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Confectionery is an important food and popular
among wide range of population.
Rich in sugar and carbohydrates.
Two broad categories: Bakers' confections and
sugar confections.
The term used to any sweet product including
cakes, candy, sugar confectionery and chocolate
confectionery.
CLASSIFICATION OF CONFECTIONERY: four major groups
1
•SUGAR CONFECTIONERY: boiled sweets,fondants, fudge, jellies,
toffees, etc.
2
•CHOCOLATE CONFECTIONERY : cocoa, chocolate and
chocolate products.
3
•:FLOUR CONFECTIONERY : cakes, biscuits, cream
rolls,mysorepak, soanpapdi, badushah, jalebi,
4
•Sugar Confectionery Groups: structural geometry- 2 types-
amorphous and crystalline.
•Milk-based confectionery
•milk-based sweets such as burfi, peda, rasogolla etc.
Amorphous sugar confectionery
These products are characterized by
hard,
chewy,
homogenous and non-crystalline nature.
It includes hard boiled candy, caramels, toffee, taffy,
brittles, gums, jellies, etc.
Crystalline sugar confectionery :
These are characterized by crystal structure.
It includes chocolate, fondant, nougats, fudge,
marshmallows, etc.
Glucose syrups
Glucose syrup is occasionally called as �confectioners' glucose�.
It contain a number of different sugars all built up from dextrose
units, with dextrose and maltose predominating. The pH of the
glucose syrup ranges between 4.8 and 5.2
Honey
Honey is a clear liquid ranging in colour from pale straw to brown.
The water content of most honey ranges between 15-20%
depending on the area of origin. It contains about 40% fructose,
34-38% dextrose and 4-5% sucrose.
Intense sweeteners
for making low-calorie or dietetic confectionery products. The
intense sweeteners such as aspartame, acesulfame-K, saccharin,
cyclamates, etc. exhibit sweetness many times that of cane sugar.
Bulk sweeteners
Bulk sweeteners provide sweetness to a lesser extent compared
to equal weight of sucrose and hence provide fewer calories.
( polyols such as sorbitol, mannitol, isomalt, maltitol, etc)
Fats
Fats for confectionery use must be completely or almost
completely melted at about 37�C.
If they have higher melting point they give an unpleasant greasy
sensation in the mouth. On the other hand, low melting fats
tend to make sweets oily.
Emulsifiers
lecithin or glycerol monostearate.
Both are used to assist the emulsification of fat into product but
lecithin is generally used for hard boiled sweets,
glycerol monostearate is preferred for toffees and caramels as
it provides lubrication for cutting knives during processing.
 Sucrose
 Sucrose derivatives
 Glucose syrups
 Honey
 Intense sweeteners
 Bulk sweeteners
 Fats
• Emulsifiers
• Milk products
 Gelling agents,
thickeners and
stabilizers
• Colours
• Flavours
 sugar confectionery are sucrose and its derivatives,
glucose syrups, other sugars, other sweeteners, fats,
milk products, foaming agents, gelling agents,
thickeners and stabilizers, colours, flavours, acids,
nuts and some processing aids.
 Sucrose
 White sugar extracted from sugar cane or sugar beet
is very nearly pure sucrose with traces of mineral
matter.
 Sucrose derivatives
 Alternative to sucrose, sometimes liquid sugar with
less than 75% solids, brown sugar, icing or milled
sugar, golden syrup with about 80-83% soluble
solids,, molasses etc. are used.
Milk products: Milk products such as spray dried milk powder,
sweetened condensed milk, sweetened condensed skimmed milk,
whey powder, sweetened condensed whey, etc. are used for their
nutritive value.
Gelling agents, thickeners and stabilizers
These substances are mainly used for binding water and gives
strength to the confectionery products. Gelatin, starch and
modified starches, pectin, gum arabic, are commonly used.
Colours : many cases the colour influences the consumer�s
perception of flavour. Natural colours such as caramel and
permitted artificial colours are commonly used in confectionery.
Flavours : Natural flavours, essential oils, and artificial flavours
are used in confectionery applications. All flavours are to a
greater or lesser extent volatile and in confectionery applications
they are often added at high temperatures.
Equilibrium relative humidity (ERH):
 In a dry atmosphere, all sweets will lose moisture.
 As the relative humidity of the atmosphere
increases, a point will be reached when the sweet
ceases to lose moisture and at higher relative
humidities the sweet will absorb moisture from the
air.
 The relative humidity of the atmosphere when a
sweet neither gains nor loses the moisture is
equilibrium relative humidity (ERH) of the sweet
and is a function of its water vapour pressure.
Type of Confectionery ERH Value (%)
High boilings 20
Toffees and nougats 45
Fudge 60-65
Jellies 70
Fondants and coconut ice 75-80
 Cooking:Cooking of sugar is usually
carried out in either gas fired cooking
pans or in steam-jacketed kettles.
 Drop rolling:The drop roller was one of
the earliest sweet forming machines. It
consists of two synchronized brass rolls
engraved with matching impressions.
 Moulding:Depending on the type,
confectionery products are moulded in
different shapes. Boiled sweets are
deposited into teflon-coated aluminium
moulds fitted with ejector pins. After
cooling, the pins are depressed from the
underside of the moulds to eject the
solid boilings.
 Extrusion : Extruders of various types
are used for forming bars and sheets
from pastes and plastic confectionery
bases.
 Plastic forming: The plastic forming operation is widely
used in the confectionery industry for converting plastic
masses such as boiled sugar or toffee into individual
sweets.
 In this process, the product will be tempered to correct
consistency and flavour ingredients incorporated
during the kneading process in the case of boiled
sugar, cooling drum or cooling conveyor in the case of
toffees.
 The mass is then fed into a batch roller for obtaining
the product in the form of a rope.
 The rope is the fed to a pressurizer followed by sweet
former (to give desired shape to final product) and later
packaged.
 Wet crystallizing :Wet crystallizing is the process of
building up a thin coherent coating of sugar crystal on
the surface of a sweet.
 This seals the surface, and when used on products such
as fondant creams or marzipan, retards drying out,
extending the shelf life from a few days to 6 months or
more.
Panning: Panning is an operation which has been
used by the confectionaries for centuries.
In principle it is the application of coating to
centres tumbling in a revolving pan mounted at
about 30℃ to the horizontal.
The operation consists of adding enough coating
medium to cover the centres completely with no
surplus and drying this off either with hot air (hard
panning), extra sugar (soft panning) or cold air (for
chocolate).
Coatings may be sugar syrup (hard panning),
glucose syrup -fine sugar (soft panning) or
chocolate, solutions containing food grade colours,
edible gums, etc.
Candies represent a subgroup of amorphous sugar confectionery which
are characterized by hard, chewy, homogenous and non-crystalline
nature.
These are also called as glassy.
commercial sugar glasses are always made from sucrose and some
other sugars such as invert sugar, glucose syrup, etc.
Any additive required to stabilize a sucrose glass is traditionally
referred to as a “doctor” by confectioners.
Sometimes, acids are added to sucrose for in situ generation of invert
sugar.
In practice, boiled sweets (or high boilings) become unstable by
absorbing water.
Initially the product becomes sticky, then soft, followed ultimately by
crystallization.
The process of making boiled candies can be
summarized as follow:
a. Dissolving the sugar
b. Boiling the sugar and glucose syrup under
vacuum to the final solids concentration
c. Cooling the boiled mass
d. Adding flavour, colour and any acid
e. Shaping the product
f. Wrapping
Brittle is essentially a type of hard candy -nuts like
peanuts are very commonly added.
The nuts are added to the hot syrup and the mixture is
poured out in a very thin layer and then stretched to
make it as thin as possible.
Baking soda (sodium bicarbonate) is sometimes added
to produce a light texture.
The resulting candy is hard and snaps easily, hence the
term “brittle”.
Candies produced by application of high pressure processing
are called compressed tablets or pressed candies.
For tablet sweets, icing sugar and dextrose are normally used
as a base, with gelatin, gum acacia or gum guar as binding
materials.
Stearic acid and its salts are normally used as lubricants.
There are two methods of producing compressed tablets:
slugging and wet granulation.
In slugging, the powder mix is treated with a lubricant before
precompression into large granules.
 Fondants are more solid and are used in preparing items
such as peppermint patty,
 while creams are softer and used in making chocolate
covered products.
 The main difference is in the degree of hardness and
crystal size.
 All fondants are prepared from a blend of sucrose and
other sugars such as invert syrup or corn syrup. Blend is
usually heated to a temperature of 115-120 C and cooled
to about 37.8 C without agitation.
 When agitated, it initiates crystallization to produce a
product with a crystal size of about 15 m.

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CONFECTIONARY-PRODUCTS- B.Voc.pptx

  • 1.
  • 2. Confectionery is an important food and popular among wide range of population. Rich in sugar and carbohydrates. Two broad categories: Bakers' confections and sugar confections. The term used to any sweet product including cakes, candy, sugar confectionery and chocolate confectionery.
  • 3. CLASSIFICATION OF CONFECTIONERY: four major groups 1 •SUGAR CONFECTIONERY: boiled sweets,fondants, fudge, jellies, toffees, etc. 2 •CHOCOLATE CONFECTIONERY : cocoa, chocolate and chocolate products. 3 •:FLOUR CONFECTIONERY : cakes, biscuits, cream rolls,mysorepak, soanpapdi, badushah, jalebi, 4 •Sugar Confectionery Groups: structural geometry- 2 types- amorphous and crystalline. •Milk-based confectionery •milk-based sweets such as burfi, peda, rasogolla etc.
  • 4. Amorphous sugar confectionery These products are characterized by hard, chewy, homogenous and non-crystalline nature. It includes hard boiled candy, caramels, toffee, taffy, brittles, gums, jellies, etc. Crystalline sugar confectionery : These are characterized by crystal structure. It includes chocolate, fondant, nougats, fudge, marshmallows, etc.
  • 5. Glucose syrups Glucose syrup is occasionally called as �confectioners' glucose�. It contain a number of different sugars all built up from dextrose units, with dextrose and maltose predominating. The pH of the glucose syrup ranges between 4.8 and 5.2 Honey Honey is a clear liquid ranging in colour from pale straw to brown. The water content of most honey ranges between 15-20% depending on the area of origin. It contains about 40% fructose, 34-38% dextrose and 4-5% sucrose. Intense sweeteners for making low-calorie or dietetic confectionery products. The intense sweeteners such as aspartame, acesulfame-K, saccharin, cyclamates, etc. exhibit sweetness many times that of cane sugar.
  • 6. Bulk sweeteners Bulk sweeteners provide sweetness to a lesser extent compared to equal weight of sucrose and hence provide fewer calories. ( polyols such as sorbitol, mannitol, isomalt, maltitol, etc) Fats Fats for confectionery use must be completely or almost completely melted at about 37�C. If they have higher melting point they give an unpleasant greasy sensation in the mouth. On the other hand, low melting fats tend to make sweets oily. Emulsifiers lecithin or glycerol monostearate. Both are used to assist the emulsification of fat into product but lecithin is generally used for hard boiled sweets, glycerol monostearate is preferred for toffees and caramels as it provides lubrication for cutting knives during processing.
  • 7.  Sucrose  Sucrose derivatives  Glucose syrups  Honey  Intense sweeteners  Bulk sweeteners  Fats • Emulsifiers • Milk products  Gelling agents, thickeners and stabilizers • Colours • Flavours
  • 8.  sugar confectionery are sucrose and its derivatives, glucose syrups, other sugars, other sweeteners, fats, milk products, foaming agents, gelling agents, thickeners and stabilizers, colours, flavours, acids, nuts and some processing aids.  Sucrose  White sugar extracted from sugar cane or sugar beet is very nearly pure sucrose with traces of mineral matter.  Sucrose derivatives  Alternative to sucrose, sometimes liquid sugar with less than 75% solids, brown sugar, icing or milled sugar, golden syrup with about 80-83% soluble solids,, molasses etc. are used.
  • 9. Milk products: Milk products such as spray dried milk powder, sweetened condensed milk, sweetened condensed skimmed milk, whey powder, sweetened condensed whey, etc. are used for their nutritive value. Gelling agents, thickeners and stabilizers These substances are mainly used for binding water and gives strength to the confectionery products. Gelatin, starch and modified starches, pectin, gum arabic, are commonly used. Colours : many cases the colour influences the consumer�s perception of flavour. Natural colours such as caramel and permitted artificial colours are commonly used in confectionery. Flavours : Natural flavours, essential oils, and artificial flavours are used in confectionery applications. All flavours are to a greater or lesser extent volatile and in confectionery applications they are often added at high temperatures.
  • 10. Equilibrium relative humidity (ERH):  In a dry atmosphere, all sweets will lose moisture.  As the relative humidity of the atmosphere increases, a point will be reached when the sweet ceases to lose moisture and at higher relative humidities the sweet will absorb moisture from the air.  The relative humidity of the atmosphere when a sweet neither gains nor loses the moisture is equilibrium relative humidity (ERH) of the sweet and is a function of its water vapour pressure. Type of Confectionery ERH Value (%) High boilings 20 Toffees and nougats 45 Fudge 60-65 Jellies 70 Fondants and coconut ice 75-80
  • 11.  Cooking:Cooking of sugar is usually carried out in either gas fired cooking pans or in steam-jacketed kettles.  Drop rolling:The drop roller was one of the earliest sweet forming machines. It consists of two synchronized brass rolls engraved with matching impressions.  Moulding:Depending on the type, confectionery products are moulded in different shapes. Boiled sweets are deposited into teflon-coated aluminium moulds fitted with ejector pins. After cooling, the pins are depressed from the underside of the moulds to eject the solid boilings.  Extrusion : Extruders of various types are used for forming bars and sheets from pastes and plastic confectionery bases.
  • 12.  Plastic forming: The plastic forming operation is widely used in the confectionery industry for converting plastic masses such as boiled sugar or toffee into individual sweets.  In this process, the product will be tempered to correct consistency and flavour ingredients incorporated during the kneading process in the case of boiled sugar, cooling drum or cooling conveyor in the case of toffees.  The mass is then fed into a batch roller for obtaining the product in the form of a rope.  The rope is the fed to a pressurizer followed by sweet former (to give desired shape to final product) and later packaged.  Wet crystallizing :Wet crystallizing is the process of building up a thin coherent coating of sugar crystal on the surface of a sweet.  This seals the surface, and when used on products such as fondant creams or marzipan, retards drying out, extending the shelf life from a few days to 6 months or more.
  • 13. Panning: Panning is an operation which has been used by the confectionaries for centuries. In principle it is the application of coating to centres tumbling in a revolving pan mounted at about 30℃ to the horizontal. The operation consists of adding enough coating medium to cover the centres completely with no surplus and drying this off either with hot air (hard panning), extra sugar (soft panning) or cold air (for chocolate). Coatings may be sugar syrup (hard panning), glucose syrup -fine sugar (soft panning) or chocolate, solutions containing food grade colours, edible gums, etc.
  • 14. Candies represent a subgroup of amorphous sugar confectionery which are characterized by hard, chewy, homogenous and non-crystalline nature. These are also called as glassy. commercial sugar glasses are always made from sucrose and some other sugars such as invert sugar, glucose syrup, etc. Any additive required to stabilize a sucrose glass is traditionally referred to as a “doctor” by confectioners. Sometimes, acids are added to sucrose for in situ generation of invert sugar. In practice, boiled sweets (or high boilings) become unstable by absorbing water. Initially the product becomes sticky, then soft, followed ultimately by crystallization.
  • 15.
  • 16. The process of making boiled candies can be summarized as follow: a. Dissolving the sugar b. Boiling the sugar and glucose syrup under vacuum to the final solids concentration c. Cooling the boiled mass d. Adding flavour, colour and any acid e. Shaping the product f. Wrapping
  • 17. Brittle is essentially a type of hard candy -nuts like peanuts are very commonly added. The nuts are added to the hot syrup and the mixture is poured out in a very thin layer and then stretched to make it as thin as possible. Baking soda (sodium bicarbonate) is sometimes added to produce a light texture. The resulting candy is hard and snaps easily, hence the term “brittle”.
  • 18. Candies produced by application of high pressure processing are called compressed tablets or pressed candies. For tablet sweets, icing sugar and dextrose are normally used as a base, with gelatin, gum acacia or gum guar as binding materials. Stearic acid and its salts are normally used as lubricants. There are two methods of producing compressed tablets: slugging and wet granulation. In slugging, the powder mix is treated with a lubricant before precompression into large granules.
  • 19.  Fondants are more solid and are used in preparing items such as peppermint patty,  while creams are softer and used in making chocolate covered products.  The main difference is in the degree of hardness and crystal size.  All fondants are prepared from a blend of sucrose and other sugars such as invert syrup or corn syrup. Blend is usually heated to a temperature of 115-120 C and cooled to about 37.8 C without agitation.  When agitated, it initiates crystallization to produce a product with a crystal size of about 15 m.