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Overview - B.H.E.L
 BHEL is the largest

engineering
&manufacturing enterprise
in India.
 Established 40 years ago.
 Earns profits continuously

since 1971-72,& paying
dividends since 1976-77
Vision, Mission & Values
Vision

Mission

Values

• A world class engineering enterprise committed to enhancing
stakeholder values.

• To be an Indian multinational engineering enterprise
providing total business solution through quality products.

• Meeting commitments made to external & internal customers.
• Respect for dignity & potential of individuals.
• Integrity and fairness in all matters.
BHEL

HEEP(Heavy
Electrical
Equipment
[Plant)

CFFP(Central
Foundary
Forged Plant)
Heep(Heavy Electrical
Equipment Plant)
Block 1 : Electrical Machine Shop
Block 2 : Heavy Fabrication Shop
Block 3 : Turbine Manufacturing
Block 4 : CIM( Coils & Insulation Manufacturing )
Block 5 : Condenser fabrication & Forgr
Block 6 : Fabrication Shop,Die Shop, Stamping
Shop
Block 7 : Carpantry Shop
Block 8 : Heat Exchanger shop
Block 1
 Machine section
 Assembly section
 Stator winding









Machine section
Iron assembly
Heavy rotor assembly section
Stator winding section
Armature/Rotor section
General assembly section
Test stands

Hydro generator

Turbo generator
TURBO
GENRATOR

210 MW

500 MW
Sailent feature of Turbo Genrator
 Rated output

:

588 MVA,500 MW

 Terminal voltage

:

21 KV

 Rated stator current

:

16 KA

 Rated frequency

:

50 Hz

 Rated power factor

:

0.85 Lag

 Efficiency

:

98.55%
Turbo Genrator


Turbo generator consists of
following parts:
o
o
o
o



STATOR
ROTOR
BEARINGS
SHAFT BEARINGS

Other additional auxiliaries:
o Excitation system
Stator
 Stator frame
 Stator core
 Stator winding

 End shields
 Terminal bushing
 Phase connector

 Hydrozen cooler
Stator frame
 Stator body is a totally

enclosed gas tight fabricated
structure made up of high
quality mild steel
 At top of the stator frame U-

shape pipe is situated which
are used to flow of water
for cooling .
Stator Core
 The laminated core made by

cold rolled high quality
silicon steel
 It is stacked with lamination

segments & Segments are
assembled in an interleaved
manner from layer to layer
for uniform permeability.
Stator Winding
 The stator has a three phase,

double layer, short pitched and
bar type of windings having two
parallel paths
 Each bar consist of hollow

conductor with cooling water
passing through the latter.
 Bhel used to epoxy mica

thermosetting insulation for
stator bars.
Vaccum Pressure Impregration
 In 1956 Dr. MEYER has

brought this system.
 In this process preheating,

impregration,post curing&
electrical testing are done.
 It remove the penetrating air

pockets in the winding.
Rotor
 Rotor shaft
 Rotor winding
 Rotor wedges
 Rotor retaining rings
 Field connections
 Fans
Rotor shaft
 Rotor shaft is a single piece

solid forging manufactured
from a vacuum casting.
 The longnitudnal slots are

distributed over the
circumfrence
Rotor winding
 The rotor winding distributed

symmetrical in the rotor pole
 The winding itself is made

up of many turns of copper .
 All of the turns associated

with a single slot are called a
coil.
Retaning Ring
Retaning Ring
 The overhang portion of the field winding is held by non-

magnetic steel forging of retaining against centrifugal forces.
 They are shrink fitted to the ends of the rotor body at one end.
 The other side of retaining ring does not make contact with the

shaft .
 To reduce stray losses, the retaining rings are made of non-

magnetic, austenitic steel and cold worked, resulting in high
mechanical strength.
Fans
 The generator cooling gas is

circulated by two single
stage axial flow propeller
type fans.
 The fans are shrink fitted on
either side of rotor body.
 Fan hubs are made of alloy
steel.
 Fan blades which are
precision castings with
special alloy are machined
in the tall portion.
Thank you !
For More
About
Electrical Engineering
visit

Technofriendz
A community of technical scholars
technofriendz.weebly.com

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Bhel vocational training

  • 1.
  • 2. Overview - B.H.E.L  BHEL is the largest engineering &manufacturing enterprise in India.  Established 40 years ago.  Earns profits continuously since 1971-72,& paying dividends since 1976-77
  • 3. Vision, Mission & Values Vision Mission Values • A world class engineering enterprise committed to enhancing stakeholder values. • To be an Indian multinational engineering enterprise providing total business solution through quality products. • Meeting commitments made to external & internal customers. • Respect for dignity & potential of individuals. • Integrity and fairness in all matters.
  • 5. Heep(Heavy Electrical Equipment Plant) Block 1 : Electrical Machine Shop Block 2 : Heavy Fabrication Shop Block 3 : Turbine Manufacturing Block 4 : CIM( Coils & Insulation Manufacturing ) Block 5 : Condenser fabrication & Forgr Block 6 : Fabrication Shop,Die Shop, Stamping Shop Block 7 : Carpantry Shop Block 8 : Heat Exchanger shop
  • 6. Block 1  Machine section  Assembly section  Stator winding        Machine section Iron assembly Heavy rotor assembly section Stator winding section Armature/Rotor section General assembly section Test stands Hydro generator Turbo generator
  • 8. Sailent feature of Turbo Genrator  Rated output : 588 MVA,500 MW  Terminal voltage : 21 KV  Rated stator current : 16 KA  Rated frequency : 50 Hz  Rated power factor : 0.85 Lag  Efficiency : 98.55%
  • 9. Turbo Genrator  Turbo generator consists of following parts: o o o o  STATOR ROTOR BEARINGS SHAFT BEARINGS Other additional auxiliaries: o Excitation system
  • 10. Stator  Stator frame  Stator core  Stator winding  End shields  Terminal bushing  Phase connector  Hydrozen cooler
  • 11. Stator frame  Stator body is a totally enclosed gas tight fabricated structure made up of high quality mild steel  At top of the stator frame U- shape pipe is situated which are used to flow of water for cooling .
  • 12. Stator Core  The laminated core made by cold rolled high quality silicon steel  It is stacked with lamination segments & Segments are assembled in an interleaved manner from layer to layer for uniform permeability.
  • 13. Stator Winding  The stator has a three phase, double layer, short pitched and bar type of windings having two parallel paths  Each bar consist of hollow conductor with cooling water passing through the latter.  Bhel used to epoxy mica thermosetting insulation for stator bars.
  • 14. Vaccum Pressure Impregration  In 1956 Dr. MEYER has brought this system.  In this process preheating, impregration,post curing& electrical testing are done.  It remove the penetrating air pockets in the winding.
  • 15. Rotor  Rotor shaft  Rotor winding  Rotor wedges  Rotor retaining rings  Field connections  Fans
  • 16. Rotor shaft  Rotor shaft is a single piece solid forging manufactured from a vacuum casting.  The longnitudnal slots are distributed over the circumfrence
  • 17. Rotor winding  The rotor winding distributed symmetrical in the rotor pole  The winding itself is made up of many turns of copper .  All of the turns associated with a single slot are called a coil.
  • 19. Retaning Ring  The overhang portion of the field winding is held by non- magnetic steel forging of retaining against centrifugal forces.  They are shrink fitted to the ends of the rotor body at one end.  The other side of retaining ring does not make contact with the shaft .  To reduce stray losses, the retaining rings are made of non- magnetic, austenitic steel and cold worked, resulting in high mechanical strength.
  • 20. Fans  The generator cooling gas is circulated by two single stage axial flow propeller type fans.  The fans are shrink fitted on either side of rotor body.  Fan hubs are made of alloy steel.  Fan blades which are precision castings with special alloy are machined in the tall portion.
  • 22. For More About Electrical Engineering visit Technofriendz A community of technical scholars technofriendz.weebly.com