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October 26, 2012 – GDAŃSK - CRASH COURSE on OFFSHORE WIND ENERGY




                             CRASH COURSE
                                   on
                               OFFSHORE
                              WIND ENERGY
The presentation „Design and Construction of Offshore
      Wind Farms” by Witold Skrzypiński was given during
            'Crash Course on Offshore Wind Energy'
         which was held on 26 October 2012 in Gdańsk.




  The event was organized by two partners of the SB OFF.E.R
       (South Baltic Offshore Wind Energy Regions) Project
part-financed by the EU (European Regional Development Fund):
 POMCERT from Poland and DTU Wind Energy from Denmark.
Design and Construction
               of Offshore Wind Farms


                              Witold Skrzypiński
                            DTU Wind Energy (Risø)
                                wisk@dtu.dk

       Offshore wind crash course 26 October 2012
                   South Baltic Offshore Energy Regions Project




DTU Wind Energy, Technical University of Denmark
Outline

•Design standards and requirements
•Wind turbine classes (taking into consideration wind)
•Wind turbine layout within a farm
•Foundations
    o Factors to consider
    o Water depth levels
    o Types
•High-altitude wind-energy
    o Skysails
    o Makani Wind Power




4   DTU Wind Energy, Technical University of Denmark     26 Oct 2012
What to consider when designing
wind turbines?




                       Standards!
 (a set of rules or principles
 that is used as a basis for
 judgement)




  DTU Wind Energy, Technical University of Denmark
Standards

International Electrotechnical Commission (IEC)
IEC 61400
  Class of IEC international standards regarding wind turbines
IEC 61400-1
  General design requirements for wind turbines
IEC 61400-2
  Design requirements for small wind turbines
IEC 61400-3
  Design requirements for offshore wind turbines
IEC 61400-3-2
  Design requirements for floating offshore wind turbines


  DTU Wind Energy, Technical University of Denmark
EIC 61400-1 Examples of design requirements




Fatigue – progressive structural damage that occurs   ECD – extreme coherent gust with direction change
when a material is subjected to cyclic loading        EWS – extreme wind shear
NTM – normal turbulence model                         EOG – extreme operating gust
ETM – extreme turbulence model
EIC 61400-1 Examples of design requirements




Fatigue – progressive structural damage that occurs   EWM – extreme wind speed model
when a material is subjected to cyclic loading        NWP – normal wind profile model
NTM – normal turbulence model                         EDC – extreme wind direction change
EOG – extreme operating gust
EIC 61400-1 Examples of design requirements




NTM – normal turbulence model     EWM – extreme wind speed model



    •Around 400 computations to cover design situations 1.1-7.1
Design load examples
EIC 61400-3 DLC specify conditions for:
  o Wind
  o Waves
           Ex. Severe wave height
  o Wind and wave directionality
           Ex. Unidirectinal or multiderectinal
  o Sea currents
  o Water level
  o Ice
           Ex. Horizontal load from moving ice floe
How are all these computations
carried out?




                        by BEM Codes

Blade Element Momentum method

Glauert method
                                                      HAWC2

   DTU Wind Energy, Technical University of Denmark
Let’s see some results:

                (a) Shaft-main-bearing tilt moment                          (b) Shaft-main-bearing side moment
          20                                                              20
                                                                                                                           Max




                                                                M [kNm]
M [kNm]




                                                                                                                           Mean
            0                                                              0                                               Min
    x




                                                                    y
                                                                                                                           Std
          -20                                                             -20
                0           10            20              30                    0           10             20         30
                             V        [m/s]                                                  V         [m/s]
                              w ind                                                            w ind
          (c) Shaft-main-bearing torsional moment                           (d) Blade-root out-of-plane moment
           10                                                             20
                                                                M [kNm]
M [kNm]




            0                                                              0
    z




                                                                    x



          -10                                                             -20
                0           10            20              30                    0           10             20         30
                             V        [m/s]                                                  V         [m/s]
                              w ind                                                            w ind
                    (e) Blade-root in-plane moment                                  (f) Blade-root torsional moment
          10                                                              0.2
                                                               [kNm]
[kNm]




           DTU Wind Energy, Technical University of Denmark
            0                                                              0
Let’s see some results:

• Postprocessing of the results may include:
  o Extrapolation of extreme events
            • 50-year recurrence period
            • Ex. resulting load in a range twice as large as the
              maximum in a 10-min simulation
  o Fatigue analysis
            • 20-year lifetime
• Wind turbine parts most prone to damage:
  o Tower bottom
  o Shaft at main bearing
  o Blade root


   DTU Wind Energy, Technical University of Denmark
What to consider when buying
wind turbines?




                       Choosing
                       right turbine
 ... Taking into consideration wind
 characteristics of a given location


  DTU Wind Energy, Technical University of Denmark
Wind turbine classes
Wind turbine classes determine which turbine is
 suitable for normal wind conditions of a particular site




     DTU Wind Energy, Technical University of Denmark
Wind turbine layout within a farm

• Relatively new subject of research
• Until now, most important factors were:
  o Aestetics
  o Power production
            • Incl. losses due to wake of other turbines
• Middelgrunden offshore Danish wind farm
  o Close to the coast of Copenhagen
  o 20 Bonus B80 2MW wind turbines
  o 76 m rotor diameter
  o 64 m hub height


  DTU Wind Energy, Technical University of Denmark
Wind turbine layout within a farm




  DTU Wind Energy, Technical University of Denmark
Wind turbine layout within a farm




                                                     P.-E. Rethore et al: TOPFARM:
                                                     Multi-fidelity Optimization of
                                                     Wind Farms




  DTU Wind Energy, Technical University of Denmark
Wind turbine layout within a farm

• Currently an effort is taken to
  include more factors in the
  optimization procedure:
   o Cost of electrical grid
   o Foundations costs
   o Fatigue loads
• Optimization is a computationaly
  demanding process.
• Effort is taken to perform it as
  efficiently as possible
                                                 P.-E. Rethore et al: TOPFARM:
                                                 Multi-fidelity Optimization of
                                                 Wind Farms




   DTU Wind Energy, Technical University of Denmark
Foundations – factors to consider

• Water depth
  o Length of the free-standing column
• Wave load
  o More load and bending moment than from the turbine
    itself!
• Ground conditions
  o Bearing capacity of the sea bed
• Turbine-induced frequencies
  o Consider combined wave and turbine load



  DTU Wind Energy, Technical University of Denmark
Foundations – water depth




                                                     NREL


  DTU Wind Energy, Technical University of Denmark
Foundations – different types

• Monopile
  o 4-8 m diameter steel tube
  o Driven into the seabed using a
    hydraulic hammer
  o Stands upright because of the friction
    of the seabed on its sides
  o Hard to semihard seabed conditions
  o Water depth up to approximately 25 m


                                                     http://offshorewind.net




  DTU Wind Energy, Technical University of Denmark
Foundations – different types
• Gravity Base
  o Heavy displacement structure
  o Usually made of concrete
  o Stands on the seabed
  o 15-25 m diameter base
  o Semihard to uniform seabed
  o Shallower water depths
  o Filled with stones or other ballast
  o Weight from 1500 to 4500 tons
  o Seabed must be prepared by dredging
    and backfilling material                         http://offshorewind.net



  DTU Wind Energy, Technical University of Denmark
Foundations – different types

• Tripod
  o Single steel tube above the water
    surface
  o Under water – three-legged
    foundation
  o Each leg ends in a pile sleeve
  o From each pile sleeve an anchor pile
    is driven into the seabed
  o Great stability
  o Reliable at depths up to 50 m
  o Expensive to produce, takes long to
    install                                          http://offshorewind.net

  DTU Wind Energy, Technical University of Denmark
Foundations – different types

• Jacket
  o Lattice-type structure
  o Low weight
  o Large water depths
  o Pile sleeves and anchor piles
  o As expensive as a tripod
  o Expensive ice protection




                                                     Deepwater Wind

  DTU Wind Energy, Technical University of Denmark
Foundations – illustrations




                                                       Photo: Aarsleff Bilfinger Berger Joint Venture




                                               A2SEA




  DTU Wind Energy, Technical University of Denmark                                             BIS
Foundations – illustrations




Kurt Thomsen: “Offshore Wind: A Comprehensive Guide to Successful Offshore Wind Farm Installation ”




                                                                                                      OWEC




            DTU Wind Energy, Technical University of Denmark
Offshore of tomorrow – HAWE?

  • High-altitude wind-energy
  • Flying tethered objects that use mechanical systems
    to extract energy from wind
  • Kites, gliders and other prototypes
  • 200 m to 20 km above the Earth
  • Deep water up to 700 m
  • 22 firms develop systems worldwide
  • GL Garrad Hassan says that the resource at high-
    altitude is “very promising”
  • No commercial HAWE wind farm yet



    DTU Wind Energy, Technical University of Denmark
Offshore of tomorrow – HAWE?

   SkySails




                                                      SkySails




   DTU Wind Energy, Technical University of Denmark
Offshore of tomorrow – HAWE?

  Makanipower




                                                      Makanipower




   DTU Wind Energy, Technical University of Denmark
Offshore of tomorrow– HAWE?

                                                      Makanipower




                                                      http://www.makanipower
                                                      .com/category/flights/




   DTU Wind Energy, Technical University of Denmark
Sources:

• Kurt Thomsen: “Offshore Wind: A Comprehensive Guide to
  Successful Offshore Wind Farm Installation”
• John Twidell, Gaetano Gaudiosi: “Offshore Wind Power”
• Martin O. L. Hansen: “Aerodynamics of Wind Turbines”
• http://offshorewind.net
• http://www.bluehgroup.com
• http://recharge.com
• http://www.makanipower.com
• http://wikipedia.org


                                                          Deepwater Wind

      DTU Wind Energy, Technical University of Denmark
Thank you for your attention.




  DTU Wind Energy, Technical University of Denmark

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Crash Course on Offshore Wind Energy – Gdańsk (26.10.2012) – Design and Construction by Witold Skrzypiński

  • 1. October 26, 2012 – GDAŃSK - CRASH COURSE on OFFSHORE WIND ENERGY CRASH COURSE on OFFSHORE WIND ENERGY
  • 2. The presentation „Design and Construction of Offshore Wind Farms” by Witold Skrzypiński was given during 'Crash Course on Offshore Wind Energy' which was held on 26 October 2012 in Gdańsk. The event was organized by two partners of the SB OFF.E.R (South Baltic Offshore Wind Energy Regions) Project part-financed by the EU (European Regional Development Fund): POMCERT from Poland and DTU Wind Energy from Denmark.
  • 3. Design and Construction of Offshore Wind Farms Witold Skrzypiński DTU Wind Energy (Risø) wisk@dtu.dk Offshore wind crash course 26 October 2012 South Baltic Offshore Energy Regions Project DTU Wind Energy, Technical University of Denmark
  • 4. Outline •Design standards and requirements •Wind turbine classes (taking into consideration wind) •Wind turbine layout within a farm •Foundations o Factors to consider o Water depth levels o Types •High-altitude wind-energy o Skysails o Makani Wind Power 4 DTU Wind Energy, Technical University of Denmark 26 Oct 2012
  • 5. What to consider when designing wind turbines? Standards! (a set of rules or principles that is used as a basis for judgement) DTU Wind Energy, Technical University of Denmark
  • 6. Standards International Electrotechnical Commission (IEC) IEC 61400 Class of IEC international standards regarding wind turbines IEC 61400-1 General design requirements for wind turbines IEC 61400-2 Design requirements for small wind turbines IEC 61400-3 Design requirements for offshore wind turbines IEC 61400-3-2 Design requirements for floating offshore wind turbines DTU Wind Energy, Technical University of Denmark
  • 7. EIC 61400-1 Examples of design requirements Fatigue – progressive structural damage that occurs ECD – extreme coherent gust with direction change when a material is subjected to cyclic loading EWS – extreme wind shear NTM – normal turbulence model EOG – extreme operating gust ETM – extreme turbulence model
  • 8. EIC 61400-1 Examples of design requirements Fatigue – progressive structural damage that occurs EWM – extreme wind speed model when a material is subjected to cyclic loading NWP – normal wind profile model NTM – normal turbulence model EDC – extreme wind direction change EOG – extreme operating gust
  • 9. EIC 61400-1 Examples of design requirements NTM – normal turbulence model EWM – extreme wind speed model •Around 400 computations to cover design situations 1.1-7.1
  • 10. Design load examples EIC 61400-3 DLC specify conditions for: o Wind o Waves  Ex. Severe wave height o Wind and wave directionality  Ex. Unidirectinal or multiderectinal o Sea currents o Water level o Ice  Ex. Horizontal load from moving ice floe
  • 11. How are all these computations carried out? by BEM Codes Blade Element Momentum method Glauert method HAWC2 DTU Wind Energy, Technical University of Denmark
  • 12. Let’s see some results: (a) Shaft-main-bearing tilt moment (b) Shaft-main-bearing side moment 20 20 Max M [kNm] M [kNm] Mean 0 0 Min x y Std -20 -20 0 10 20 30 0 10 20 30 V [m/s] V [m/s] w ind w ind (c) Shaft-main-bearing torsional moment (d) Blade-root out-of-plane moment 10 20 M [kNm] M [kNm] 0 0 z x -10 -20 0 10 20 30 0 10 20 30 V [m/s] V [m/s] w ind w ind (e) Blade-root in-plane moment (f) Blade-root torsional moment 10 0.2 [kNm] [kNm] DTU Wind Energy, Technical University of Denmark 0 0
  • 13. Let’s see some results: • Postprocessing of the results may include: o Extrapolation of extreme events • 50-year recurrence period • Ex. resulting load in a range twice as large as the maximum in a 10-min simulation o Fatigue analysis • 20-year lifetime • Wind turbine parts most prone to damage: o Tower bottom o Shaft at main bearing o Blade root DTU Wind Energy, Technical University of Denmark
  • 14. What to consider when buying wind turbines? Choosing right turbine ... Taking into consideration wind characteristics of a given location DTU Wind Energy, Technical University of Denmark
  • 15. Wind turbine classes Wind turbine classes determine which turbine is suitable for normal wind conditions of a particular site DTU Wind Energy, Technical University of Denmark
  • 16. Wind turbine layout within a farm • Relatively new subject of research • Until now, most important factors were: o Aestetics o Power production • Incl. losses due to wake of other turbines • Middelgrunden offshore Danish wind farm o Close to the coast of Copenhagen o 20 Bonus B80 2MW wind turbines o 76 m rotor diameter o 64 m hub height DTU Wind Energy, Technical University of Denmark
  • 17. Wind turbine layout within a farm DTU Wind Energy, Technical University of Denmark
  • 18. Wind turbine layout within a farm P.-E. Rethore et al: TOPFARM: Multi-fidelity Optimization of Wind Farms DTU Wind Energy, Technical University of Denmark
  • 19. Wind turbine layout within a farm • Currently an effort is taken to include more factors in the optimization procedure: o Cost of electrical grid o Foundations costs o Fatigue loads • Optimization is a computationaly demanding process. • Effort is taken to perform it as efficiently as possible P.-E. Rethore et al: TOPFARM: Multi-fidelity Optimization of Wind Farms DTU Wind Energy, Technical University of Denmark
  • 20. Foundations – factors to consider • Water depth o Length of the free-standing column • Wave load o More load and bending moment than from the turbine itself! • Ground conditions o Bearing capacity of the sea bed • Turbine-induced frequencies o Consider combined wave and turbine load DTU Wind Energy, Technical University of Denmark
  • 21. Foundations – water depth NREL DTU Wind Energy, Technical University of Denmark
  • 22. Foundations – different types • Monopile o 4-8 m diameter steel tube o Driven into the seabed using a hydraulic hammer o Stands upright because of the friction of the seabed on its sides o Hard to semihard seabed conditions o Water depth up to approximately 25 m http://offshorewind.net DTU Wind Energy, Technical University of Denmark
  • 23. Foundations – different types • Gravity Base o Heavy displacement structure o Usually made of concrete o Stands on the seabed o 15-25 m diameter base o Semihard to uniform seabed o Shallower water depths o Filled with stones or other ballast o Weight from 1500 to 4500 tons o Seabed must be prepared by dredging and backfilling material http://offshorewind.net DTU Wind Energy, Technical University of Denmark
  • 24. Foundations – different types • Tripod o Single steel tube above the water surface o Under water – three-legged foundation o Each leg ends in a pile sleeve o From each pile sleeve an anchor pile is driven into the seabed o Great stability o Reliable at depths up to 50 m o Expensive to produce, takes long to install http://offshorewind.net DTU Wind Energy, Technical University of Denmark
  • 25. Foundations – different types • Jacket o Lattice-type structure o Low weight o Large water depths o Pile sleeves and anchor piles o As expensive as a tripod o Expensive ice protection Deepwater Wind DTU Wind Energy, Technical University of Denmark
  • 26. Foundations – illustrations Photo: Aarsleff Bilfinger Berger Joint Venture A2SEA DTU Wind Energy, Technical University of Denmark BIS
  • 27. Foundations – illustrations Kurt Thomsen: “Offshore Wind: A Comprehensive Guide to Successful Offshore Wind Farm Installation ” OWEC DTU Wind Energy, Technical University of Denmark
  • 28. Offshore of tomorrow – HAWE? • High-altitude wind-energy • Flying tethered objects that use mechanical systems to extract energy from wind • Kites, gliders and other prototypes • 200 m to 20 km above the Earth • Deep water up to 700 m • 22 firms develop systems worldwide • GL Garrad Hassan says that the resource at high- altitude is “very promising” • No commercial HAWE wind farm yet DTU Wind Energy, Technical University of Denmark
  • 29. Offshore of tomorrow – HAWE? SkySails SkySails DTU Wind Energy, Technical University of Denmark
  • 30. Offshore of tomorrow – HAWE? Makanipower Makanipower DTU Wind Energy, Technical University of Denmark
  • 31. Offshore of tomorrow– HAWE? Makanipower http://www.makanipower .com/category/flights/ DTU Wind Energy, Technical University of Denmark
  • 32. Sources: • Kurt Thomsen: “Offshore Wind: A Comprehensive Guide to Successful Offshore Wind Farm Installation” • John Twidell, Gaetano Gaudiosi: “Offshore Wind Power” • Martin O. L. Hansen: “Aerodynamics of Wind Turbines” • http://offshorewind.net • http://www.bluehgroup.com • http://recharge.com • http://www.makanipower.com • http://wikipedia.org Deepwater Wind DTU Wind Energy, Technical University of Denmark
  • 33. Thank you for your attention. DTU Wind Energy, Technical University of Denmark

Editor's Notes

  1. The foundation will not necesserily be fixed to the sea bed immediately, but it may easily require additinal depth before the ground has any bearing capacity because of the condition of the sea bed The turbine acts and counteracts the wave load, giving a new and possibly higher load to the foundation