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MOVE​ ​MULTIPLIERS​ ​​development​ ​program​ ​at 
Schaeffler​ ​India 
{A​ ​well​ ​established​ ​Bearing​ ​Manufacturing​ ​Multinational​ ​Company} 
 
 
 
Project​ ​Overview 
More than 5 decades old MNC who is practicing ​OPERATIONAL EXCELLENCE                     
(OpEx) since last 10 years and it has a dedicated small team for driving various                             
concepts of OpEx under the umbrella of “MOVE”. The company has decided to                         
develop a culture of change in the organization and it found the requirement of more                             
resources to drive “MOVE”. So it is decided to develop ​MOVE MULTIPLIERS in the                           
organization. The multiplier selection and development process are designed and                   
executed​ ​under​ ​this​ ​project​ ​with​ ​the​ ​help​ ​of​ ​Concept​ ​Business​ ​Excellence​ ​Pvt.​ ​Ltd. 
 
​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​by​ ​​Sushil​ ​Macwan​ ​-​ ​Consulting​ ​Partner 
  ​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​Concept​ ​Business​ ​Excellence​ ​Pvt.​ ​Ltd. 
 
 
1 
 
 
 
About​ ​SCHAEFFLER​ ​Group 
The Schaeffler Group is a leading manufacturer of rolling bearings and linear                       
products worldwide as well as a renowned supplier to the ​Automotive industry. In                         
India, with its three strong brands – ​INA Bearings ​(Located at Pune)​, FAG Bearings                           
(Located at Maneja & Savli, Vadodara) ​and Luk ​(Located at Hosur-Banglore) – the                         
Schaeffler Group has emerged as a leading development and engineering partner for                       
its customers ensuring cost-effective local production, rapid delivery service,                 
seamless​ ​application​ ​engineering​ ​and​ ​sales​ ​support. 
 
About​ ​MOVE​ ​Journey​ ​at​ ​SCHAEFFLER​ ​Group 
Zero Defect is the benchmark of Schaeffler Group. To achieve Zero-defect company                       
Schaeffler is having a comprehensive and innovative program at all production                     
locations throughout the world. This program is known as ​MOVE​, the meaning of                         
MOVE at Schaeffler is ​“More Without Waste”​. This MOVE journey has been started                         
before 10 years and every location have permanent MOVE academy who provides a                         
practical​ ​demonstration​ ​of​ ​various​ ​Lean​ ​principles. 
 
Idea​ ​of​ ​MOVE​ ​Multiplier 
As compared to the task force, the MOVE team members are less at all the                             
locations. Hence Schaeffler team has decided to develop internal members who can                       
be internal change agents within the department/group. In line with this idea ​MOVE                         
Multiplier scheme is launched in the organization. Under this scheme, all employees                       
can voluntarily participate in the process of selection of MOVE Multiplier. To                       
conceptualize this idea Schaeffler has partnered with Concept Business Excellence                   
Pvt. Ltd. CBEPL has designed MOVE multiplier evaluation criteria and also evaluate                       
the​ ​participants​ ​as​ ​per​ ​the​ ​decided​ ​criteria​ ​and​ ​method​ ​of​ ​evaluation. 
The goal of MOVE Multiplier concept is a selection of interested employees who are                           
ready to become internal change agents and drive improvements by involving their                       
particular team members. Accordingly, Timeline of 1 year for the MOVE Multiplier                       
process is made with key milestones of Kickoff, Promotion, Registration,                   
Assessment,​ ​Qualification,​ ​Validation​ ​and​ ​Sustenance.  
 
2 
 
Engaging​ ​Employees​ ​and​ ​MOVE​ ​Multiplier​ ​Promotion 
Entire MOVE Multiplier process is for the engagement of more and more people of                           
the organization, hence the pace of improvements in all processes can be increased                         
throughout the organization. To promote this activity Schaeffler has designed                   
posters and display them at prominent locations, also emails are sent to all the                           
concerns. The registration is voluntary i.e. each individual can nominate                   
himself/herself voluntarily. From all 4 locations, more than ​500 nominations are                     
received​ ​to​ ​become​ ​a​ ​MOVE​ ​Multiplier.   
 
Setting​ ​Evaluation​ ​Criteria​ ​for​ ​MOVE​ ​Multiplier 
Schaeffler has decided to have MOVE Multiplier Selection & Evaluation process                     
through an independent agency, hence ​Concept Business Excellence Pvt. Ltd.                   
(CBEPL) is assigned to execute this process. The team of CBEPL has developed                         
Evaluation Criteria and consensus of Schaeffler has been taken on the same then the                           
evaluation criteria are finalized. The evaluation criteria are designed based on                     
various qualities required to become a MOVE Multiplier and these criterias are                       
knowledge about various concepts of Lean, Communication Skill, Passion, Creativity,                   
Respect for others, etc. Along with criteria CBEPL has developed the method of                         
evaluation.   
 
MOVE​ ​Multiplier​ ​Evaluation​ ​Process​ ​Execution 
Team Schaeffler has made location wise schedules for assessment. The evaluation                     
was carried out in 22 batches. Per batch, 2 hours evaluation time is allocated. To                             
make the evaluation process transparent both internal and external (CBEPL)                   
evaluators are allocated for each batch. The evaluation process is divided into 3                         
categories. These 3 categories are Personal Introduction, Group Discussion, and                   
Quiz​ ​Paper.   
 
Results​ ​&​ ​Conclusion 
Batch wise final evaluation score sheet is made and all batches’ score sheet is                           
combined. Accordingly, MOVE Multipliers are selected. The entire process of MOVE                     
Multiplier​ ​selection​ ​is​ ​completed​ ​as​ ​per​ ​decided​ ​timeline​ ​and​ ​schedule. 
3 
 
The next goal of this entire process is to develop the skill of MOVE Multipliers in                               
selected improvement topics by the participants. Accordingly, Schaeffler has started                   
the​ ​journey​ ​to​ ​develop​ ​departmental​ ​internal​ ​change​ ​agents. 
This was the good learning experience for both Schaeffler India and Concept                       
Business​ ​Excellence​ ​Pvt.​ ​Ltd. 
 
Location​ ​wise​ ​Assessment​ ​Glimpse 
Maneja​ ​Plant  Savli​ ​Plant 
Pune​ ​Plant  Hosur​ ​Plant 
 
 
 
4 

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Multiplier Article

  • 1.   MOVE​ ​MULTIPLIERS​ ​​development​ ​program​ ​at  Schaeffler​ ​India  {A​ ​well​ ​established​ ​Bearing​ ​Manufacturing​ ​Multinational​ ​Company}        Project​ ​Overview  More than 5 decades old MNC who is practicing ​OPERATIONAL EXCELLENCE                      (OpEx) since last 10 years and it has a dedicated small team for driving various                              concepts of OpEx under the umbrella of “MOVE”. The company has decided to                          develop a culture of change in the organization and it found the requirement of more                              resources to drive “MOVE”. So it is decided to develop ​MOVE MULTIPLIERS in the                            organization. The multiplier selection and development process are designed and                    executed​ ​under​ ​this​ ​project​ ​with​ ​the​ ​help​ ​of​ ​Concept​ ​Business​ ​Excellence​ ​Pvt.​ ​Ltd.    ​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​by​ ​​Sushil​ ​Macwan​ ​-​ ​Consulting​ ​Partner    ​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​​ ​Concept​ ​Business​ ​Excellence​ ​Pvt.​ ​Ltd.      1   
  • 2.     About​ ​SCHAEFFLER​ ​Group  The Schaeffler Group is a leading manufacturer of rolling bearings and linear                        products worldwide as well as a renowned supplier to the ​Automotive industry. In                          India, with its three strong brands – ​INA Bearings ​(Located at Pune)​, FAG Bearings                            (Located at Maneja & Savli, Vadodara) ​and Luk ​(Located at Hosur-Banglore) – the                          Schaeffler Group has emerged as a leading development and engineering partner for                        its customers ensuring cost-effective local production, rapid delivery service,                  seamless​ ​application​ ​engineering​ ​and​ ​sales​ ​support.    About​ ​MOVE​ ​Journey​ ​at​ ​SCHAEFFLER​ ​Group  Zero Defect is the benchmark of Schaeffler Group. To achieve Zero-defect company                        Schaeffler is having a comprehensive and innovative program at all production                      locations throughout the world. This program is known as ​MOVE​, the meaning of                          MOVE at Schaeffler is ​“More Without Waste”​. This MOVE journey has been started                          before 10 years and every location have permanent MOVE academy who provides a                          practical​ ​demonstration​ ​of​ ​various​ ​Lean​ ​principles.    Idea​ ​of​ ​MOVE​ ​Multiplier  As compared to the task force, the MOVE team members are less at all the                              locations. Hence Schaeffler team has decided to develop internal members who can                        be internal change agents within the department/group. In line with this idea ​MOVE                          Multiplier scheme is launched in the organization. Under this scheme, all employees                        can voluntarily participate in the process of selection of MOVE Multiplier. To                        conceptualize this idea Schaeffler has partnered with Concept Business Excellence                    Pvt. Ltd. CBEPL has designed MOVE multiplier evaluation criteria and also evaluate                        the​ ​participants​ ​as​ ​per​ ​the​ ​decided​ ​criteria​ ​and​ ​method​ ​of​ ​evaluation.  The goal of MOVE Multiplier concept is a selection of interested employees who are                            ready to become internal change agents and drive improvements by involving their                        particular team members. Accordingly, Timeline of 1 year for the MOVE Multiplier                        process is made with key milestones of Kickoff, Promotion, Registration,                    Assessment,​ ​Qualification,​ ​Validation​ ​and​ ​Sustenance.     2 
  • 3.   Engaging​ ​Employees​ ​and​ ​MOVE​ ​Multiplier​ ​Promotion  Entire MOVE Multiplier process is for the engagement of more and more people of                            the organization, hence the pace of improvements in all processes can be increased                          throughout the organization. To promote this activity Schaeffler has designed                    posters and display them at prominent locations, also emails are sent to all the                            concerns. The registration is voluntary i.e. each individual can nominate                    himself/herself voluntarily. From all 4 locations, more than ​500 nominations are                      received​ ​to​ ​become​ ​a​ ​MOVE​ ​Multiplier.      Setting​ ​Evaluation​ ​Criteria​ ​for​ ​MOVE​ ​Multiplier  Schaeffler has decided to have MOVE Multiplier Selection & Evaluation process                      through an independent agency, hence ​Concept Business Excellence Pvt. Ltd.                    (CBEPL) is assigned to execute this process. The team of CBEPL has developed                          Evaluation Criteria and consensus of Schaeffler has been taken on the same then the                            evaluation criteria are finalized. The evaluation criteria are designed based on                      various qualities required to become a MOVE Multiplier and these criterias are                        knowledge about various concepts of Lean, Communication Skill, Passion, Creativity,                    Respect for others, etc. Along with criteria CBEPL has developed the method of                          evaluation.      MOVE​ ​Multiplier​ ​Evaluation​ ​Process​ ​Execution  Team Schaeffler has made location wise schedules for assessment. The evaluation                      was carried out in 22 batches. Per batch, 2 hours evaluation time is allocated. To                              make the evaluation process transparent both internal and external (CBEPL)                    evaluators are allocated for each batch. The evaluation process is divided into 3                          categories. These 3 categories are Personal Introduction, Group Discussion, and                    Quiz​ ​Paper.      Results​ ​&​ ​Conclusion  Batch wise final evaluation score sheet is made and all batches’ score sheet is                            combined. Accordingly, MOVE Multipliers are selected. The entire process of MOVE                      Multiplier​ ​selection​ ​is​ ​completed​ ​as​ ​per​ ​decided​ ​timeline​ ​and​ ​schedule.  3 
  • 4.   The next goal of this entire process is to develop the skill of MOVE Multipliers in                                selected improvement topics by the participants. Accordingly, Schaeffler has started                    the​ ​journey​ ​to​ ​develop​ ​departmental​ ​internal​ ​change​ ​agents.  This was the good learning experience for both Schaeffler India and Concept                        Business​ ​Excellence​ ​Pvt.​ ​Ltd.    Location​ ​wise​ ​Assessment​ ​Glimpse  Maneja​ ​Plant  Savli​ ​Plant  Pune​ ​Plant  Hosur​ ​Plant        4