenance and troubleshooting operations for:
o New and installed electrical systems to locate and correct malfunctions
o Control Panel/Console Panel design, assembly/wiring in house, In house Panel testing, Application S/W
Program development, Final program development
o Major/critical bought outs, Product selection, System architecture, Control system interface with
line/Mechanical unit, Electrical SLD, Panel GA/IGA, Detailed IO List, etc.
• Assigning staff to projects and manage the day-to-day resource conflicts; achieving meeting productivity /
utilization targets, OTTR and deliverable PPM targets within the Engineering Team
T E C H N I C A L P U R V I E W
• Programming- Delta Tau Products like Motion Controller & PLC, CNC Front End etc, ABB PLC, Mitsubishi PLC,
Unitronix PLC, ABB Robots, Siemens, VIPA PLC handling, etc.
• AC Servo Drive/Vector Control/VFD (Control Technique, Baldor, Siemens, Baumuller, Panasonic, HPB,
Mitsubishi, ABB, AB, ELMO, KEB, etc..) programming, interfacing with PLC/CNC,
• Induction Motors with Encoder/Without Encoder, AC Servo Motors tuning with Drives and with load.
• HMI (EXOR, Mitsubishi GOT, Unitronix, etc.) Programming, Interfacing
• SCADA scheme Design Interfacing with PLC,
• Different types of Sensors/Instruments (Inc/ABS Encoders, LVDT, LT, Pressure Transmitter, Load Cells,
Dosimeter, Photoelectric, Inductive, Safety Light Curtain, etc.) interface to system
• Different Types of Electro Hydraulic Servo/Prop Valves(Rexroth/Yuken), Electro Pneumatic Servo Valves
(Festo), Solenoid Valves etc interface to system,
• Positional Sensors like Incremental, ABS Encoders/Linear Scale interface to system
• Control System Interface to Mechanical Units like Hydraulic/Pneumatic Fixtures, Ball Screw/Lead Screw, Gear
Box, Pulley with timing belt, Conveyors, Machine Tool etc.
• Control System design in AutoCAD Electrical - Fabricated Panel/Console/Junction Box GA/IGA/SLD design
• Handling of ESAB, Sigma Make Mig Weld Power Source & its interfacing with ABB Robot
• AbiRob Binzel Torch (Mig Welding) interfacing with Robot
• Mig Welding Application programming/parameter setting for Robotic welding
• Front end S/W, SCADA (Wonderware, ABB, Ellipse Scada, User Defined VB/VC Scada, NI-Labview) handling,
Interfacing with PLC/Motion Controller
• Different types of CNC SPM, PLC & Drive, Robotics Line based application prove out from Presale Eng. to
Commissioning
• PMAC (Programmable Multi Axes Controller) and its peripherals Controller in brief
• PMAC1(Programmable Multi Axes Controller): is a family of high-performance servo motion controllers capable
of commanding up to eight axes of motion simultaneously with a high level of sophistication. Motorola's
DSP56001 is the CPU for PMAC, and it handles all the calculations for all eight axes.
• Turbo PMAC2 (Advanced Programmable Multi Axes Controller): is an advanced version of PMAC family &
capable of commanding up to 32 axes of motion simultaneously with a high level of sophistication. Motorola's
DSP56003 is the CPU for Turbo PMAC, and it handles all the calculations for all 32 axes, 16 co-ordinate systems.
It’s High-speed (160MHz), large memory.
• Electronic Gearing, Time Base, Electronic CAM, Axes Synchronization, Back lash compensation, Rotary Buffer
reqd for large NC Code etc.
A C A D E M I C D E T A I L S
• BE (Electronics) with First Class from Shivaji University (K.B.P. College of Eng., Satara) in 1999
• 12th from Kolhapur Board with 84% (G) (Y.C. College of Sciences, Karad) in 1995
• 10th from Kolhapur Board with 89.57% (Tilak High School, Karad) in 1993
A C A D E M I C P R O J E C T
• Microprocessor 8086 based D.R.O for Vertical Turret Lathe at Key Bouvet Eng. Ltd., Satara(Project was
sponsored by M/s Satara Tekniks, Satara)
P E R S O N A L D E T A I L S
Date of Birth: 28th September 1977
Address: C1-302, “Madhukunj” Coop Hsg Society, S.No.82/5, Near GuruGanesh Nagar, New DP Road,
Kothrud, Pune-411038, Maharashtra (INDIA)
(Pl Refer to Annexure for Project Details)

3. ANNEXURE
M A J O R P R O J E C T S
At ELECTRONICA Machine Tools Ltd., Pune/Saswad(Year 2008-till date)
Proposal Engg -> Design->Execution->Application Development->I & C :
• Control System for 1500 Tons Hydraulic SMC Press,
o 4 Axes Controller, 144DI/144DO, Rexroth Prop Valve, Lin Scale, etc
o Customer – BEMCO Hydraulics, End User- ACSI, Pirangut, Year – Dec 2007-Jan2008
o Achievement – Commissioning completed in 7 working days at site.
• Control System for 1000 Tons Hydraulic SMC Press,
o PMAC Axes Controller, 144DI/144DO, Rexroth Prop Valve, Lin Scale, etc
o Customer – BEMCO Hydraulics, End User- ACSI, Pantnagar, Year – Feb2008-March 2008
o Achievement – Commissioning completed in 7/8 working days at site by team member.
• Control System for 500 Tons Hydraulic SMC Press,
o PMAC Axes Controller, 144DI/144DO, Rexroth Prop Valve, Lin Scale, etc
o Customer – BEMCO Hydraulics, End User- ACSI, Pantnagar, Year – March 2008
o Achievement – Commissioning completed in 7/8 working days at site by team member.
• Control System for Wheel Press
o PMAC Axes Motion Controller with PLC, 72DI, 72DO, Sensors, PC Based HMI (VB), etc
o Customer – BEMCO Hydraulics, End User – Railways Work Shop, Chennai
& Dahod, DMRC, Delhi (3Nos), Year 2008-09
o Achievement – Commissioning completed in stipulated time days at site by team member.
• Revamp Control System for CH Spooler Winding Machine (Three nos.)
o PMAC 4 Axes Controller, 48DI/32DO, CLA Drives, Induction Motors, Load Cell, HMI etc
o Customer/End User – ICC Ltd, Pimpri, Year 2008
• Control System for PH Spooler Winding Machine
o GeoBrick 4 Axes Controller, 32DI/32DO, Induction Motors, Load Cell, HMI etc
o Customer/End User – ICC Ltd, Pimpri, Year 2008
o Achievement – Application development with new generation controller. Received the repeat orders.
• Control System for Cut to Length Line -GP Line
o PMAC 4 Axes Controller, VIPA PLC (214), SM221, SM222 144DI/144DO, Induction Motors, CLA, HMI etc
o Customer- HB EsMech Ltd. End User – Uttam Steel, Khopoli, Year –Dec 2008/Jan 2009
o Achievement – Application development with new H/W configuration
• Control System for PH Spooler Winding Machine (3Nos.)
o GeoBrick 4 Axes Controller, 32DI/32DO, Induction Motors, Load Cell, HMI etc
o Customer/End User – ICC Ltd, Pimpri, Year 2009
o Achievement – E & C completion in 20 working days at site.
• Scada Communication with Delta Tau Controller - trials
o Wonderware, Ellipse, Labview (NI) interface with DeltaTau controller In-house development activity for
future projects, Year -2009
• Scada Development in Labview for Wheel Press
o Resolved the issue of VB Based Scada by developing the Scada in Labview.
o Concept given to supplier & got it developed.
o Customer-BEMCO Hydraulics End User – Railways Workshops, Year 2009
o Achievement –Controller & Labview communication proved. Std Front End SW Product developed &
installed on all 7 sites.
• Control System for BSR Test Rig
o GeoBrick 8 Axes Controller, 32DI/32DO, Induction Motors, Ellipse Scada, HMI etc
o Customer/End User – TML Pimpri, Year 2009-10
o Achievement – Prove out of new application with new generation of Controller.

4. • CH Spooler Winding Machine (3Nos.)
o GeoBrick 4 Axes Controller, 16DI/16DO, VIPA PLC (214) 32DI/32DO, Induction Motors, Load Cell, HMI etc
o Customer/End User – ICC Ltd, Nalagadh (HP), Year 2009-10
o Achievement – Application development with new generation controller. Cost reduction in Project,
Received the repeat orders.
o E &C completion in 15 working days by team members.
• Control System for CNC Two Roller Vertical Flow Turning Machine (Hydraulic)
o UMAC 4 Axes Controller, 48DI/48DO, Yuken Prop Valve, Siemens VFDs, Induction Motor, ADV900 PC, Front
End in PHMI
o Customer- Excellent Engg, Sangli, End User – OFAJ, Nagpur, Year 2009-10
o Achievement –Studied the old Mechanical Machine. New product used for the first time in INDIA & proved
the Application.
o Appreciated by customer & GM, OFAJ.
• Control System for CNC Three Roller Flow Forming Machine (Electro-Hydraulic)
o UMAC 4 Axes Controller with Modbus TCP, 48DI/48DO, VIPA 313 PLC with Modbus
RTU, 96DI/96DO, Schneider Lexium AC Servo Drives, BSH Series AC Servo Motor, ABB VFD, Prop Valve,
VFDs, Induction Motor, ADV900 PC, Front End in PHMI
o Customer/End User - Paras Flow Form, Ambarnath, Year 2010-11
o Achievement – Studied the old Machine. Interfaced & proved the application with continuous efforts.
Appreciated by Paras Flow Form management team.
• XY Gantry System for Spot Welding Gun handling
o AB VFD, Induction Motors, Pendant, etc
o Customer/End User – L &T Ltd, Powai, Year 2010-11
o Achievement – Low cost control system. E & C completion at site in 1 day.
• CH Spooler Winding Machine (2Nos.)
o GeoBrick 4 Axes Controller, 16DI/16DO, VIPA PLC (214), 32DI/32DO, Induction Motors, Load Cell, HMI etc
o Customer/End User – ICC Ltd, Nalagadh (HP), Year 20010-11
o Achievement – E &C completion in 7 working days by team member.
• Robotics Pick/Place Line for Bottles – 80 Bottles/min
o ABB Robot IRB120, VIPAPLC 214 32DI/32DO, AB VFD, Conveyor, Schmaltz Vacuum System, Sensors, etc
o Customer/ End User – Emcure Pharma Ltd., Hinjwadi, Year 2010-11
o Achievement – First Robotic Project. Proved totally in house without external support. Achieved desired
cycle time & speed of 80 Bottle/Min. Special appreciations by Company Directors.
• Robotics Welding Station for SAFE
o ABB Robot IRB1600ID with Smartac, ESAB Mig 5000i, AbiRob A500, Sensors, etc, Learnt Robotic Welding
application & completed the task.
o Customer/ End User – Godrej & Boyce, Mumbai, Year 2011-12
o Achievement – First Robotic Welding Project. Proved totally without external support. Achieved desired
cycle time & weld quality. Received Robotics Mig Welding another order from same customer.
• Chiselling Machine Concept Proving
o Motion Controller, 16DI/16DO, CT Drive, EZ Motion Controller, Induction Motor, Sensors, etc
o Customer/ End User – JK Files Ltd., Chiplun Year 2012-13
o Achievement – Proved the new application & total M/C. Machine installed by customer w/o our support.
Recd repeat order for complete file manufacturing line.
• Robotics Welding Station with Fixture for FRFC (I & C - @ EMTL Sales & Service Ltd.)
o ABB Robot IRB1600ID, ESAB Mig 3000i, AbiRob A360,Mitsubishi FX 3U PLC, 112DI/64DO, 4 Axes- MRE
Super Drives, Servo Motors, HMI QSBD1055, Sol Volves, Sensors, etc
o Customer/ End User – Godrej & Boyce, Mumbai, Year 2012-13 In house fixture trials completed. System
dispatched in Oct13.
I & C in progress at site. Two variants are proved, Year 2014
o Achievement – Cost reduction in Project. Fixture made universal for 25 variants.
• New Generation Cutting Line for File Manufacturing
o Siemens 313 PLC, ET200 Remote IOs, 256DI/192DO, Yaskawa VFDs (6Nos.), Induction Motors, Festo Prop
Valves, Sol Valves, Sensors, etc.
o Customer/ End User – JK Files, Vapi, Year 2012-13
o Design Input prepared & offloaded to supplier for manufacturing.

5. o After management changeover, offloaded the Project to third party for interface and completion.
o Achievement – Cost reduction in Project. Overheads reduced.(Off loaded to third party for manufacturing)
• PLC Based Linear Auto Sampling Unit (DAP - @EMTL Sales & Service Ltd.)
o Schneider PLC BMX P342020, BMX DDI 3202/DDO3202 96DI/96DO,8AI, AC Servo Drives
o LXM32CD18M2, Servo Motors BSH055, Oriental Make AC Motors, HMI GTW7354, Sensors, ABS Encoders,
Valves, SS304L Mechanical Enclosure with SS Ball screw, etc
o Customer/ End User – BARC, Kalpakkam, Year 2012-13
o DAP is completed. QAP in process, Procurement started. Manufacturing to be started.
o Achievement – System reconfiguration made. RM cost reduced. DAP Approved as per new configuration.
• PLC Based Waste Inspection Tomography (Reconfig, Mfg, I &C- @ EMTL Sales & Service Ltd.)
o 6 Axes Motion Control, PMAC Controller, HPB Make Servo Drives, Unitronix Make PLC, 96DI/96D0, 4AI,
HPB Make Servo Motors, PC Based (VC) Scada, Loadcell, Dosimeter, Proxy Sensors, Conveyor, Machine Tool
assembly, ABS Encoders etc.
o Customer – IGCAR, Year- 2013-2014
o Achievement – Though not involved from Design, later involved for prove out after Management change.
System hardware and software wise reconfigured as per requirement and proved out in house by not
increasing/reducing additional material & labour cost without supplier technical support.
o System is dispatched to IGCAR after FAT in June 14 and I&C complete in Oct 14.
Engineering ->I &C (Contract Manufacturing):
• Force & Travel Test Bench –(2Nos)
o DAQ-NI PCI6224, Sensorex LVDT, Kistler Effort Sensor, Amplifier, Garos Load Cell, Conditioner, Labview
Front End etc.
o Customer- TCS, Pune, End User – Arvin Meritor, Year-2009
o Achievement – In stipulated time, completed the Projects. Received orders from same customer.
• Motor Test Bench
o DAQ-NI PCI6221, Lorenz Torque Sensor, Amplifier, Labview, Front End, etc
o Customer- TCS, Pune, End User – Arvin Meritor, Year-2009
o Achievement – In stipulated time, completed the Project.
• In Service Inspection Vehicle, Customer –IGCAR, Year -2011-13 & many more
• Now involved in ISI Vehicle Project Review and further trials from June 14 (@ EMTL Sales & Service Ltd.)
• CNC Wire Cut EDM Machine – New Generation of CNC Controller development work in H/W & S/W
(@ EMTL Sales & Service Ltd.),Year 2014-15
At ELECTRONICA Machine Tools Ltd., Pune/Saswad:
Proposal Engineering :
• Revamp of CTL – Control System (Approx 55 CTL Lines)
o 4 Axes Motion Controller with ModBus TCP, VIPA PLC with Modbus TCP, 144DI/144DO, CT UniSP Drives,
etc
o Customer-All End users of CTL like Bhushan Steel, Uttam Steel, Tata Steel, Abul Khair, PT Essar, Aarti Strips,
etc.
o Achievement – H/W configuration tested & proved in-house.
• Engine Assembly Line – 13 Press Stations & 2nos.- XY Servo Table, Conveyor Control System-
o Master PLC-Siemens S7 317 PN/DP, ET200S,
o Station PLC- IM151-1, Modules for 13 Stations 48DI/48DO each, 8AI/8AO each station, HMI MP277 (5nos),
OP 73 (8nos), Servo X Y Table with Simotion D425, Servo Motors 1FT/1FK, HMITP 177, Bar Code Scanner,
VFDs for Conveyor, Induction Motors, PC Based Scada (Wonderware), ATEQ-Leak Test Controller, LVDT,
Load Cells, Sensors, etc.
o Siemens Configuration + Scimetric- SigPod 1402 for Press Control (5nos)
o Master PLC – Q02H CPU, QJ61BT, CC Link, QJ71, DI/DO, Station PLC FX3U48, FX232, FX2N-32CCL, AI/AO,
QSBD1055 (8nos.) SigPod 1402 (5nos.), Servo Table- PLC Q01, QD75M2, DI/DO, Drive MRJ2S10, HCSFS102
Motors, etc.
o Customer-AVTEC, Indor
o Achievement – Extensive working done. Technically/commercially proposals are accepted by AVTEC.

6. • Parallel Manipulator- Control System
o UMAC 8 Axes Motion Controller with ModBus TCP, Faulbhaber Servo Drives/Motors, Fagor Linear
Encoders, GUI – Labview, etc
o Customer- BARC, Mumbai
• Wet Paint Application – Control System
o Siemens VFD MM440 with BOP 132KW, Flow Meter, etc
o Customer- JCB, Talegaon
• Shot Blasting Machine – SCADA
o Ellipse Scada 300 Tags with Hard Key
o Customer- JCB, Talegaon
• Pressure Testing Machine – Control System
o Mitsubishi FX1N PLC, 16DI/16DO, FX2N-4AD, Scada 20 Tags, Pressure Transmitter, etc
o Customer- JCB, Talegaon
• High Speed Cartoning Automation
o VIPA PLC 115, 32DI/32DO, VFD TDS V8, HMI ETOP05 Modbus RTU, 3.7KW Induction Motor, Sensors,
Valves, etc
o Customer- CIPLA, Patalganga, Goa
• Robotics Water Jet Cutting Machine
o ABB Robot 2400 with IRC5 Controller, CT Drive (5.5KW) for Indexing Motor, etc
o Customer- Grupo Antolin, Ranjangaon
o Achievement – Order received.
• Robotic Mig Welding + Fixture
o ABB Robot IRB1600ID, ESAB Mig 5000i, AbirRob Torch,
VIPA PLC 115, 24DI/24DO, JMD06 Drives, ESM85C (3.53NM) Servo Motor, HMI ETOP05, etc
o Customer- Premier Machines, Pune
• CTL – New Control System
o Motion Controller PMAC2 Clipper with Modbus TCP, VIPA PLC S7 Modbus TCP,
144DI/144DO, HMI ETOP05, KEB Servo Drive 90 Amp, Servo Motor 102NM,etc
o Customer- Tata Ryerson, Ranjangaon
o Achievement – H/W configuration tested in house.
• Seat Frame Assembly Work Stations
o Control System for 4 stations each - Siemens PLC 313-2DP, 32DI/32DO, CP343, CP340 for Scanner, ET200L
with 16DI/16DO, OP77B, etc.
o PC – Data base Station, Data base SQL Server, etc
o Customer- Tata Faurecia, Pune
• 5 Axes CNC Goniometer
o 6 Axes GeoBrick 8/16A, Modbus TCP, 32DI/32DO, ESM 85D Servo Motor, HMI ETOP05, PC, Scada- Labview
o Customer- Tata Motors, Pimpri
o Achievement – Techno-commercial proposal accepted by customer.
• Platform Levelling + Erecting System – 6 Axes
o UMAC 8 Axes Motion Controller, Modbus TCP, 72DI/72DO, High Speed AI Module, SSI Board, Baldor Drives
FDH4A27TR (6nos), Baldor Servo Motor BSM100C, HMI ETOP05, Netzer ABS Encoder with external SSI
Module, Load Cell28Tons, Tilt Sensor, etc, Stds-Mil Grade, JSS Penta 5, etc
o Customer- SEC, Hyderabad,
o Achievement – Extensive working done on this proposal.
• Servo Manipulator – 7 DOF (Master Arm 7 Axes, Slave Arm 7 Axes) , 3 Axes Gantry (Cross Travel, Vertical
Motion, Azimuth)
o Supervisory Monitor - Industrial PC, Profibus PCI Slot, Scada Labview, ETH Switch, Master/Slave Arm -7
Axes each- Configuration
o UMAC 16 Axes, 240Mhz Controller, Profibus, 72DI/72DO, AI/AO,
o Master Arm - Baldor Make Servo Drive 115V MDH 5A/10A (7nos), Servo Motor 2NM/4000 RPM BSM63N
(7nos),
o Slave Arm – Baldor Make Servo Drive 115V MDH 5A/10A (7nos), Servo Motor 3.2NM/4000 RPM BSM80N
(7nos),

7. o Gantry – Baldor Servo Drive 115V MDH 5A/10A (3nos) with Profibus DP, Servo Motor 3.2NM/4000 RPM
BSM80N (3nos), HMI – UniOP BKDC16+TCM08, Load Cells on joints, Clutch system on Master Arm, Thermo
Scientific Camera (3nos), etc.
o Customer- IGCAR, Kalpakkam
o Achievement – Extensive working done. Techno-commercial proposal accepted by customer. Technical
scheme appreciated by IGCAR Seniors. Prototype for single axis Master/Slave with Position & Torque loop
demonstrated to IGCAR Ass Director &team.
• Robotics Mig Welding Station for Chair
o ABB Robot 1410, ESAB 3000i, AbiRob A360 (3nos each), Torch cleaning station, Fume extractor, etc
o Fixture Control – Mitsubishi PLC Q0, 96DI/96DO, Device Net M/S, HMI QSBD 1055, Sensors, Sick Safety
Light Curtain (Type4), etc,
o Customer- Savera Engg, Aurangabad
o Achievement – Techno-commercial proposal accepted by customer.
• Robotics Mig Welding Station for Centre Frame & Side Frame (EX,ZX Models)
o ABB Robot 1600ID,80Ar20Co2, Track Motion, Smartac, Weld guide, Bulls eye, ESAB 5000i, AbiRob A500 ,
TSC, Fencing with Euchner -MGB Safety Gate Box Unit, etc Fixture Control – Mitsubishi PLCFX3U 128MT,
Device Net M/S, HMI QSBD 1055, Sensors, MRE Super Drive & 12NM Motor for Positioner, etc
o Customer- RSB Transmission, Dharwad
• Robotics Mig Welding Station for Fork Lift Main Chassis & Steering
o ABB Robot 2600, Smartac, Weld guide, IO Card, Device Net M/S, Kemppi, Syn 500 Water Cooled,
AbrRobW500, TSC, Fencing with Euchner –Type4 Switch, etc (02 each)
o Indexing Fixture Control – Mitsubishi 4.3 NM Servo Motor +MRE Super Drive, Sensors, etc
o Customer- Godrej & Bocye, Plant 16
• Robotics Bottle Cartoning Automation – Total Line
o ABB Robot IRB140, Schmalz Gripper, VFDs with Induction Motors for Bottle, Shipping, Rejection Conveyors,
Automatic Carton Erector, Sealing M/C, Label Application PRC, FX3U PLC 128MT+48DI+32DO+Device
Net+4AO Module, sensors, etc
o Customer- Zydus Cadila, Ahmadabad
o Achievement – Worked extensively. Quoted total line with tech details.
• Robotics Station for PCB Pick& Place on BBT Machine
o ABB Robot IRB120, 16DIO Card, Schmalz Gripper, Laser Sensors, etc
o Customer- Shogini Technoart, Pune
o Achievement – Worked extensively. Demo trials shown, Techno-commercial proposal accepted by
customer.
• 4 Axes Test Bench
o 4 Axes PMAC2 Clipper, LG Mecapion 2NM Servo Drive/Motor Set (4nos.), PC, HMI-ETOP05, etc
o Customer- D.A.R.E., Bangalore
o Achievement – Worked extensively. Quoted total line with tech details.
• Auto Scan for Pan & Tilt System
o 4 Axes PMAC2 Clipper, Modbus TCP, Baldor 750W Drive, 2NM Motor (2nos) PC, Scada Ellipse 75 Tags, etc
o Customer- LASTEC, Delhi
• Precision Position 11 Axes Table for Antenna
o UMAC Motion Controller, Modbus TCP, HMI Ev080, Baldor Servo Drives 750W (11nos,) , Baldor Servo
Motors 2NM/3000RPM, PC, Front End VB.NET, etc
o Customer- Defence Lab, Jodhpur
Vega Controls Pvt. Ltd., Pune (Year 2006-2007)
Project Engg->Execution->S/W Development->I&C :
• Gear Box Transmission Test Rig for ACE Vehicle –EOL
o Control System-Product Development- ABB PLC (AC500) 32DI/32DO, VFDs (ACS550), Wonderware Scada,
Induction Motors, etc
o Customer – Ubique Controls Pvt. Ltd, Pune, End User- Tata Motors Ltd, Pantnagar, Year 2006-07
o Achievement – Development of new Product for Gear Box Transmission-EOL Appreciation by VEGA
Management. Received repeat orders from TML.

8. • Gear Box Transmission Test Rig for Piaggio Vehicle –EOL
o Control System- ABB PLC, VFDs, ABB Scada , Induction Motors, etc
o Customer – Ubique Controls Pvt. Ltd, Pune, End User- Greaves Cotton, Aurangabad, Year 2006-07
o Achievement – E & C completion in 4 working days at site.
• Gear Box Transmission Test Rig for Endurance Test –R&D
o Control System-Product Development- ABB PLC, VFDs, ABB Scada, Induction Motors, Auto Gear Shifting, etc
o Customer – Ubique Controls Pvt. Ltd, Pune, End User- Greaves Cotton , R&D Centre, Aurangabad, Year
2006-07
o Achievement – Drive Parameter optimization as endurance trials were reqd. Auto Gear Shifting prove out
for first time.
• Gear Box Transmission Test Rig for EOL
o Control System-Product Development- ABB PLC (KT97), VFD (ACS550), Induction Motors, etc.
o Customer – Ubique Controls Pvt. Ltd, Pune, End User- Hero Motors, Ghaziabad Year 2006-07
o Achievement – Low cost automation, Proved the System.
• Gear Box Transmission Test Rig for Nano Vehicle –EOL
o Control System- ABB PLC, VFDs, Wonderware Scada, Induction Motors, etc
o Customer – Ubique Controls Pvt. Ltd, Pune, End User- TML, Pantnagar, Year 2006-07
o Achievement – E & C completion in 2 working days at site.
• Gear Box Transmission Test Rig for Winger Vehicle –EOL
o Control System-Product Development- Siemens S7 313 PLC, Micromaster 440 VFDs, Wonderware Scada,
Induction Motors, etc
o Customer – Ubique Controls Pvt. Ltd, Pune, End User- Tata Motors Ltd, Pimpri, Year 2006-07
o Achievement – Development of System with Siemens Make Product for Gear Box Transmission-EOL,
Received repeat orders from TML.
• Gear Box Transmission Test Rigs for Winger Vehicle –Truck (2510)
o Control System-Product Development- Siemens S7 313 PLC, Micromaster 440 VFDs, Wonderware Scada,
Induction Motors, etc
o Customer – Ubique Controls Pvt. Ltd, Pune, End User- Tata Motors Ltd, Pimpri, Year 2006-07
o Achievement – E & C completion in 4 working days for two no. of systems at site.
• Gear Box Transmission Test Rigs for Pickup/Commander Vehicle –EOL Control System-
o ABB PLC, VFDs, ABB Scada, Induction Motors, etc.
o Customer – Ubique Controls Pvt. Ltd, Pune, End User- M & M, Kandivali, Year 2006-07
o Achievement – Completion of Total Project (2 nos) within 30 days of time after receipt of PO. Special
appreciation recd from VEGA, M&M management.
• Product Development – Single/Multiple Gear Roller Tester Control System
o ABB PLC (KT97), VFD, LVDT, etc
o Customer – Ubique Controls Pvt. Ltd, Pune, Year 2006-07
Electronica Machine Tools Ltd..(Year 2000 to 2006)
Project Execution->I&C :
• CH Spooler Winding Machine at ICC Ltd, Pimpri, Pune in year 2003
o Achievement – Critical parameter like desired accuracy of pitch & winding tension.
• Rotary Axis Controller at B.A.R.C., Mumbai in year 2004
• Telebreaker Racking Device (Embedded) at TISCO, Jamshedpur in year 2004.
• CTL Line at Bhushan Steel Ltd, Sahibabad in year 2005
• 2 WRA System at HLL Orai, 3 WRA System at HLL, Goa & HLL ,Baddi in year 2005
Project Design->Project Engg-> Execution->S/W Development->I&C :
• Control System for - 1000 Tons Hydraulic Press for SMC moulding (Servo & Prop valve controlled):
o 4Axes Motion Controller with PLC, 192 DI, 160DO,4AI, Rexroth Servo Valve, Linear Scale,.
o Customer - ISGEC, Yamunanagar, End User- ACSI Ltd., Pirangut, Year 2001-02
o Achievement – Proved Synchronization of RAM thru Control System, Controls of Hyd Cylinder Movement.
Special appreciation recd from ACSI, ISGEC, EMTL management.
Received orders from the same customer.

9. • CNC Engraving Machine for in house activities (Group Project Activity)
o 4 Axes Motion Controller, EMTL DC Drives, VFD for Spindle, etc
o Customer/End User – EMTL, Saswad, Year 2001
o Achievement-Development of G Codes, G00 to G84 (Pecking Cycle)
• Rotary Axis Controller for Wirecut Machine
o Single Axis Controller, Harshmann Rotary Table, Interface with CNC WireCut Controller
o Customer/End User – IGCAR, Kalpakkam, Year -2002
o Achievement – Made Standard product for WireCut Machine- Plug & Play
• All Electric Injection Moulding Machine
o 8 Axes Motion Controller with PLC, Current Loop Drives, 8AI, Induction Motor, PC Based HMI, Sensors, etc.
o Customer/End User – EPM Pvt Ltd, Pirangut, Year – 2002
o Achievement – Proved first Indian AE Injection Moulding M/C & presented at Plast Vision 2002.
Special appreciation by Management & visitors at Exhibition.
• Control System for 300 Tons Hydraulic Press for SMC moulding (Prop valve controlled)
o 4 Axes Motion Controller with PLC, 92DI,108DO , 4AI, Rexroth Prop Valve, Sensors, etc
o Customer – BEMCO Hydraulics, End User – ACSI Ltd., Pirangut, Year – 2003
o Achievement – Proved out the system in approx.28 days at site.
• Tele breaker Racking Unit
o 2 Axes Motion Controller with PLC, 4AI, CLA Drive, Induction Motor, HMI, etc
o Customer/End User - TISCO, Jamshedpur, Year – 2003
o Achievement – Developed & Proved very first product for TISCO-Automation. Special appreciation
By TISCO senior officials for successful & safe trials in Breaker. Recd repeat orders.
• Control System for 500 Tons Hydraulic Press for SMC moulding ( Prop valve controlled)
o 4 Axes Motion Controller with PLC, 92DI,108DO , 4AI, Rexroth Prop Valve, Sensors, etc
o Customer – BEMCO Hydraulics, End User – ACSI Ltd, Pirangut, Year – 2004
o Achievement – Proved out the system in approx. 20 days at site.
• Two Roller CNC Flow Forming Machine
o 8 Axes Motion Controller withPLC,96DI/72DO, CLA Drives, Induction Motors, PHMI, etc
o Customer – A.R.D.E, Pashan, Pune, Year – 2004-05
o Achievement – Developed & proved first indigenous product for ARDE.
First CNC Flow Forming M/C with Induction Motors in INDIA
• Control System for 500 Tons Wheel Press
o 2 Axes Motion Controller with PLC, 72DI/72DO, 4AI, Sensors, PC Based HMI (VB), etc
o Customer – BEMCO Hydraulics, End User – Northern Railways Work Shop, Amritsar, Year-2005
o Achievement-Developed & Proved first INDIAN Wheel Press based on Automation.
It was inaugurated by GM-Northern Railways in grand ceremony.
Recd repeat orders of 7 Machines for the same.
• Control System for Rotary Punching Line
o 4 Axes Motion Controller, Control Technique Drives, Servo Motors, HMI, etc
o Customer / End User – ICC Ltd, Pimpri, Year - 2005
o Achievement- New application proved out. Received repeat orders.
• Strip Magnetizing Machine
o 4 Axes Motion Controller, 24DI/24DO, DC Drives & Servo Motor with dual F/B, Sensors, Writer Head, etc
o Customer/End User – EMST Pvt Ltd, Pune, Year - 2005
o Achievement – Developed & proved first product for Linear Magnetic Scale manufacturing.
Appreciation by EMST Management.
• 3 WRA Program development
o 8 Axes Motion Controller, Control Technique AC Servo Drive, AC Servo Motors, Sensors, etc
o Customer/End User – HLL, Baddi, Year - 2005
o Achievement – Developed S/W keeping the same H/W by adding 3rd WRA system in 2nd WRA.
Enduser’s equipment cost reduced. Recd orders from customer.

10. • Control System for Fully Automated Bearing Cage Punching Line
o 8 Axes UMAC Motion Controller with PLC, 192DI/192DO, Vector Drives, Induction Motors, Sensors, HMI,
etc
o Customer – Prabodh Nirman, Pune, End User – Harsha Bearing Pvt Ltd, Ahmadabad, Year - 2006
o Achievement – Used advanced PMAC2 products for the very first time in INDIA & proved application on
site.Appreciated by Harsh Bearing Management. Recd repeat orders.
• Control System for Cable mat coiling Machine
o 8 Axes Motion Controller, Baldor Drives, Servo & Induction Motors, etc
o Customer/End User – Finolex Cables Ltd, Pimpri, Year -2006
o Achievement – Retrofitted the Control System & proved the application.
Scan Electronics, Pune (Year 1999-2000)
• Development & Installation of Ignition Key Test Rig
o Customer - Bajaj Auto Ltd, Akurdi, Pune, Year - 2000
• Installation & Commissioning SRC & RTCC for Transformer Tap changing
o Customer - Godrej & Boyce Ltd, Mumbai, Year - 2000
o Achievement – Completed the Project after rigorous trials as distance between SRC & RTCC was almost 2
Km.Communication thru telephone line.
• Installation & Commissioning of Data Loggers for Boiler Room
o Customer - L & T Ltd, Powai, Mumbai, Year - 2000
• Installation & Commissioning of Data Loggers
o Customer – S.A.S.E of D.R.D.O., Manali, Year - 2000
• Installation &Commissioning of Data Loggers
o Century Enka Ltd, Godrej & Boyes Ltd, Chemical Companies at Vapi, Year - 2000